Agenda
• Introduction
• Strategic issue on Lubrication
– Penghematan dan Issue Lingkungan
– Safety
• Prinsip Pelumasan
– Prinsip 6 R
– Analogi pola makan pada proses pelumasan
– Minimum Quantity Lubrication
– Easylube automatic lubricator and Adoption rate
• Applikasi pada Power Plant
– Lubrication Point
– Application
• Easylube The most cost effective Automatic Lubricator
– Benefit Easylube
– Support and Indonesia Sales Office (Versada Tiga Sentosa)
Increasing adoption rate for automatic
lubrication
80% of lubrication points are still
manually lubricated
The adoption rate is increasing to
capture the automatic lubrication
systems benefits
Feedback from Exxaro Grootegelux SA
indicated reduction in ;
90% bearing failure
50% grease consumption
75% downtime
Over a 18 months period of Manual Automatic lubrication
implementation automated lubricator lubrication systems
Adoption rates key industries served
5-15% 1-10% 25-35% 5-50% 25-85% 80-95%
1. Environmental and business impact
(Cost Reduction)
This with only 20% of all lubrication points using
automated lubrication!
• Automated lubrication uses 33% less grease than
manual lubrication
• Automated lubrication globally saves 200 million kg
of grease per annum =300,000 tonnes CO2e
CMD 2014
2. Safety Issue
Prinsip 6R pada Pelumasan
6 Right
Lubricant
Point
Quantity
Timing
Tools
(lubricator
People
Analogi Pola makan vs Prinsip Pelumasan
6
Right
Lubricant
Point
Quantity
Over Lubrication
(Waste dan over heat)
Timing R
i
g
h
t
Q
u
a
n
R
i
g
h
t
T
i
t m
i i
t n
y g
Tools Under
(lubricator Lubrication
(wear and high
energy)
People
Over and under Lubrication on
Bearing
6
Right Over Lubrication
Lubricant
Point
Quantity
Timing
Tools
(lubricator
Under Lubrication
People
Minimum Quantity Lubrication
6 Right
Lubricant
Point
Quantity
Interval
Tools
(lubricator
a small amount of grease is dispensed at a time. For
instance, 150 cc units set at 12 months = 0.33cc per day. With
People the interval 0.0275 cc every 2 hr
Easylube to set the 4 Right
6 Right
Lubricant
Point
Automatic
Quantity Lubricator
Timing
Tools
(lubricator
People
What automated lubrication
does for our customers?
INCREASE REDUCE
• Productivity • Energy consumption
• Service intervals • Operating expenses
• Safety • Downtime
• Sustainability • Lubricant consumption
• Bearing Life time • Waste
• Equipment Life time • Contamination
• Cleanness • Friction
Easylube is leading the technology shift from manual to automatic
lubrication and realising these business benefits
Application on Equipment at
Power plant
Boiler Air
Steam Water Exhaustin
Feed
g Pump
Handling Heater
Turbine Pump Pump Unit
Lubrication points
Material transport
Area: Application:
Crushing Portal scraper, belt conveyor
Dust removal
Ship unloader, crane
Transport
Processing
Area: Application:
Transport Impact hammer, coal mill
Fans, electric motors
Loading
Conveyor systems
Post Processing
Area: Application:
Dust extracting Fans, electric
motors
Coal crusher
Application details:
Machine part Sliding bearing
Lubrication is not possible during normal
operation because of moving machine parts.
Problem Maintenance staff must crawl under the machine
in order to manually lubricate (danger of falling
rocks).
Solution Elite 150 – discharge period 6 months
Automatic lubrication for 6 months.
Advantages with Easylube lubrication Lubrication possible during regular operation.
Drastically increases workplace safety.
Primary fan
Application details:
Machine part Spherical roller bearing
Extremely critical application. If primary fans fail
Problem due to damaged bearings, the whole power plant
must be shut
down.
Easylube Elite 250 cm³
Solution discharge period 12 months
Easylube automatic lubrication system ensure
Advantages with Easylube lubrication lubrication for 12 months. Change-outs can take
place during regular scheduled plant shutdowns.
Fans
Application details:
Machine part Roller bearing
Lubrication points must be lubricated regularly and
Problem
in short cycles.
Easylube Elite 250 cm³
Solution discharge period 12 months
Extented machine life through consistent lubrication
Advantages with Easylube in small doses. Maintenance work is drastically
lubrication
reduced.
Blowers
Application details:
Machine part Roller bearing
Mixed gas blowers, installed in the flue gas cleaning area,
Problem
require weekly lubrication maintenance.
Easylube Elite 250 cm³
Solution
discharge period 12 months
Easylube ubrication systems ensure lubrication for 12
months. This drastically reduces the time spent on
Advantages with Easylube
lubrication maintenance (automatic lubrication requires 1
lubrication change-out per year vs. 52 lubrication runs required for
manual lubrication).
Water purification
Application details:
Machine part Threaded spindle
Manual lubrication of threaded spindles in water purification is
Problem very time consuming as they must be greased regularly in short
intervals. Risk of water contamination.
Solution Easylube 150 cm³
discharge period 6 months
asylube automatic lubrication systems drastically reduce the time
Advantages with Easylube spent for maintenance runs since they supply grease to threaded
spindles for 6 months. Automatic lubrication systems are filled
lubrication
with biodegradable grease (SF09). This ensures precise and
reliable lubrication in line with environmental requirements.
Why : Easylube Automatic
Lubricator
6 Right
Lubricant
Point
Quantity
Timing
Tools
(lubricator
People
Easylube – Feature and benefit
• Grease time setting (1-12 months)
• Self-adjustable output pressure balance within pipeline (Dispensing rate)
• LED warning light (dual color)
• Pressure blockage release system
• Waterproof covering for outside use
• UV, Corrosion, Dust (IP6X). Moisture (IPX5) (3G) resistant
• Explosion Proof
• Operating temperatures from – 20 to 60oC (Direct mounting) and up to
100oC remote mounting
Certification
Direct and Remote Mounting
Direct mounting on lubrication point: Remote mounting to lubrication point:
• Easy, quick mounting • For lube-points with strong
• For lube-points with little vibration / shocks (isolation
vibration / shocks of lubrication system)
• For easy-to-access and safe • When workers’ safety is at
risk: Mounting in safe areas
lubrication point
• For hard-to-access
lubrication pointss
Easylube
Indonesia Sales Channel
Versada Tiga Sentosa
Telp/Wa : 0812 1162 0011 (Evan Renaldi)
Email :
[email protected] [email protected] Ruko Roxy Blok A No.10
Jl. MH Thamrin, Lippo Cikarang
Bekasi 17550
