Topics of this presentation

KKS System
Introduction to KKS
Kraftwerk Kennzeichnungs System
Power plant Identification System
 Developed by German power plant
manufacturers and operators
 KKS identification for item of the auxiliary
systems (pressure switch, temp.
indicators, etc.) & not parts of the GT
(blades/vanes etc.)
 KKS identification for task of the item
 14 categories, about 1380 identifiers
KKS….
 KKS structure is Alpha-Numeric
 The Alphabetical identification is form
the KKS system
 The Numerical identification given by the
manufacturer (Siemens)
NN – AAA – nn – aa – nnn
95 – MBA – 10 – BB - 001
KKS….
NM – AAA – nn – aa – nnn
NM
 N - Stands for the unit number.
 M – Stands for the plant
1- power plant
2 – Desalination
INITIAL B – IB POWER
11 – power unit 1 21 – power unit 2
31 – power unit 3 41 – power unit 4
51 – power unit 5 61 – Power unit 6
INITIAL B – IB – COMMON TO POWER
00 – Common to the plant
01 –Common to power
02 – Common to Desalination units
17 – Common to twin unit power 11 and 21
37 – common to twin unit power 31 and 41
57 – common to twin unit power 51 and 61
KKS….
NM – AAA – nn – aa – nnn
NM
 N - Stands for the unit number.
0 - COMMON
 M – Stands for the plant
1- power plant unit
2 – Desalination unit

INITIAL B EXTENTION – IBE - POWER

91 – Gas Turbine 81 – Gas Turbine
71 – Steam Turbine 77 – Common to IBE Power units

NEW B EXTENSION POWER

95 – Gas Turbine unit 96 – Gas Turbine Unit
97 – Gas Turbine unit 98 – Common to NBE Power units
KKS….
NM – AAA – nn – aa – nnn
NM
 N - Stands for the unit number.
 M – Stands for the plant
1- power plant
2 - desalination plant
Examples:
Initial –B units – IB – DESALINATION UNITS
12 – desalination unit 1 22– desalination unit 2
32 – desalination t unit 3 42 – desalination unit 4
52 – Desalination 5 62 – Desalination unit 6
18 – Common to D12 and D32 38 – Common to D32 and D42
58 – Common to D52 and 62 02 – Common to Desalination

Initial - B Extension units – IBE – DESALINATION UNITS

72 – Desalination unit 7 82 – Desalination unit 8
92 – Desalination unit 9 78 – Common to D72 ,82 and 92
KKS….
NM – AAA – nn – aa – nnn
NM
 N - Stands for the unit number.
 M – Stands for the plant
1- power plant
2 - desalination plant
Examples:

NEW B EXTENSION UNIT – DESALINATION

15 – Desalination Unit 1 25 – Desalination Unit 2
35 – Desalination Unit 3 45 – Desalination unit 4
05 – Common to NBE Desalination units D15, 25,35 and 45.
KKS….
NN – AAA – nn – aa -nnn
AAA
 First & Second alphabets identify the equipment
 Third alphabet identifies the functional system of the unit
only in case of power equipment (unit)
Unit (First & Second alphabets)
MA – Steam turbine
MB – Gas turbine
MK – Generator
KKS….
Main Groups (Function key) - First Alphabet

NN – AAA – nn – aa -nnn
A – First Letter – Power units

A – Grid & distribution system 00ANT01GT001

B – Power transmission and auxiliary power supply 11BAT01 /
11BBT01
C – Instrument and control equipment 01CWA 05(Control room
trip panel)
E – Conventional fuel supply and residues disposal
11EKG10CF001 (FF- computer)
G – Water supply and disposal 11GCF11AT001(MB exchanger)
H – Conventional heat generation 11HAH10AC001(HP
superheater-1)
L – Steam, water, gas cycles 11LAC11AP051 (HPFWP lube oil
supply pump)
M – Main machine sets 11MBM12AV001 (Burner)
KKS….
NN – AAA – nn – aa -nnn
A – First Letter - Power

