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RBoomer M2C95

The document describes the Next Generation Rocket Boomer M2 C drill rig. It has an new electronic control system for higher efficiency and intelligent drill control. It also has improved working conditions, diagnostic systems, durability, and optional contour control for more accurate drilling. Key specifications of the carrier include a 115kW Deutz diesel engine, Clark transmission, and Clark-Hurth axles. The rock drill is an advanced COP 1838 model with 20kW power and double dampening for high drilling productivity and drill string protection.
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0% found this document useful (0 votes)
77 views63 pages

RBoomer M2C95

The document describes the Next Generation Rocket Boomer M2 C drill rig. It has an new electronic control system for higher efficiency and intelligent drill control. It also has improved working conditions, diagnostic systems, durability, and optional contour control for more accurate drilling. Key specifications of the carrier include a 115kW Deutz diesel engine, Clark transmission, and Clark-Hurth axles. The rock drill is an advanced COP 1838 model with 20kW power and double dampening for high drilling productivity and drill string protection.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Rocket Boomer M2 C

Next Generation
Next Generation Rocket Boomer M2 C

New electronic network control system with


logical man-machine communication for
higher efficiency
Latest technology in intelligent Rock Drill
Control with automatic collaring for
more efficient drilling and longer drill
string life
High quality cabin for ergonomic working
conditions and increased visibility when
drilling and tramming
Interactive diagnostic system for quicker
fault finding and correction
Next Generation Rocket Boomer M2 C
Instruction manuals and spare parts lists on CD-ROM
Improved linkage bearing life in boom joints
Programs, upgrades, default values and logging on PCMCIA-cards
Higher availability and longer MTBF due to more sturdy design
Shorter lead time form order to delivery (ex factory)
Optional new Contour Control System for more accurate drilling and blasting
results, with logging of drilling data
Rocket Boomer M2 C

2810

13610 with BMH 6816


Rocket Boomer M2 C
Coverage area

60206300

7700
8590
Drilling Results Rocket Boomer M2C

Boomer M2 C at Zinkgruvan in Sweden


COP 1432, BMH 6643 Bit dia. 43mm Rods R32-H32-R28

Stope cross section: 30m2


Total drilled meters to May 98: 133,666m
Availability: 93.6%
MTBF: 32.2 hrs
Average shank life: 3,816m
rod life: 3,397m
bit life: Approx. 300m
Percussion hours: 1141 hr
Modular System - Rocket Boomer M2 C
Booms - Rocket Boomer M2 C
BUT 32 E
- Tripod suspension with hydraulic-mechanic parallel holding
- 360 degree rotation
- 1250 mm boom extension and 1800 mm feed extension
- Direct, fast and accurate positioning between holes
- Separated pressure and return hoses for percussion
- Standard hose lengths with bulkhead at the rear boom end
- New improved linkage bearings in main boom joints
- New axial bearings in all boom joints
Options
- Easy addition of length sensors and resolvers for
- Contour Control System, gravimetric sensor and
resolvers for Angle Measurement
- Boom lubrication system for rear part of boom
Booms - Rocket Boomer M2 C
Booms - Rocket Boomer M2 C

Booms joint assembly


BMH 6000 - series
Rigid aluminium feed beam with easy replaceable stainless steel wear
strips
Polyurethane easy replaceable wear pieces on the cradle
Wire-rope hydraulic cylinder traction gives even feed force
Low parts consumption
Hose bracket positioned on the inside between feed and boom body
Improved protection-plate at the rear end of the feed
Long service life
Low parts consumption
BMH 6000 - series
Optional equipment

7:2 (980602)
BMH 6000 - series

BMHT 6000
COP 1838 - Advanced Drilling System
20 kW controlled impact power
Slim piston design
New hydraulic double dampening
system
Large pressurised and lubricated
mating surfaces and side bolts
Separate front bushing lubrication

High drilling speed, faster drilling of the round


Long drill steel life
Longer interval between overhauls
Straighter holes
Higher productivity
Lower drilling costs
Rock Drill COP 1838

Powerful impact mechanism - 20 kW of controlled power

Compared to COP 1238


Up to 80% higher net penetration rates
50 to 60% higher net drilling capacity
Rock Drill COP 1838

Long slender piston matched to the drill steel


The piston shape and diameter is very similar to the shank adapter
Favourable shape of the shock wave
Higher impact energy transmitted through the drill string without
overstressing it
High performance and low drill steel costs
Rock Drill COP 1838
Patented double dampener
Effectively absorbs
the reflected shock wave energy
Keeps the bit pressed against
the hole bottom with correct
pressure

Long service life of drill steel and rig components


Effective crushing of rock in the hole
Rock Drill and Drill String Safeguard System

