Types of Polymerization
Types of Polymerization
[ -monomer- ]n
A polymer is anything that is hard to get
out of a Schlenk tube
A polymer is anything that gives broad
NMR spectra
Plastics, rubbers, superabsorbent materials,
starch, cellulose, peptides, DNA
Atactic polypentene - 1H NMR
Atactic polypentene - 13C NMR
Polymers and oligomers
Typical "polymer properties"
appear at 1000 monomer units
or
Physical properties
are important
Crystallinity
Transparency
Strength
Stiffness
Viscosity
Tg
"Melt flow"
Paintability
Solid polymers
Amorphous
or
Partially crystalline:
small crystallites, with amorphous regions
between them.
No sharp melting point, but a
melting range of up to 10°C.
Also often a "glass transition temperature"
(Tg) between a brittle glass-like state and a
rubber-like state.
Chemistry
determines properties
Monomer
solubility, interaction between chains,
surface reactivity
Chain regularity
crystallinity
Crosslinking
rubber-like properties
Molecular weight and distribution
viscosity, melt flow
Chemical reactions
in polymer synthesis
Polymerization
chain structure
Stereoselectivity
chain regularity
Chemoselectivity
branching
Initiation, termination, chain transfer
mol wt and distribution
Chemical modification of polymers after their
formation
Molecular weight
distribution
Mi = mol wt of polymer i
Ni = number of molecules of this polymer
N M i i
Mn
Number-average:
i
N i
i
N M i i
2
Weight-average: Mw i
N M
i
i i
Mw
Polydispersity: Q
Mn
Nylon-66
HOOC + H2N
COOH NH2
- H2O
O H O
N
N N
H O H
Polyester
MeOOC COOMe + HO OH
- MeOH
O
O O
O
O O
Types of polymerization
Ring-opening polymerization
Polyethyleenoxide / Polyethyleenglycol
O O O O O
Polycyclopentene
Nylon-6
O
H O H
NH
N N
N
O H O
Types of polymerization
Addition polymerization
Polyolefins
(polyethene, polypropene, polystyrene, PVC)
R
R R R R R
Poly-dienes
(butadiene, isoprene, chloroprene)
R R R
R
R R
R R R R
Why would
a polymer form?
Synthetic polymers
energy-rich monomers
exothermic reaction
polycondensation:
release of small molecule
entropy gain
ring-opening polymerization:
release of ring strain
addition polymerization
convert to bond
(Question: why don't we use polyacetone or
polyacetonitrile?)
Why would
a polymer form?
Natural polymers
Energy supplied (e.g. via ATP) for each
added monomer
Polymers constructed in a stepwise
manner with precise control over
individual steps
Peptides
use a "code" to guide step-by-step
synthesis
Fatty acid synthesis from C2 precursors
stop at exactly the right chain length
(c.f. oligomers: mixtures of
different chain lengths)
Synthetic polymers
Exothermic reaction, raring to go -
just add the right catalyst
Anionic polymerization
B- O B O-
RLi + R Li
Insertion polymerization
Cl Cl
Cl R Cl
Ti Ti
Cl Cl
Cl Cl R
R
R
Me2Si Zr Me2Si Zr
Cationic polymerization
R+ + R
R+ + R
Radical polymerization
R + R
M M M
+
Metal-centered olefin
polymerization
Basic mechanism:
C C
M C
M + C M C C C
C C
2+2 addition is normally "forbidden".
"Allowed" here because of asymmetry in M-C
bond:
Empty acceptor orbitals at M
Polarity M+-C- bond
d-orbitals at M easier to form small CMC
angles
Insertion also happens at main-group metals;
First non-transition-metal catalyst (Al) reported
recently
(Jordan, JACS 119(1997)8125)
*
M
Requirements for an
active catalyst
M-C or M-H bond (can be formed in situ)
Empty site or labile ligand (anion)
Highly electrophilic metal center
No easily accessible side reactions
For stereoregular polymerization:
fairly rigid metal environment
Insertion is a
2-site mechanism
M
2
C
1
Original Cossee mechanism
C
M M M
C C
"backskip"
Modified mechanism
M M
C C
C C
M M
The carbene mechanism (Green)
H H
M C M C
H
H
M C
M C
H H
C
C
M M M H
C
R R
M M R
M R'
H H H
R' R'
M M R'
M
H H H
M R + Al R'
M R' + Al R
-Me elimination
R R
M M R
M
Me Me Me
Termination
mechanisms
•Allyl formation
M R + M + RH
M M H +
Dimerization C4H8
fast
C2H4
M H + C2H4 M Et M Bu
fast but slower
non-productive
Insertion rates:
ethene > -olefin >> internal olefins
Slow chain transfer
M-H (relatively) unstable
Polymers up to 106-107 D possible
(but often not desirable)
If:
there is only a single "site"
kCT is independent of chain length
kinit is not too small
tpol >> tchain
then
Q = Mw/Mn 2
Any deviation from the first 3 conditions
increases Q.
