PLUG NOZZLES
INTRODUCTION
• Also known as Aerospike or external
expanding nozzle
• Based on Prandtl-Meyer corner
expansion theory
• Expansion of a supersonic stream around
a corner continues until the static
pressure of stream reaches the ambient
pressure
Types of Aerospikes
• Toroidal aerospike • Linear aerospike
ADVANTAGES
• Altitude Compensation : External expansion allows an increase in effective area
ratio
SPACE VEHICLES
• In vacuum environments, resulting
exhaust is a fully developed flow
• Allows the truncation of plug to about
20 % of its isentropic length with
minimum performance loss
• Helps to avoid long interstage
structures, large nozzle extensions
LIMITATIONS
• Thermal management problems which are better solved in a linear aerospike
• Low Thrust to weight ratio
• Thrust Vector control is difficult. High component reliability is required. No test
flight data.
• Complex system due to a greater number of components compared to
conventional bell nozzle
• Aerospike engine performance is nearly equivalent to bell nozzles. Hence, more
innovation is required to reduce the complexity of system to use aerospikes.
SOME NOTABLE EXAMPLES
• Thermal management problem in Rocketdyne J-2T
It is 15 times harder to cool the J-2T engine when compared to J-2
COMPARISON WITH OTHER NOZZLES
X-33, VentureStar Reusable Launch Vehicle
• NASA project developed by Lockheed-
Martin aerospace
• A SSTO vehicle designed for use as
space-shuttle
• Uses linear aerospike engine for
propulsion to the orbit
• Program shutdown due to technical
difficulties in composite fuel tanks
New age Aerospike Models
• 3D printed aerospike engine developed by AMAERO
• Provides better cooling channel designs for a toroidal aerospike
THANK YOU