Collaring Automatics
Ramping of pressures
Rotation Pressure Controlled Feeding RPCF
Feed Pressure Controlled Impact FPCI
Superb anti-jamming function
Double dampener
Water flow guard
Drill bit loosening automatics
Rock Drill lubrication failsafe kit (optional)
Rock Drill and Drill String Safeguard System

Collaring automatics and ramping of pressure

When the automatic collaring is complete the collaring


percussion pressure is ramped up to full pressure

For straighter holes and better drilling accuracy


Low bending stresses in the drill steel during collaring

Straighter holes

Lower drill steel costs


Rock Drill and Drill String Safeguard System

Collaring automatics
Collaring sequence with adjustable settings
two seconds for bracing
two seconds for ramping up of the pressures
smooth collaring
minimum hole deviation
straight holes
longer drill steel life
Rock Drill and Drill String Safeguard System

Advanced control functions RPCF & FPCI


for superb anti-jamming

Virtually eliminates jammed drill steel, even in fissured rock


Maintains tight threads during drilling and reduces pitting damages
- increasing drill steel life
Maximises the penetration rates for actual rock conditions
Rock Drill and Drill String Safeguard System
Anti-jamming automatics
Two step function which virtually eliminates the risk of
drill bit getting stuck in the hole

Straight holes
Low wear on drill steel
Virtually eliminates the risk of
stuck drill steel
High penetration rate
Rock Drill and Drill String Safeguard System

RPCF Rotation Pressure Controlled Feeding


Continuously monitors and adjusts the feed pressure according to
the rotation pressure
If the rotation pressure continues to increase beyond a pre-defined
upper limit, the rock drill is pulled back and starts a new collaring
in the hole
Rock Drill and Drill String Safeguard System
Anti - Jamming automatics

FPCI Feed Pressure Controlled Impact


The percussion pressure is only allowed to ramp up full
impact level when the feed pressure is above a certain
”contact” level and the drill bit is properly pressed
against the rock.
Reduces the impact pressure when the feed pressure goes
under a certain ”contact” level
Rock Drill and Drill String Safeguard System

Double Dampener

absorbs the reflected shock wave energy before it reaches the


rockdrill

continuously presses the drill bit against the hole bottom and
keeps the drill steel joints tightened
Carrier - Rocket Boomer M2 C

Very sturdy Atlas Copco designed


articulated drill rig carrier
Water cooled low emission Deutz
diesel engine
Clark transmission
Clark-Hurth axles with limited slip
on front axle and SAHR parking
and emergency brakes
Two separate brake circuits Clark-Hurth axles
Carrier - Rocket Boomer M2 C

Converter pressure applied brakes


Four wheel drive
Michelin tyres
Central carrier lubrication
Sliding jacks front, fixed rear
The sides of the hood are easily
opened for access to
components
Carrier - Rocket Boomer M2 C

Central carrier lubrication

Clark transmission
Emmision Levels - Deutz Diesel Engine
EMISSIONS ACCORDINGTO97/68/CE Step I
ENGINETYPE BF4M1013C
NOMINAL POWER(KW) 115,0
NOMINAL SPEED(RPM) 2300

10

9
EMISSIONS ACCORDING TO
97/68/CE Step I
8

ENGINE TYPE Deutz diesel


7
NOMINAL POWER (KW) 115,0
NOMINAL SPEED (RPM) 2300
6
g/kwh

4
97/68/CE Step I
3

97/68/CE Step II
2

1
Deutz diesel engine

0
Nox Nox
HC HC CO
CO Particulates
Particulates

97/68/CEStep I 97/68/CEStep II BF4M1013C


Carrier - Rocket Boomer M2 C
Facts about the Rocket Boomer M2 C carrier
Water cooled Deutz diesel engine BF4M1013C, 115 kW at 2300 rpm, 572
Nm at 1400 rpm
Clark 24000 transmission
Clark-Hurth 176 axles
Rear axle oscillation +/- 8 deg.
+/- 41 deg. articulation angle
Michelin X-Mine D2, 12.00-20 tyres
Hydrostatic power steering
8 x 70 W tramming lights
100 litre fuel tank
24 V electric system
2 x 125 Ah batteries
Tramming speed 1:8 > 6 km/hr
Cabin - Rocket Boomer M2 C

Operator friendly spacious


ergonomic working environment

Excellent visability when drilling or


tramming
Noise level below 80 dB(A)
FOPS approved and vibration
dampened
Work lights 2x1000W
Tramming lights 4x70W forward,
4x70W rear
Cabin - Rocket Boomer M2 C
One adjustable operators panel for optimum working position
(common for both booms)

