Semisubmersibles and FPSO
platforms
Presented by
Jasna PH
Roll no-11
Dept of Ship Technology
OVERVIEW
Semisubmersible platforms
• Introduction
• Evolution
• Stability
• Motions
• Draft
• Column stabilised semi subs
• Components of semisubmersible
• Station keeping
• Installation
• Advantages and disadvantages
• Deep draft semisubmersible
2
OVERVIEW
FPSO
• Introduction
• FPSO hull
• Mooring
• FPSO design issues
• FPSO building blocks
• Deck structure
• Turret mooring system
• Offloading
• Installation
• Advantages and disadvantages
3
Semisubmersible platforms
First
semisubmersible
Figure 1: Blue Water Rig No.1
(source www.offshore-mag.com)
INTRODUCTION
A semi-submersible is a specialized marine vessel with legs/pontoons
for buoyancy to float, and weight to keep the structure upright [3]
Used in a number of specific offshore roles as
• offshore drilling rigs
• heavy lift cranes
• oil production platforms
• safety vessels.
They are designed with good stability and sea keeping characteristics
[3]
5
INTRODUCTION (cont)
Source : Sharma et. al, 2010
Fig 2: Saipem Scarabeo 7 semi-submersible Fig 3: Lolair on Elbe river
drilling rig
Fig 4: The Brazilians Petrobas P-51 Fig 5:Seipnir Semi-submersible crane vessel
semi-submersible oil platform 6
EVOLUTION
First semisubmersible platform- Bluewater rig no-1
There are currently six defined generations.
TABLE 1 : Generations of SSP (Sadheghi, 2019)
7
EVOLUTION (Cont)
8
Fig 6: Sectional arrangements (Chakrabarti, 2005)
STABILITY
Stable equilibrium (GM>0) [5]
Design and continuous monitored ballasting system, which results in a positive GM.
Too high GM
• large righting moments
• result in increased accelerations in pitch and roll
• uncomfortable for the crew
Fig 7: Stability terms. Initial versus inclined position
10
( Gallala ,2013)
MOTION CHARACTERISTICS FOR SEMI-
SUBMERSIBLES
Six degree of freedom system
The rotational motions are roll, pitch and yaw. The translational motions
are heave, sway and surge.
Motions characteristics are dominated by heave, pitch and roll
Other motions are kept low because of mooring systems and/or dynamic
positioning [5]
Fig 8: Six degrees of freedom(Gallala,2013)
12
MOTION CHARACTERISTICS FOR SEMI-
SUBMERSIBLES
If damping is neglected the Eigen Period in heave is given by [5]
large displacement and relatively small waterplane area - provides the
semi-submersible periods in heave - favorable motion characteristics.
25 to 30 sec
13
MOTION CHARACTERISTICS FOR SEMI-
SUBMERSIBLES
If damping effects are neglected the Eigen periods in roll
and pitch is given by [5]
14
MOTION CHARACTERISTICS FOR SEMI-
SUBMERSIBLES
Pitch
15
MOTION CHARACTERISTICS FOR SEMI-
SUBMERSIBLES
Too high GM values –
• Low periods in pitch and roll
• Which will lie inside the area where most of the wave energy is focused.
• Resonance behavior increases.
30- 60 sec
The high periods - large moment of inertia along with low GM
values [5]
16
MOTION CHARACTERISTICS FOR SEMI-
SUBMERSIBLES
From the hydro dynamics the dynamical pressure under a wave is given by equation
Pressure decreases exponential with the water depth.
This leads to small variation in dynamical pressure on the pontoons for high drafts,
which give favorable motion characteristics [5]
17
DRAFT
Transit mode-pontoon above water surface [1]
• Water plane area is high
• Minimum resistance to motion
• Short term mooring analysis
Operating draft would be 80-90 ft with 25 ft stillwater airgap.
• Low water plane area
• For drilling. the maximum drafts would be in the 70-80 ft range, with a relatively
small air gap.
• Long term mooring analysis
Survival drafts - severe storm condition - in the 50-60 ft range would be used
and a more generous air gap
18
COLUMN-STABILIZED SEMI-SUBS
• More popular design
• Two horizontal hulls are connected via cylindrical or rectangular
columns to the deck above the water
• Smaller diagonal columns are used to support the structure
• Submergence - by partially filling the horizontal hulls with water until
the rig has submerged to the desired depth.
