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Lecture 10,11

The document discusses flexibility and different types of springs used in machine elements design. Springs are classified as wire, flat, or special shaped and can resist tensile, compressive, and torsional loads. Helical compression springs have design parameters like free length, wire diameter, and coil diameter that influence stresses and deflection.

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Farhan Khan
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0% found this document useful (0 votes)
29 views18 pages

Lecture 10,11

The document discusses flexibility and different types of springs used in machine elements design. Springs are classified as wire, flat, or special shaped and can resist tensile, compressive, and torsional loads. Helical compression springs have design parameters like free length, wire diameter, and coil diameter that influence stresses and deflection.

Uploaded by

Farhan Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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Flexibility

ME-361 Design of Machine Elements


• Flexibility is sometimes needed and is often
provided by metal bodies with cleverly
controlled geometry
• These bodies can exhibit flexibility to the
degree the designer seeks
• These devices allow controlled application of
force or torque; the storing and release of
energy can be another purpose

© Faculty of Mechanical Engineering, GIKI


Springs

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
Types of Springs

ME-361 Design of Machine Elements


• Springs may be classified as wire springs, flat
springs, or special shaped springs and there
are variations within these divisions
• Wire springs include helical springs of round or
square wire, made to resist and deflect under
tensile, compressive, and torsional loads
• Flat springs include cantilever or elliptical
types, wound motor- or clock-type power
springs and flat spring washers usually called
Belleville springs

© Faculty of Mechanical Engineering, GIKI


Types of Springs

ME-361 Design of Machine Elements


Wire Springs

Flat Springs

Cantilver/ Elliptical/
Belville Sprigs

Special Shaped Springs


© Faculty of Mechanical Engineering, GIKI
Examples of different types of springs.
Helical Compression Spring

ME-361 Design of Machine Elements


c

© Faculty of Mechanical Engineering, GIKI


Stresses in Helical Springs

ME-361 Design of Machine Elements


F

F
© Faculty of Mechanical Engineering, GIKI
Design Parameters

ME-361 Design of Machine Elements


Free Length (Lo) - The The Torsion in the Spring
length of the unloaded
F
spring.
Wire Diameter (d) - The T=FD/2
diameter of the wire that
is wound into a helix.
Coil Diameter (D) - The
mean diameter of the
helix, i.e., (Douter +
Dinner)/2.
Total Coils (Nt)- The
number of coils or turns
in the spring.

© Faculty of Mechanical Engineering, GIKI


10-1 Stresses in Helical Springs

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
Stresses in Helical Springs

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
Stresses in Helical Springs

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
10-2: The Curvature Effect

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
10-3: Deflection of Helical Springs

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
10-4 Compression Springs

ME-361 Design of Machine Elements


• A spring with plain ends has a non-interrupted
helicoid; the ends are the same as if a long
spring had been cut into sections
• A spring with plain ends that are square or
closed is obtained by deforming the ends to a
zero-degree helix angle

© Faculty of Mechanical Engineering, GIKI


ME-361 Design of Machine Elements
© Faculty of Mechanical Engineering, GIKI
Formulae for compression spring
dimensions

ME-361 Design of Machine Elements


• Where Na is the number of active coils

© Faculty of Mechanical Engineering, GIKI


Stability (Reading Assignment)

ME-361 Design of Machine Elements


• A column buckles when the load becomes too
large
• Similarly, compression coil springs may buckle
when the deflection becomes too large

© Faculty of Mechanical Engineering, GIKI


Stability (Reading Assignment)

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI
Stability (Reading Assignment)

ME-361 Design of Machine Elements


© Faculty of Mechanical Engineering, GIKI

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