Logical man-machine communication


Cabin - Rocket Boomer M2 C
Options
Air conditioning
Swingable suspended seat
Second operators control panel
Rear windshield wiper
Electrical heater, 1.2kW
Spotlights 2 x 100W
Illuminated stairs 2 x 70W
Extended cabin mounting height
+200 or +450 mm
Cabin Rocket Boomer M2 C
Total height: 2.8 m
Noise level during drilling: 80dB(A)
Vibration level during drilling acc. to ISO 2631 for 8 hrs
Front wiper cleaning 88%
Adjustable operators panel, both height and angle
Electrical outlet in cabin 10 AMP
Optional air condition:
- Cooling capacity 4.8kW
- Cooling media R134a
- Hydraulic motor drive 6 cc with oil supply from main
pumps when drilling and from separate pump on
diesel engine when tramming
- Compressor type : swasch-plate
- Stepless fan speed control
- Filtered inlet air
- Three air outlets at top of front window and three in
rear roof panel
Network Control System

Completely new electronic control


system with local network
communication between system
modules
Modular built system for both
hardware and software - easy to
upgrade
Man - machine communication with
full colour display and
ergonomically designed
mulifunction joystick
Network Control System

Programmes installed via PCMCIA card


Individual PCMCIA cards for operators
to store preferred settings
Logging of production data via
PCMCIA card
Default settings on all values
Built-in diagnostic system for trouble
shooting
Substancially reduced cabling
Network Control System
A modern communication Network
- Serial communication bus utilising a four wire connection
- Very tolerant to electrical interference
- High speed information network
- High communication reliability and stability
- International standards (ISO 11898)
- Hardware modules connected and controlled by the network bus
(CAN-bus)
- This is also the general trend for vehicle control systems
- Advantages of having other industries utilising the concept is:
guaranteed long term development of the systems
availability of components at reasonable costs
Network Control System

Modular built and distributed software system


- Software is central focus in the modern drill rig
- Software is modular built in programe blocks
- Easy to upgrade programs

Optional equipment, can be included at a late stage by adding both


hardware and software

Future functionality extension is possible


Network Control System

A modular designed and constructed hardware system

Few hardware components

Interchangeable hardware components

Easy to intergrate new modules and sensors

Easy to upgrade existing modules and sensors

Computer power is distributed to the intelligent main hardware


micro-processor modules that controls its own part of the drill rig
Network Control System
Hardware system modules:
OP Operators control panel with display

I/O In/out module for signals from sensors and to valves (max 28
sensors or solenoids)

APM Application module for control purposes (Industrial 586, 133


MHz processor)

MM Master module for Contour Control System (same HW as APM)

RM Resolver module (angle reading from resolvers)

PCMCIA Card storing program and logged data


(6 MB capacity)

Fuse box for power supply to modules Cables


Power supply module Resolvers
Gravimetric sensors Length sensors
Network Control System

Standard 2- Boom rig


PCMCIA Card

APM APM

I/O I/O

I/O I/O
Network Control System

Standard 2-Boom rig with


PCMCIA Card
service platform and Contour
Control

I/O
MM
APM APM I/O

I/O I/O

I/O I/O

RES RES

RES RES
Operator Panel In-Out Module

Application Module Fuse Box

Master Module
Network Control System

Drilling Feed direction Parameters Contour Control Contour Control Cut

Setup Setup
Direct access menu:
Access with direct keys Read tunnel Read tunnel

Access to drilling parameters Read laser Read laser

Store up to four drilling


parameters for different bits Read drillplan Read drillplan

Automatic selection when the bit is Select section nr Select section nr


selected
Automatic collaring with Navigate Navigate
adjustable parameters included
Contour Control System access Save log Save log

Read rig config Read rig config

Edit laser Edit laser


Network Control System

Administration Boom Drilling Fault finding RAS Service platform Contour Control

Sensors Sensors Modules Sensors Parameters

Sensors Positional sensors Levers Positional sensors Sensors

Calibration Other sensors Guard switches Other sensors Actuations

Laser Configuration
Actuations Actuations

Other
Drilling parameters Parameters

Actuations Parameters
Service Menu -
Pumps Control parameters 1 Access with a separate password
Parameters Control parameters 2
All parameters can be set
Control parameters 3
Trouble-shooting access via the built-in
diagnostics
Optional Contour Control System

Computer assisted drilling


Easy to use system for round planning, drilling and documentation
Assists the operator with an optimum drill plan
Each round is manually drilled to a pre-set pattern, position, direction and depth
Pre-planned rounds are stored on the PCMCIA card
Drilling results are logged on the PCMCIA card
System supports TUNNPLAN, TUNNLOG and TUNNLINE programs
Optional Contour Control System

More accurate tunnel profile is


obtained
Less overbreak than
conventional drilling
Drill patterns is optimised
Hydraulic System