• Mooring lines and dynamic positioning help to keep the semi-sub on
location
Fig 9: Conventional semisubmersible(Gallala,2013)
19
COMPONENTS OF A SEMISUBMERSIBLE PLATFORM
• DECK
o Provides the working surface for most functions
o Located high above the sea level
o Structural function –
transfer the weight of the deck and
its loading to the columns (and bracing).
o Provide a structural connection between all the columns
Fig 10:Twin pontoon semi submersible
o Single deck – close spaced columns or space frame (www.slideshare.net)
o Hull type integrally connected deck – more interior space,
low cost, superior strength and lighter [5]
20
COMPONENTS OF A SEMISUBMERSIBLE
PLATFORM(CONT)
• COLUMNS/ PONTOONS
o Arranged and connected –to provide considerable global strength
o Pontoons give steady and flotation from its ballasted and waterproofing
properties
o Pontoons are placed under the water surface and wave motion
o They are usually rectangular or trapezoidal.
o The inside of the hull is divided into some ballast tanks.
o Rectangular ballast tanks are symmetrical and accessible to control the
draining and flooding of water.
o Trapezoidal ballast tanks –
non uniform loads of the upper platform;
lower resistance to mobility
21
COMPONENTS OF A SEMISUBMERSIBLE
PLATFORM(CONT)
o Columns are usually cylindrical steel structures
o The ballast tank and storeroom are inside the cylindrical steel.
o The columns mainly connect the lower hull and the working
platform to transfer the load of the platform to the lower hull.
o Critical point of stability is when a semi is submerging
transitions from being afloat on the pontoons to being afloat on the
columns.
This operation is restricted to mild conditions and requires only that
there be “positive GM”.
22
COMPONENTS OF A SEMISUBMERSIBLE
PLATFORM(CONT)
Twin pontoon Closed array pontoon
●
● Not very good for mobility
●
● Preferred due to mobility
●
● Superior strength
●
● 6-and 8-columns preferred
●
● Braceless system
Fig 11: (Chakrabarti ,2005)
23
COMPONENTS OF A SEMISUBMERSIBLE
PLATFORM(CONT)
• BRACINGS
o Arrangement and shape of bracings are very significant
o Resist and support the deck weight, supply the lateral resistance
o Bracing systems are problematic
expensive to build.
vulnerable to fatigue. and
costly maintenance item
o A well designed and well connected deck structure can eliminate the need
for most bracing
o A closed array pontoon can also eliminate the need for bracing
o A twin pontoon structure will require horizontal transverses.
24
STATION KEEPING
Principal options are spread mooring and dynamic positioning [3]
Chosen depending on shape of unit and sea conditions
Mooring requires multiple anchors spread in a symmetrical pattern
Anchored with six to 12 anchor chains
Massive anchors due to their heavyweights maintain and hold the stability
Factors
• Onboard mooring equipment,
• Arrangement - space requirements, and weight,
• Foundations
25
Fig 12: Mooring system for a semi-submersible platform(www.core.ac.uk)
STATION KEEPING
Dynamic positioning [3]
• Uses different motors or propulsion units to counteract motions of water
• Guided by telemetry signals from beacons, satellite information and the angular
movements of a cable.
• Factors
o significant power requirements,
o substantial fuel storage capacity
o arrangement of a number of thruster units.
26
Fig 13:semisubmersible rig(www.offshore-mag.com)
INSTALLATION
SSPs plate form are commonly constructed onshore [2]
Load out by sliding, into the water or onto a big and overweight lift craft
Drilling semis normally carry their mooring legs and anchors on board.
The mooring system consists of a chain, wire or a combination of both
When the vessel arrives on location, its anchors are handed over to anchor-handling (A/H)
vessels.
The A/H vessel then moves towards the designated anchor installation position
While the mooring line is paid out from the semi’s on the winches.
27
INSTALLATION
The anchor is lowered to the seabed at the designated location.
Preloading the anchors and tensioning of the mooring lines is carried out
With the introduction of the taut leg polyester mooring systems for semis, the mooring
system can be pre-laid ahead of the semi arriving on site.
The semi is then “hooked-up’’ to the mooring legs one by one, using temporary or
permanent winches or chain jacks installed on board.
28
ADVANTAGES AND DISADVANTAGES
Advantages Disadvantages
Good motion response High initial and operating costs
Large deck area Pipelines or other means required
Allow large number of flexible risers Building schedules are longer
Transportation from location to location Limited deck load
Can be reused and converted to other Structural fatigue
support vessels
Expensive to move large distance
Difficult to handle mooring system and
riser in rough seas
Wet tree applications
29
DEEP DRAFT SEMISUBMERSIBLE
Deep sea – rougher conditions [5]
Centre of gravity below centre of buoyancy
Increased the length of the submerged part
of the hull to keep the weight centre further below
the water plane
Inclusion of the heave plates -
Fig 14:Thunder Hawk deep draft semisubmersible
(www.sbmoffshore.com)
reduce heave response of the structure, making it suitable for ultra-deep well operation.
