Enterprise Resource Planning UNIT-1
Enterprise Resource Planning UNIT-1
UNIT-1
SYLLABUS FOR UNIT 1
ENTERPRISE RESOURCE PLANNING
INTRODUCTION
• ERP integrates the information system of an
organization and automates most of the
functions.
• By definition, ERP system is a highly integrated
and enterprise wide information system that
covers all the functional areas or department in
an organization.
NEED FOR ERP
• Integrate financial information
• Integrate customer order information
• Standardize and speed up operations
processes
• Reduce inventory
• Standardize Human Resources information
EVOLUTION OF ERP
• The evolution of ERP systems closely followed the
spectacular developments in the field of computer
hardware and software systems.
• During the 1960s most organizations designed,
developed and implemented centralized
computing systems, mostly automating their
inventory control systems using inventory control
packages (IC).
• These were legacy systems based on
programming languages such as COBOL, ALGOL
and FORTRAN.
• Material requirements planning (MRP) systems
were developed in the 1970s which involved
mainly planning the product or parts
requirements according to the master production
schedule.
• Following this route new software systems called
manufacturing resources planning (MRP II) were
introduced in the 1980s with an emphasis on
optimizing manufacturing processes by
synchronizing the materials with production
requirements.
• MRP II included areas such as shop floor and
distribution management, project management,
finance, human resource and engineering.
• ERP systems first appeared in the late 1980s and the
beginning of the 1990s with the power of
enterprise-wide interfunctional coordination and
integration.
• ERP systems integrate business processes including
manufacturing, distribution, accounting, financial,
human resource management, project management,
inventory management, service and maintenance,
and transportation, providing accessibility, visibility
and consistency across the enterprise.
• During the 1990s ERP vendors added more
modules and functions as “add-ons” to the core
modules giving birth to the “extended ERPs.”
• These ERP extensions include advanced planning
and scheduling (APS), e-business solutions such
as customer relationship management (CRM) and
supply chain management (SCM).
ROLE OF ERP IN BUSINESS
INTEGRATION OF FUNCTIONAL AREAS:
It provides the common database for all functional areas for automatic
updation.
It improves
Responsiveness across organization.
Better decision making.
Problem solving.
Reduced lead time (the elapsed time between placing and receiving
the order).
Reduced cycle time (the time between placing and delivering the
order).
Efficient use of resources
On-time delivery of products.
Transparency and overall customer satisfaction.
REDESIGNING OF BUSINESS PROCESS
Business
ERP system
model
Business process
Reengineering(BPR)
MANUFACTURER
DISTRIBUTER
RETAILER
CUSTOMER
The supply chain involves several elements:
Facilities
• Facilities are the places in the supply chain network
where product is manufactured, stored, or shipped.
• The two major types of facilities are production sites
(plants) and storage sites (warehouses).
• A company needs to decide how many suppliers,
manufacturing facilities, distribution centers, and
warehouses to have.
Information
• Information consists of data and analysis concerning
facilities, inventory, transportation, and customers
throughout the supply chain.
Inventory:
• Each link in the supply chain has to keep a certain
inventory of raw materials, parts, subassemblies
and other goods on hand as a buffer against
uncertainties and unpredictabilities.
• Shutting down an assembly plant because an
expected parts shipment didn’t arrive is
expensive.
• But inventory costs money too, so it’s important
to manage deployment strategies, determine
efficient order quantities and reorder points, and
set safety stock levels.
Transportation:
• How do materials, parts and products get from one
link in the supply chain to the next? Choosing the
best way to transport goods often involves trading
off the shipping cost against the indirect cost of
inventory.
• For example, shipping by air is generally fast and
reliable. Shipping by sea or rail will likely be cheaper,
especially for bulky goods and large quantities, but
slower and less reliable.
• So if you ship by sea or rail, you have to plan further
in advance and keep larger inventories than you do if
you ship by air.
SUPPLY CHAIN OF TOY MAKING
DRIVERS OF SCM
Three Categories
• •Product Flow - The product flow includes the
movement of goods from a supplier to a customer,
as well as any customer returns or service needs.
• •Information Flow - The information flow involves
transmitting orders and updating the status of
delivery.
• •The finance Flow - The financial flow consists of
credit terms, payment schedules, and consignment
and title ownership arrangements.
SCM PROCESSES
• Procurement
Procurement is the business-to-business purchase and
sale of supplies and services.
• Outsourcing and Partnerships
An arrangement in which a company provides services
for another company that could also be done or have
usually been provided in-house.
• Manufacturing Flow Management
The manufacturing process is to produce and supply
products to the distribution channels based on past
forecasts or point of sales (POS) data.
• Order Fulfillment
Process that responds to customer demand by merging
several important functions: order management, storage,
and delivery of finished goods.
• Customer Service Management Process
Source of customer information and also provides the
customer with real-time information on promising dates and
product availability through interfaces with the company’s
production and distribution operations.
• Forecasting
Seeks to predict levels of weekly or monthly product activity
over a time horizon.
Benefits of SCM
• Reduce uncertainty along the chain
• Proper inventory levels in the chain
• Minimize delays Minimize delays
• Eliminate rush (unplanned) activities
• Provide good customer service
Problems in SCM
• Delays in production, distribution etc.
• Expensive Inventories
• Lack of partners’ coordination
• Uncertainties in deliveries
• Poor demand forecast
• Interference with production
• Poor quality
ERP versus SCM
Point of Comparison ERP SCM