N – Process energy supply for external users

98NAA60CP001 (Process steam header press.)
P – Cooling water systems 11PGB22AC001 (CCW cooler –
Heat exchanger)
Q – Auxiliary systems 11QUA20CQ002 (Cond. Meas.
HRSG12 LP boiler drum)
S – Ancillary systems 00SGA10AP001 (Electric fire water
pump) (SAM – HVAC and Ventilation systems )
U – Structures 11UMB
X – Heavy machinery (other than main sets)
01XJN02BB002 (DG set Diesel Storage tank)
KKS….
NN – AAA – nn – aa -nnn
A -Systems associated with Unit (Third alphabet)
A – Compressor and turbine
D – Bearings
K – Coupling, gearbox, shaft turning gear
M – Combustion chambers
N – Liquid fuel systems
P – Gaseous fuel systems
Q – Ignition fuel systems
R – Exhaust system
U – Additive systems (incl. water & steam)
V – Lube oil system
KKS….
NN – AAA – nn – aa -nnn
A -Systems associated with Unit (Third alphabet)
Example:
A – Compressor and turbine 95MBA
D – Bearings – 95MBD
H – Air , Sealing – 95MBH
K – Coupling, gearbox, shaft turning gear – 95MBK
M – Combustion chambers – 95MBM
N – Liquid fuel systems – 95MBN
P – Gaseous fuel systems – 95MBP
Q – Ignition fuel systems – 95MBQ
R – Exhaust system – 95MBR
U – Additive systems (incl. water & steam)
V – Lube oil system – 95MBV
KKS….
NN – AAA – nn – aa -nnn
A-Systems associated with Unit (Third
alphabet)

X – Non electrical open/closed loop control &

protection systems, Hydraulic system
Y – Electrical open/closed loop & protection
systems,
Examples
Use of X – MBX20AP001 Hydraulic pump
Use of Y - MBY10CS901 Turbine speed
signal
KKS….
NN – AAA – nn – aa –nnn

nn
 Identification number of sub-system within a system
 Number increases in direction of flow
Example:
11LBA10AA001
11LBA20AA001

NN – AAA – nn – aa -nnn
aa
 Functional identification
 Does not segregate the type of equipment (e.g. type of
valve, type of pressure measurement device etc.)
KKS….
NN – AAA – nn – aa –nnn

aa

AA – valves (including actuator)

AE – turning, lifting, slewing devices
AH - heaters, coolers
AM – mixers
AN – fans, blowers
AP – pumps
AS – positioning devices
AT – filters, strainers
AV – burners
AX – testing equipment
AZ – other equipment
 KKS….
NN – AAA – nn – aa –nnn

aa

BB – vessels, accumulators
BP – flow restrictors, orifices
BQ – scales, weighing devices
BR : pipe line
BS – silencers
BY – mechanical controllers
BZ – other pressure vessels and heat exchangers
CF – flow meters
CG – position sensors
CL – level sensors
CP – pressure sensors
CQ – flame monitors, instruments to
determine material properties
 KKS….
NN – AAA – nn – aa –nnn
aa
Equipment with KKS for measuring
Equipment
C : measurement equipment
CF : Flow measurement
CL : Level measurement
CP : pressure measurement
CS – speed sensors
CT – temperature sensors
CY – vibration sensors
GC – cold junction thermostats for
thermocouples
GF – junction boxes (terminal boxes)
GQ – sockets
GS – pushbuttons
GT - transformers
 KKS….
NN – AAA – nn – aa –nnn
nnn
For valves
 001 to 100 motor valve
 101 to 190 control valve
 191 to 199 safety valve
 201 to 250 check valve
 251 to 299 manual valve
 301 to 399 isolating equipment for sensors
 401 to 499 drain valves
 501 to 599 vent valves
 601 to 699 sampling and dosing.
 701-799 valves for internal control systems (independent of
GT)
 801-899 Free
 KKS….
Equipment with KKS for measuring
Equipment
NN – AAA – nn – aa –nnn
Equipment key classification
A & B - Mechanical equipment
C – Direct measuring circuits
D – Closed loop control circuits
E – Analog & binary signal conditioning
F – Indirect measuring circuits
G – Electrical equipment
H – Subassemblies of main and heavy machinery
K & M – Mechanical components
Q – Instrument & control components
X – Signals
Y – Signal applications
 KKS….
NN – AAA – nn – aa –nnn

 AAA : functional part of the power plant e.g.