Various design concepts of semisubmersible platforms are currently under screening
PC-Semi hull formation is the most realistic and generally accepted concept
30
DEEP DRAFT SEMISUBMERSIBLE
Paired column semisubmersible [5]
• One additional column per corner
• Dry tree installation
• Top deck well-heads
- safety and cost effectiveness
• Reduced vertical motion
• Higher stability
Fig 15: Paired column semisubmersible
(www.offshore-mag.com)
31
FPSO platforms
First FPSO
Fig 16:Abo FPSO (www.offshore-mag.com)
INTRODUCTION
FPSO is commonly a converted oil tanker but can also be a purposely built vessel [1]
F = Floating – it looks like a ship
P = Production - Produces and processes a reservoir fluid
S = Storage – Vessel’s cargo tanks store product crude
O = offtake – Crude is offloaded to shuttle tanker
33
FPSO HULL
Converted FPSO [1]
• 70% of FPSO
• Ship shaped
• Aframax tanker
• Less expensive
Fig 17:Liza FPSO (www.offshore-mag.com)
• Faster schedule
34
FPSO HULL
Newly built [1]
• Different vessel shapes
o Cylindrical hull – early 2000s
Better handle of ship motions
Less stress at the center of the ship
Lacks a turret
Designed to provide improved motions,
Fig 18:Dana sevan marine cylindrical FPSO
higher stability and higher deck load capacity (www.offshore-mag.com)
Unlimited number of risers
• More flexibility in selecting key design criteria
• Often selected in robust met-ocean environments
35
FPSO HULL
Typically existing FPSO can be characterised simply as a tanker with dimension ranging as [1]
• Length-600 to 1100ft
• Breadth-100 to 200ft
• Depth-60 to 100ft
As water depths increase, the sensitivity of the FPSO mooring and riser systems to wave frequency
motions increases rapidly.
FPSO hull form can be optimized to counter this by varying primarily the length, width, depth, draft
and mass distribution
Length to breadth ratio of about 6:1 - which gives a good compromise between the enclosed volume
and the resistance to forward motion
36
FPSO HULL DESIGN
There are four principal requirements that drive the size of a
typical FPSO
• Provision for
o oil storage capacity
o topsides space
o displacement and ballast capacity
o space for the production turret and the amount of hull storage capacity lost
as a consequence
37
MOORING
An FPSO is essentially a ship permanently moored on the open ocean [6]
Mooring with a turret mooring system – allows weathervaning to prevailing met-ocean
conditions
Spread mooring – fixed
Dynamic positioning - rare
Permanent or disconnectable
38
TURRET MOORING SYSTEM
Turret mooring allows weathervaning – minimises stresses [6]
The farther forward the turret is located away from the mid-ship, the easier it becomes for the
vessel to weathervane
Serves three purposes:
• Anchors vessel at geo-stationary position
• Allows vessel to weathervane
• Provides conduit for fluid transfer - Subsea reservoir infrastructure to topside processing plant
Turret Design
• Three types of turret mooring systems - External - Internal
• Each type can be sub-divided into: - Disconnect type - Permanent connect type
39
TURRET MOORING SYSTEMS
External turret mooring systems
• Turret is mounted externally to the hull of the vessel either at the bow or at the stem.
• Cantilever beam extending from the main deck of the vessel.
• Bearing arrangement is located above water and both the mooring lines and the risers are
also attached above water.
• Advantages of this turret are its simplicity and minimum requirement for integration into
the hull of the vessel; hence its low cost
• Limitation - provide sufficient cantilever extension - avoid interference between the mooring
lines and the bow or stern of the vessel.
• This in turn limits its application to shallow water depths and relatively mild environments
40
TURRET MOORING SYSTEMS
External turret mooring systems
Fig 19:External turret mooring system (www.2b1stconsulting.com)
There are disconnectable mooring systems present
41
TURRET MOORING SYSTEMS
Internal turret mooring systems
• The turret is mounted internally inside the hull of the vessel, normally in the
forward half
• It consists of a large cylindrical structure rotating inside a cylindrical moonpool
in the hull.
• The mooring lines and the risers are attached to the base of the turret, below
water.
• Advantages –
o protected from direct wave loads and the risk of collision.
o capacity for handling a large number of risers
o ability to withstand severe environments.