Three hydraulic pumps for each


boom
Each driven by a 75 kW electric
motor
One 71 cc pressure compensated
axial piston pump for percussion
One 71 cc pressure compensated
axial piston pump for positioning,
rockdrill dampening, compressor
& water booster pump drive
One 48 cc gear pump for rockdrill
rotation
Hydraulic System

Pumps unloaded at start

Pressure settings from


operators panel

Proportional valves

Reduced rotation for cut hole


drilling
Hydraulic System

Hydraulic System
150 - 240 system pressure
20 mm absolute filtration
Water cooled stainless steel oil cooler
Indicators for low oil level and oil filter with shutdown
Oil temp. meter on hydraulic oil tank
Max. 250 I, min 200 I oil tank volume

Options
Biodegradable oil
Electric oil filling pump
1 kW heater for oil tank
Electrical System
Total installed power 158 kW
(normal requirement about
130 kW)
Cable reel inside the rear module
frame, well protected from
external damage
Star/Delta start
Earth fault indicator
Phase sequence indicator
Electronic overload protection for
each motor
Percussion hour meter
Electrical System
Volt and Amp. Meter

8 kVA transformer in the A-panel


2 x 1000 W working lights
Optional 15 kVA transformer
(not possible in combination
with hose reel)
Optional Dual Control
Optional outlets
Electrical System
Facts about the electrical system:

Total installed power 2x75 kW motors and 1x8 kVA


transformer in the A-panel

Normal power usage during is about 130 kW

Star/Delta start for all voltages, except for 1000 V with direct
start

One adjustable electronic overload protection for each motor


working on all voltages
Electrical System
Facts about the cable reel (common for all voltages):

4 slip rings + one pilot ring


Chain drive from a hydraulic driven self locking worm gear
incorporating a friction brake
Outer diameter: 1600 mm
Inner diameter: 900 mm
Width: 320 mm
Capacity at 80% filling rate with different cable diameters:
66 m with 63 mm cable
100 m with 55 mm cable
115 m with 50 mm cable
158 m with 45 mm cable
207 m with 33 mm cable

Optional Dual Control


Electrical System

Facts about the optional outlets -

Supply from the incoming power:

In: 380 V Out: 380 V, 3 phase, 32 Amp Europe


Out: 220 V, 1 phase, 10 Amp Europe
In: 415 V Out: 415 V, 3 phase, 8 kW Australia
In: 460 V Out: 460 V, 3 phase, 15 Amp USA
In: 575 V Out: 575 V, 3 phase, 15 Amp Canada
In: 1000V Out: 1000 V, 3 phase, 20 kW Australia
Electrical System

Supply from the transformer in the A-panel:

In: 415 V Out: 240 V, 1 phase, 2,4 kW Australia


In: 460 V Out: 110 V, 1 phase, 15 Amp, GFI USA
In: 575 V Out: 110 V, 1 phase, 15 Amp, GFI Canada
In: 660 V Out: 220 V, 1 phase, 10 Amp Norway
In: 1000 V Out: 240 V, 1 phase, 2,4 kW Australia
Compressor

Atlas Copco GA 5 Screw


Compressor with integrated oil
separator

Max 20 l/s at 7 bar and


5400 rpm

Hydraulic gear motor drive


(8 cc) with manual adjustable
rpm to required normal air
consumption

Air pressure gauge


Compressor

Automatically boosted rpm


(activated by the control
system) when hole blowing or
charging
Options:
Optional hole blowing kit
80 l air receiver recommended
when hole blowing or
charging
Extra compressor GA 5 for
charging
Water Booster Pump
Grundfos CR 16-80 water booster
pump
Max 300 l/s at 15 bar boost
pressure and 3500 rpm
Hydraulic gear motor drive (8cc)
with manual adjustable rpm to
required normal water
consumption
2 bar minimum inlet water
pressure
Water flow guard
Water pressure gauge
Water Hose
Optional hose reel (not possible in
combination with extra compressor
or extra transformer):
Outer diameter:
1100 mm
Inner diameter:
516 mm
Width: 350 mm
Attachment for 1 ½” or
2” water hose
Capacity at 80% filling rate:
70 m with 1 ½” hose
45 m with 2” hose
Optional Dual Control for hose reel
Easy To Service

Easy accessibility and serviceability


One service side on the rig
Interactive diagnostic system
Shorter time to localise faults
Shorter average repair time
Higher MTBF
Common spare parts M2 C / L2 C
DIM (Digital Instruction Manuals) on CD-
ROM
EPB (Electronic Parts Book) on
CD-ROM
Electronic Parts Book
Easy to access the right
information

No writing required - just click on


the correct part

Ordering list can be printed

Documentation easy to distribute


and update

Prepared for future “electronic


shopping”
Digital Instruction Manual

Easier to access the correct


information

Documentation easy to distribute


and keep updated

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