 L : water and steam
 LA A - Feed water tank
 LAC – Feed water pump
 LAB – Feed water
 LAE – Spray Water
 LB - steam system,
 LBA : main steam system
 LBG – Auxiliary steam
 LBQ- Extraction steam
 LC – Condensate water
 LCB – Condensate pump
 LCA – Condensate
 KKS….
NN – AAA – nn – aa –nnn

 AAA : functional part of the power plant e.g.

 H : Conventional heat generation – boiler
 HA –
 HAD – boiler drum
 HAH – Super heater
 B: Power transmission and auxiliary power supply
 BAT – Main Transformer
 BBT – Unit Auxiliary Transformer
 BFT – Auxiliary Transformer
 E : Conventional fuel supply and residues disposal
 EKG – Natural Gas Main Sypply
 EGD – Oil Supply
 KKS….
NN – AAA – nn – aa –nnn

 AAA : functional part of the power plant e.g.

 G – Water supply and disposal
 GHC – Make up water system
 GML – Waste drain system
 KKS….
NN – AAA – nn – aa –nnn
AAA : functional part of the power plant e.g.
Desalination IB and IBE
TBB – Brine Recirculation System
TDD – Distillate System
THQ – Ball Cleaning Syste
TMJ – Brine Blow down system
TMK – Make up water system
TWA – Sea Water Supply
TWU – utility supply ( i.e sealing and cooling ).
TVJ – Vacuum System
TMK – Sealing system
TCF – Chemical Anti Foam System
TCE - Chemical Dosing System
LBS – LP steam system
LCD – Brine Heater Condensate system
 KKS….
NN – AAA – nn – aa –nnn

 AAA : functional part of the power plant e.g.

 Desalination - NBE
 GDG – Brine Recirculation System
 GDK– Distillate System
 GDB – LP Steam
 GDH – MP steam
 GDC – Condensate System
 GDR – Brine Blow down system
 GDP – Sea Water Supply
 GDU– Vacuum System
 GDN – Chemical Dosing
 KKS….
NN – AAA – nn – aa –nnn

 AAA : functional part of the power plant e.g.

 Gas Turbine – NBE
 MBA – Gas Turbine main machine ( compressor and turbine
 MBD – Gas Turbine bearings
 MBA - Compressor and turbine
 MBH - Air , Sealing
 MBK - Coupling, gearbox, shaft turning gear –
 MBM - Combustion chambers
 MBN - Liquid fuel systems
 MBP - Gaseous fuel systems
 MBQ - Ignition fuel systems
 MBR - Exhaust system ( Diverter Damper )
 MBV - Lube oil system
 MBX10– Hydraulic System
 MBX20 – Control Air System
 MBL – Air Inlet System
 MKA – Generator
 KKS….
NN – AAA – nn – aa –nnn
 AAA : functional part of the power plant e.g.
 HRSG – NBE
 LAA –LAC-LAB – Feed water System
 LAA – Feed water Tank
 LAC – Feed water Pumps
 LAB – Feed water
 LAE – Spray Water
 LCA – Condensate system
 HAC - Economizer
 HAD – Boiler Evaporator
 HAH – Super Heater System
 HAN – Pressure system, drainage and venting system
 HBK – HRSG Flue Gas System
 GHC – Make up Water System
 LBA– Main steam
 LBG – Auxiliary Steam
 HHA – Duct Burners ( Supplementary Firing )
 LBF – HP Bypass Station
 NAA – Process steam
 LCL – LCH-LCM – Drain system
 PCB – Service Cooling Water System
 PCB – Close Cooling Water System
 CJA – Unit Control
 QCC – Chemical Supply