42
TURRET MOORING SYSTEMS
Internal turret mooring systems
• Disconnectable moorings present
Fig 20:Internal turret mooring system(www.2b1stconsulting.com)
43
FLUID TRANSFER
Predominant fluid transfer system is the fluid swivel [6]
Swivel systems allow the transfer of:
• Production fluids from the sub-sea equipment to the vessel
• Export fluids from the vessel to the sub-sea infrastructure
• Electrical signals for control and monitoring
• Electrical power for driving sub-sea/down hole equipment e.g. ESPs
Fig 21:Swivel stack system
Allows 360 degree rotation
(www.onesubsea.slb.com)
44
PROCESSING AND PRODUCTION
Main topside processing system component involve
• Crude oil , gas, and water separation
• Water injection equipment
• Gas compression
• Chemical injection
• Control systems for subsea production equipment
• And associated piping
45
STORAGE
FPSO’s installed to date have storage capacities ranging up to 2.3 million
barrels [7]
The storage volume provided in an FPSO is a factor of
• available ship size
• availability and size of offtake vessels
• weather and operational condition
• and cargo destination
46
ACCOMMODATION
• Accommodation in Aft Location [1]
o Normal solution for ship conversions
o Allows for optimal positioning of turret
– better weathervaning
Fig 22:Aft accommodation (www.slideshare.net)
o Fire / smoke / flame flows toward accomodation
o Higher motions- Discomfort for crew members
47
ACCOMMODATION
Accommodation in in bow location
• Most applicable for new build FPSOs
• Accommodation displaces bow turret
Fig 23:Bow accommodation (www.slideshare.net)
into cargo tanks, reducing capacity
• Fire / smoke / flame away from accommodation
• Reduce motions , high crew comfort
48
OFFLOADING
• Liquid hydrocarbons from FPSO are offloaded into shuttle tankers [6]
o 1. Approach
o 2. Connection
o 3. Loading
o 4. Disconnection
o 5. Departure
Fig 24: FPSO and DP shuttle tanker in tandem offloading operation (Chakrapani, 2015)
49
INSTALLATION
Whether FPSOs are converted tankers or purpose-built vessels, they are unlikely to
have any propulsion [2]
Towed to site using at least one tug and, more likely two or three tugs.
Mooring system of the FPSO is installed prior to the arrival of the FPSO and laid on
the seabed or
In the case of polyester mooring lines, suspended at mid-depth using buoyancy cans
50
ADVANTAGES AND DISADVANTAGES
Advantages Disadvantages
●
Utilizes existing ships
●
Faster development
●
Reduced upfront costs
●
No drilling
●
Early cash flow ●
Subsea wells only
●
Re-usable ●
Weather dependency
●
Relocated
●
Lower abandonment costs
51
CONCLUSIONS
Semi-submersible platforms - high stability
• due to large separation of columns
• their buoyant cross-sectional area
Compared to ship-shaped floaters, semisubmersibles offer much lower motion
response in harsh wave environments
Continuous development of hull system – dry tree compatibility and wind turbine
foundation
Dry-trees installations - PC-Semis
52
CONCLUSIONS
Success of FPSO - process and store oil
Various advantages of lower manufacturing costs, ease of travel and relocation and lower costs
of abandoning the platform - FPSO as an alternative
Development of turret and swivel systems which allow n x 360 degrees rotation – allows to use in
met-ocean environments
Double hull & cylindrical hull designs and separable turret system has attracted investments
across the industry
However, much higher capital and longer project schedules compared to its converted alternative
may restrict the deployment of these vessels.
53
REFERENCES
1. Chakrabarti, S, 2005, Handbook of Offshore Engineering (2-volume set), 1st edn, Elsevier Science.
2. Grewick C B,2007, Construction of marine and offshore structures, 3 rd edition, CRC press.
3. Sadeghi, K & Musa, M.K, 2019, “Semisubmersible Platforms: Design And Fabrication: An
Overview”, Academic Research International , vol.10, no.1, pp.28-38.
4. Gallala, J. R, 2013, ‘Hull Dimensions of a Semi-Submersible Rig’, Master thesis, Norwegian
University of Science and Technology, Trondheim, Norway.
5. Amundsen, A, 2015,’ Semi design – estimation of hull dimensions’, Master thesis, University of
Stavanger, Norway.
6. Odijie, A.C., Wang, F. and Ye, J., 2017,” A review of floating semisubmersible hull systems:
Column stabilized unit”, Ocean Engineering, vol.144, pp.191-202.
7. Chakarapani, R.K, 2015, ‘Design of Optimal storage capacity for FPSO’, Master thesis, University
of Stavanger, Norway.
8. R. Sharma, R, Kim, T, Sha, O.P, Misra, S.C, (2010),” Issues in offshore platform research - Part 1:
Semi-submersibles” Inter J Nav Archit Oc Engng, vol. 2, pp.155-170.
9. Devold, H, (2013), Oil and Gas Production Handbook. 1st ed, Oslo: ABB Oil and Gas.
10. Lim, E. F. H., and Ronalds, B. F. (2000). ‘Evolution of the Production Semi-submersible’, SPE
Annual Technical Conference, Dallas, Texas.
11. Baghernezhad, N, Edalat, P, Etemaddar, M,(2017),” Hull Performance Assessment and
Comparison of Ship-Shaped and Cylindrical FPSOs With Regards To: Stability, Sea-Keeping,
Mooring and Riser Loads In Shallow Water”, International Journal Of Maritime Technology
,Vol.8 ,pp. 1-13 . 54
Thank you