INTERNAL USE ONLY
FUEL INJECTION
EQUIPMENTS
PROFICIENCY IN POWER PLANT OPERATIONS
1 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL SYSTEM
• Individual injection pumps for
every cylinder
• Continuous fuel circulation
• Pressure control valve in outlet
pipe PI
TI
• Leakage fuel pipe with alarm
• Draining system from high
pressure injection pipe
103 102 101
INTERNAL USE ONLY
2 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION EQUIPMENT
SYSTEM
Fuel Injection Equipment
INTERNAL USE ONLY
3 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PUMP
Fuel Injection Pump
• Monoblock element for high pressures
• Coated plunger with anti-cavitation helix
and centering geometry
• Plunger cooled & lubricated by fuel
• Pre-calibrated pumps enabling
interchangeability
INTERNAL USE ONLY
4 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PUMP
Fuel Injection Pump
INTERNAL USE ONLY
5 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PUMP
FIP element
INTERNAL USE ONLY
6 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PUMP
Fuel Injection Pump
• Delivery valve
• Constant pr. relief valve
INTERNAL USE ONLY
7 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PUMP
FIP control mechanism
INTERNAL USE ONLY
8 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PUMP
FIP control mechanism
INTERNAL USE ONLY
9 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL METERING MECHANISM
INTERNAL USE ONLY
10 © Wärtsilä 11 October 2019 Presentation name / Author
Fuel Injection Pump
• Injection pump base
measure
• Pre-lift & adjusting
INTERNAL USE ONLY
11 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL METERING
INTERNAL USE ONLY
12 © Wärtsilä 11 October 2019 Presentation name / Author
EFFECT OF FUEL PR. ON VISCOSITY
INTERNAL USE ONLY
13 © Wärtsilä 11 October 2019 Presentation name / Author
EROSION/CAVITATION OF THE FIP BARREL & PLUNGER
INTERNAL USE ONLY
14 © Wärtsilä 11 October 2019 Presentation name / Author
EROSION/CAVITATION OF THE FIP BARREL & PLUNGER
INTERNAL USE ONLY
15 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL SHUT-OFF MECHANISM
Electro-pneumatic overspeed trip device
• Device is electronically
controlled
• Max. pressure 30 bar
• Control air to the
engine should always
be available
INTERNAL USE ONLY
16 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL SHUT-OFF MECHANISM
Electro-pneumatic over speed trip device
INTERNAL USE ONLY
17 © Wärtsilä 11 October 2019 Presentation name / Author
Hot box
INTERNAL USE ONLY
18 © Wärtsilä 11 October 2019 Presentation name / Author
INJECTION VALVE
L Orange Duap Bosch
INTERNAL USE ONLY
19 © Wärtsilä 11 October 2019 Presentation name / Author
INJECTION VALVE
Types
• Cooled
• Uncooled
INTERNAL USE ONLY
20 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION VALVE
INTERNAL USE ONLY
21 © Wärtsilä 11 October 2019 Presentation name / Author
INJECTOR NOZZLE
Operating
principal
INTERNAL USE ONLY
22 © Wärtsilä 11 October 2019 Presentation name / Author
INJECTOR NOZZLE
COOLED NOZZLE
INTERNAL USE ONLY
23 © Wärtsilä 11 October 2019 Presentation name / Author
INJECTION VALVE NOZZLE
INTERNAL USE ONLY
24 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTOR OVERHAUL
Needle lift = A+B
INTERNAL USE ONLY
25 © Wärtsilä 11 October 2019 Presentation name / Author
NOZZLE TEMPERATURE CONTROLLER
INTERNAL USE ONLY
26 © Wärtsilä 11 October 2019 Presentation name / Author
NOZZLE TEMPERATURE CONTROL
Too high temp.
• Trumpet formation on nozzle tip
• It interferes with the spray pattern & causes poor combustion
Too low nozzle temp.
• May lead to corrosion on the fuel injector having contact with
combustion gases
INTERNAL USE ONLY
27 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTOR OVERHAUL
To check
• Opening pr.
• Atomization & Spray pattern
• Orifice open
• Seat tightness (drops/10 sec.)
• Pr. drop time (sec.)
• Seat dia
• Needle stroke (lift)
INTERNAL USE ONLY
28 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION TIME
INTERNAL USE ONLY
29 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTION PRESSURE
INTERNAL USE ONLY
30 © Wärtsilä 11 October 2019 Presentation name / Author
CONNECTION PIECE
Areas needing attention
INTERNAL USE ONLY
31 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTOR W32
• Nozzle type 10*0.54*155
– 10 orifices
– 0.54 diameter
– 155º spray angle
• Opening pressure 600 bar
– test with hand pump + Booster
unit
• High pressure connection with
friction rings
Friction Ring
INTERNAL USE ONLY
32 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL INJECTOR W32
• Measure needle lift to check wear
– wear on needle & tip = A
– wear on nozzle holder = B
– total wear = A + B B
• Alternative nozzle has the new type A
of needle
• Different tests to check nozzle condition Alternative
– opening pressure
– spray pattern B
– seat leakage
– guide leakage A
INTERNAL USE ONLY
33 © Wärtsilä 11 October 2019 Presentation name / Author
Fuel
FUELInjection Pipe PIPE
INJECTION
• Double wall high pressure injection pipe
• Conical sealing surfaces
• DO NOT OVERTIGHTEN !!
INTERNAL USE ONLY
34 © Wärtsilä 11 October 2019 Presentation name / Author
FUEL FEED PUMP
• Screw type pump
• Electrical motor drive
• For MDO also direct drive from engine
• Mechanical shaft seal
• Pressure relief valve
• Fuel oil lubricated bearing bush
INTERNAL USE ONLY
35 © Wärtsilä 11 October 2019 Presentation name / Author
THANK YOU!
INTERNAL USE ONLY
36 © Wärtsilä 11 October 2019 Presentation name / Author
QUESTIONS?
Questions ??
INTERNAL USE ONLY
37 © Wärtsilä 11 October 2019 Presentation name / Author