Presentation on
SEQUENTIAL LOGIC
AND
Presentation on
SEQUENTIAL LOGIC
AND
BOILER INTER
FOR 210 MW BOILERS
Presentation By
PARASHAR A. A. J.E. (GEN)
Batch : K - 42
Roll No : 35
Posted At : Surya Hydro Power Station
Koradi Training Centre
Koradi
(Nagpur)
SEQUENTIAL LOGIC
AND
BOILER INTERLOCKS
Introduction
Sequential Logic
Boiler Interlocks
Types of
INTERLOCKS
Interlocks / Protection Effecting Complete
Shutdown of Unit.
Protection taking care of load reduction..
Protection to safeguard auxiliaries & proper
sequential starting and shut-down of the unit..
In view of above requirements there are two
types of Interlocks.
Interlocks
Starting Interlocks Tripping Interlocks
Boiler Interlocks for following Auxiliaries are to
be considered.
ID Fan
FD Fan
PA Fan
Air Heaters
Miscellaneous
THANK YOU
ID Fan
Pre-checks for starting ID Fan.
Interlocks For ID Fan
Starting Interlocks
Tripping Interlocks
PRE-CHECKS FAN OFF
OK
PRE-CHECKS FAN ON
OK
When ID Fan-a is started (ID Fan B is off)
impulses shall be given for :
• Opening the inlet gate and outlet gate of Fan-A after the
motor reaches the rated speed.
• Connecting the regulating damper of Fan A to the auto
control.
• Closing the inlet gate and the outlet gate of ID Fan B and
bringing the regulating damper to minimum position.
• Permission is issued to start either FD Fan A or FD Fan B
after the inlet & outlet gates of ID Fan-a are fully opened.
Note: Interlocks Similar as above for Starting of ID Fan B
when ID Fan A is OFF
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
TRIPPING OF ID FAN B
(ID FAN A IS ON)
When ID Fan B trips: impulses shall be given for
• Disconnecting the regulator from acting on the
regulating damper of Fan B.
• Bringing the regulating damper of Fan B to the minimum
position.
• Closing the inlet gate of Fan B
• Closing the outlet gate of Fan B
• Tripping the FD Fan B, provided FD Fan A is on.
• Energization of partial load relay
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3 Boiler
PART LOAD RELAY
OPERATED
(Furnace) Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
TRIPPING OF ID FAN B (ID FAN A IS ON):
Similar to the condition of TRIPPING OF ID FAN
A WHEN ID FAN B IS OFF.
STARTING OF ID FAN B (ID FAN A IS ON):
Similar to the condition of STARTING OF ID
FAN A WHEN ID FAN B IS OFF.
FD Fan
Pre-checks For Starting FD Fan.
FD Fan Interlocks
Staring Interlocks
Tripping Interlocks
CONDITIONS PRIOR TO STARTING FD
FANS
FD Fan A and FD B off.
Fan impellers tilted to maximum opening.
Outlet dampers are fully open.
Fan impeller regular disconnected.
Lube oil pumps of FD Fans ON.
STARTING FD FAN A (FD FAN B IS OFF)
FD Fan A shall be prohibited from starting until the
following conditions are satisfied.
ID Fan A or ID Fan B is ON.
Control oil pressure adequate. (Control oil pressure adequate
lamp indications shall be provided on the control desk.
Fan A IGV in the minimum position.
Outlet damper of fan A is closed position.
Fan / motor bearing temperature not very high.
PRE-CHECKS FAN OFF
OK
PRE-CHECKS FAN ON
OK
When FD Fan A is started (FD Fan B OFF )
impulses shall be given for:-
Outlet damper of Fan A to open after the motor
reaches the rated speed.
The outlet damper of FD fan B to close & impeller
blades of Fan B to be driven to minimum position.
Connecting the impeller of Fan A control drive to
auto control.
TRIPPING OF FD FAN A (FD FAN B IS OFF)
A) FD Fan A shall trip under the following conditions
FD Fan a bearing temperature too high (prior to this, FD
Fan A bearing temperature high will be annunciated in
UCB)
FD Fan a motor bearing temperature too high (prior to
this, FD a motor bearing temperature high will be
annunciated in UCB)
Both ID Fans trip.
