ABC ANALYSIS THEORY
BY
SOURABH PAUL(BM-
09214)
ZIAUDDIN(BM-09238)
WHAT IS INVENTORY?
The term Inventory is defined as the
systematic control and regulation of
purchase,storage and usage of
materials in such a way so as to
maintain an even flow of production
and at the same time avoiding
excessive investment in inventories
WHAT IS ABC ANALYSIS?
ABC Analysis divides the total inventory into 3 classes
A,B and C using the rupee volume as follows:
Class “A” items constitute the most important class of
inventories so far as the proportion in the total
revenue of inventory.The “A” items consist of
approximately 15% of the total items, accounts for 80%
of the total material usage.The items merit a tightly
controlled inventory system with constant attention to
the purchase & stores management.A larger effort per
item on only a few items will cost only moderately, but
efforts can result in large savings.
Class “B” items constitute an intermediate
position ,which approximately 35% of the total
items, accounts for approximately 15% of the
total material consumption.These items merit a
formalized inventory system & periodic attention
on the purchase and stores management.
Class “C” items are quite negligible.It consists
remaining 50% items,accounting only 5% of the
monetary value of total material usage.Quite
relaxed inventory procedures are used here.
EXAMPLE
In Shoes, Leather forms A class
materials,Sole forms B class
materials and lace forms C class
materials.
(this is ABC Analysis in inventory
management)
Share of money values
in different classes
ITEM ITEM(%) MONEY
VALUE(%)
A 10 70
B 20 20
C 70 10
CHARACTERSTICS OF
DIFFERENT CLASSES
ITEMS
CHARACTERSTICS OF CLASS “A” ITEMS
High consumption value.
Very strict control.
No safety stocks or very low safety stocks.
Maximum follow-up or expediting.
Rigorous value analysis.
Must be handled by senior officers.
Centralized purchasing.
Frequent ordering or weekly deliveries.
As many suppliers are possible.
Weekly control statements.
Accurate forecasts in materials planning.
CHARACTERSTICS OF CLASS “B” ITEMS
Moderate consumption value.
Moderate control.
Low safety stocks.
Periodic follow-up.
Moderate value analysis.
Can be handled by middle management.
Centralized and decentralized purchasing.
Three or more reliable sources of supply.
Ordering once in three months.
Monthly control reports.
Estimates based on past data or present.
CHARACTERSTICS OF CLASS “C” ITEMS
Low Consumption value.
Loose control.
High Safety Stocks.
Follow-up and expediting in exceptional cases.
Minimum value analysis.
Can be full delegated.
Decentralized purchasing.
Three reliable sources for supply.
Bulk ordering once in six months.
Quarterly control reports.
Rough estimates for planning.
CONCLUSION
ABC Analysis is a vital method for
controlling inventory, in which, more
effort is taken to control the Category
A items which deliver the greatest
monetary advantage,whereas control
on Category B items are moderate and
control on Category C items are kept
under minimum control.
Do you know ...........
'A' class items are also usually 'Fast Moving' items of
inventory?
And'C' class items are also usually 'Slow / Non Moving'
items of inventory ?
For effective management, you need to classify 'A' items
into further A1, A2 classes for better identification of and
control on 'A' class inventory as also on B1,B2 of B class
items as some of them need more focus than other B class
items.
THANK YOU