Determination of Mn by NMR
(for up to 1000 units)
detectable vinyl and vinylidene end groups
Main MWD analysis method: GPC
No chain transfer
"living" polymerization
If:
there is only a single "site"
kCT "zero" (on time scale of experiment)
kinit is large relative to kprop
then
Q = Mw/Mn 1
Any deviation increases Q.
Living polymerization can occur if the M-H
bond is very weak.
Block copolymers
BrCH2CH2Br
S B S
Controlling the
molecular weight
Very high MW is not always desirable
add an MW "control agent"
H2
M R + H2 M H + RH
M R M M H +
R R
MW control agents increase kct and lower the
MW, but do not affect Mw/Mn
MW distributions
Schulz-Flory distribution
(polymerization with chain transfer)
characterized by
= kprop/(kprop+kct)
mole fraction of n-mer = n(1‑)
Poisson distribution
(living polymerization)
characterized by
= ratio monomer:"catalyst"
mole fraction of n-mer = ne-/n!
Schulz- Flory distribution
max of MWD mol frac at max wt frac at max Mn/M Mw/M Mw/Mn
0.70 0.80 0.22523 0.14573 4.33 4.13 0.95
0.90 7.49 0.04542 0.03919 11.00 17.18 1.56
0.95 17.50 0.02038 0.01892 21.00 37.10 1.77
0.99 97.50 0.00375 0.00370 101.00 197.02 1.95
Poisson distribution
max of MWD mol frac at max wt frac at max Mn/M Mw/M Mw/Mn
1.00 1.00 0.36788 0.36788 3.00 3.33 1.11
3.00 3.00 0.22404 0.22404 5.00 5.60 1.12
5.00 5.00 0.17547 0.17547 7.00 7.71 1.10
10.00 10.00 0.12511 0.12511 12.00 12.83 1.07
30.00 30.00 0.07263 0.07263 32.00 32.94 1.03
100.0 100.00 0.03986 0.03986 102.00 102.98 1.01
0
Typical polymerization
conditions
(Pre)catalyst on a support
Active species generated in situ (e.g., by
addition of "cocatalyst")
Al alkyls or similar added as "scavengers"
Very pure monomer used
70 - 150°C
Gas phase (ethene, ethene/propene)
Liquid olefin (propene, higher olefins)
Classical Ethene
Polymerization Catalysts
Ziegler catalysts
MCln + Et2AlCl "ClxMEt"
Role of Al alkyl
alkylation
reduction of M (via M-C or M-H bond
homolysis?)
scavenger
weakly coordination anion?
P P
M Cl M + alCl
al
High-surface TiCl3
formed in situ from TiCl4 and Al alkyl
TiCl3 on support (e.g. MgCl2), prepared in
a complicated process starting e.g. from
TiCl4 and Mg(OAr)2.
Nature of active site not very clear.
Chain transfer is slow high MW
H2 or temperature used to control MW.
Distribution of different sites on surface
broad MWD (Q = 5-30)
Catalyst productivity > 106 g/g Ti/hr
catalyst residue removal not needed.
Types of polyethylene
different application areas
High-density (HDPE)
produced by Z-N or metallocene catalysis
Low-density (LDPE)
produced by high-temperature radical
polymerization
Linear low-density (LLDPE)
produced by Z-N or metallocene catalysis
with some -olefin comonomer
Long-chain-branched
produced by Brookhart-type catalysts or by
metallocene catalysis with long-chain -
olefin comonomer
Other classical PE
catalysts (1)
VCl4/EtAlCl2 and related systems
"Possibly the most active ethene
polymerization catalysts" (Shell, 1972).