Post purge fan trip (Contact from FSSS)
Note: - Oil pressure low shall be annunciated in UCB.
When FD Fan A trip (FD Fan B is off ) impulses
shall be given for:-
Disconnecting the impeller control drive from the regulator of
Fan A.
Bringing the impeller of Fan A to the maximum position.
Bringing the impeller of FD Fan B to the maximum position.
Opening the outlet damper of FD Fan B.
To open the emergency scanner air damper.
Boiler tripping.
The outlet damper of FD Fan A shall remain open
Coal FD Fan OFF
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan OFF
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan OFF
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan OFF
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
TRIPPING OF FD FAN B (FD FAN A IS ON)
A) FD Fan B shall trip when FD A is on under the
following conditions
ID Fan B trips
FD Fan B bearing temperature too high (prior to this, FD
Fan B motor bearing temperature high will be annunciated in
UCB)
FD Fan B motor bearing temperature too high (prior to this,
FD Fan B bearing temperature high will be annunciated in
UCB)
Vibration level of fan / motor very high.
Note- Oil pressure low shall be annunciated at UCB
When FD Fan B trips (FD Fan A is on),
impulses shall be given for
Disconnecting regular impulse from acting on impeller
control drive of Fan B.
Bringing impeller of Fan B to the minimum position.
Closing the outlet damper of Fan B.
Exercitation of partial load relay.
Tripping mills working more than three through FSSS.
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Boiler Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3
PART LOAD
RELAY (Boiler)
OPERATED Chimney
4
ID Fan
5
PA Fan ID Fan
APH 6
FD Fan
PA Fan
Pre-checks For Starting PA Fan.
PA Fan Interlocks
Staring Interlocks
Tripping Interlocks
PRE-CHECKS FAN OFF
OK
PRE-CHECKS FAN ON
OK
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Furnace Chimney
4
FD Fan
5
PA Fan FD Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Furnace Chimney
4
FD Fan
5
PA Fan FD Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Furnace Chimney
Outlet Damper
Closed
4
FD Fan
5
PA Fan FD Fan
APH 6
FD Fan
Coal FD Fan
Mills
1
APH
PA Fan 2
3
Furnace Chimney
Outlet Damper
Closed
4
FD Fan
5
PA Fan FD Fan
APH 6
FD Fan
AIR HEATERS
Pre-checks For Starting Air Heaters.
Air Heater Interlocks.
Staring Interlocks
Tripping Interlocks
PRE-CHECKS AIR HEATER OFF
OK
PRE-CHECKS AIR HEATER ON
OK
FURNACE TEMPERATURE PROBE:-
Furnace temperature probe can be advanced / retracted using
the push buttons provided in UCB as well as at site (local).
Furnace temperature probe shall be prohibited from being
advance further into the furnace if furnace temperature sensed
by it is more than 540°C.
If furnace temperature probe is inside the furnace and the
temperature exceeds 545°C it will be retracted back
automatically
P.A. fan –A lub oil system
A) Pump a will start automatically if pump B trips provided A/M switch is
in auto position.
Pump A will start automatically with a time delay of 0-60 seconds if lub
oil pressure falls below a set valve and the pump B is working provided
auto manual switch is in auto position.
B) Pump B will start automatically if pump A trips / has not started
provided A/M switch is in auto position.
Pump B will start automatically with a time delay of 0-60 second if lub
oil pressure falls below set value and the pump A is working provided
A/M is in auto position.
C) Pump A or pump B can be started / tripped by pressing push button
provided on LCB only when A/M switch is in a manual position.
D) PA Fan A shall be prohibited
Interlocks for motor operated valves with bypass
valves:-
First open the bypass valve fully.
After bypass valve is fully operated, open the main
valve.
After main valve is fully operated, by pass valve
may or may not be closed.
Main valve can be closed whenever required. The
bypass valve, if not already closed, can also be
closed
