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Palu Dan Dolli

1) The document discusses different panel repair methods including hammer & dolly, washer welder, and shrinking methods. 2) It describes when each method is suitable based on the location and severity of damage. Hammer & dolly is used for lightly damaged, accessible areas while washer welder is for heavier damage in hard to reach spots. Shrinking works for areas where stiffness has reduced. 3) Health and safety precautions are outlined for different stages of panel repair like wearing protective equipment when using hammer & dolly or a respirator when using solvents.

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Achmad Faizal Bachri
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53 views16 pages

Palu Dan Dolli

1) The document discusses different panel repair methods including hammer & dolly, washer welder, and shrinking methods. 2) It describes when each method is suitable based on the location and severity of damage. Hammer & dolly is used for lightly damaged, accessible areas while washer welder is for heavier damage in hard to reach spots. Shrinking works for areas where stiffness has reduced. 3) Health and safety precautions are outlined for different stages of panel repair like wearing protective equipment when using hammer & dolly or a respirator when using solvents.

Uploaded by

Achmad Faizal Bachri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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METODE PANEL REPAIR

Mobil
Tabrakan
Rusak Ringan Rusak Berat

Ganti Panel Perbaikan Panel

Hammer & Dolly Washer welder &


& Shrinking Shrinking

Putty Putty
Hammer & Dolly Method

Panel Repair Shrinking Method

Washer Welding Method


Metode
1) Hammer dan Dolly 2) Washer Welder 3) Shrinking
Perbaikan
Letak Daerah yang bisa Daerah yang tidak bisa Daerah yang kekakuannya
Kerusakan dijangkau dari dalam dijangkau dari dalam berkurang
•Wheel arch areas of
•Front fender panel quarter panel •Panel yang baret
•Rear of quarter panel •Front and rear doors
Contoh
•Lower back panel •Rocker panel •Aplikasi on dolly yang
berlebihan
•Front, center, and rear
•Center of roof panel
pillars
•Front, rear, and sides of
•Hood and luggage
roof panel
compartment door
•Hood and luggage
compartment door
Kerusakan Pada Pintu
Plastic Damage

Elastic Damage
Base Plate
Lengkung permukaan Palu

Besar Kecil

Besar Kecil
Deformasi
Pemilihan Dolly

Permukaan melengkung Permukaan datar


On-Dolly
Palu

Plat

DOLLY
Off-Dolly
Palu

Plat

DOLLY
Urutan Perbaikan Panel
Plastic Deformation of Sharp Curve

Plastic Deformation of Gentle Curve

Elastic Deformation
Damage Assessment
Searching for Panel
Damage

Touch

Straight
Edge
Elastic and Plastic Deformation in Damaged Areas
Aplikasi Antikarat
Health & Safety
• Panel Repair with
Hammer &Dolly
- Cap & ear plugs
- Goggles
- Overalls
- Gloves & Shoes
Pakaian kerja
•Degreasing to Putty
Application
•Technicians Cap
•Goggles
•Respirator (for Solvent)
•Technicians Uniform
•Solvent Resistant Gloves
•Safety Shoes

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