But: V catalyzes PE autoxidation and most
be removed
Homogeneous? VIII?
Halogenated compounds added to improve
catalyst stability (reoxidation of VII to
VIII?)
Fairly narrow MWD (Q = 2-4)
VIII is paramagnetic
this is a difficult system to study!
Other classical PE
catalysts (2)
CrO3 or Cp2Cr on silica (Phillips)
Cr oxides need to be "activated" with a
reductant (H2, ethylene)
Metallocenes are currently replacing Z-N
catalysts for commercial production of
specific types of PE.
Generalization
M-H vs M-C
easier to form "naked" ions
accessibility of different oxidation states
cost
Polypropene
isotactic
(Most common PP)
syndiotactic
(Not a commercial
product yet)
hemi-isotactic
Laboratory
curiosities
block-isotactic
PP is not chiral!!!
Commercial PP
production
Ziegler-Natta technology
Stereo-errors
Regio-errors
"1,3-insertion"
Mechanism of
1,3-insertion
H
Ti P Ti Ti +
P
P
Ti
Ti
H +
P P
Reduction of MW
Increase in activity
Increase in iso-specificity
Explanation:
"Dormant sites", formed by an insertion
error, have lower propagation rate but still
react rapidly with H2.
m m m r r m
chain-end control:
m m m r m m
Always observe a distribution of different
linkages.
Statistics can be used to analyze the results in
terms of site control, chain-end control,
mixed control, or mixture of different sites
with different specificities.
The Doi system for
propene polymerization
V(acac)3 + EtAlCl2
Mainly syndiotactic
Living (Q = 1.0‑1.2) at low temperature
(up to ‑40 °C)
Activity in the order of kg/g V/hr
Homogeneous
Large ligand effects:
O
V ca 6% of V active
O
3
O
V ca 95% of V active
O
3
Doi system
Possible explanation:
active site relatively open:
O P
V X
O
P P
P
Me Me
Me
H
V V
H Me
Me Me V
r linkage
Metallocenes
the wave of the future?
M R X
P
M vs M
P
Zr Me 2S i Zr isospecific
Zr syndiospecific
Zr Zr
block-isotactic
Zr
H
H
Zr
Zr
vinylene end-groups
Zr
H
H
Zr
Zr
Zr
Back-skip
Inversion at the metal
M R M R
SiMe 3
O
N
Me 2S i X Zr
R
Ti Zr R
R O
N Me 2S i
R N
R
SiMe 3
"LovaCat"
Horton Schaverien
S iMe 3
Me 3S i N
N P + Ni(COD)2
Co
Me 3S i N
(Me O)3P R
S iMe 3
Brookhart
Fink
Exercise: Look up the Fink reference
(Angew Chem IE 24(1985)1001)
and explain his results.
The SHOP process (1)
Basic reaction:
" "
O P
Ni
Main byproducts:
Depending on market,
desired products are:
Hexene and Octene,
as comonomers for polyethene and
polypropene
C10-C18 olefins
for detergents
(hydroformylation or sulphonation)
Butene is "waste"
Schulz-Flory distribution is broad
relatively large amount of undesired
products
The SHOP process (3)
"Ni" separation
C6, C8 useful
C10-C18 products
isomerization C4
Na/K/Al2O 3 C20 and up
metathesis
"Co/Mo"
H H
M
M
H H
M H M
M M M H +
M H
H R' R R'
R
M
M + +
R R' H
M H
M +X M H M +
R
H
R
Ar
1,2-insn
M
M
P
P
2,1-insn
M M
P P
P P
N R
M
N
O
Me O COOMe
O OMe
OMe P
O
chain running
OMe
O
M
+ +
M (n) H M (n-2) H
Hard ligands destabilize hydride
higher MW.
Comparison of ETM and
LTM catalysts
H
H
M M
M M
H
can be a significant
barrier for ETM
barrier significant H
systems (Ziegler)
for LTM systems M
but much lower for
ETM systems.
faster for
-agostic assistance
LTM systems
mainly for ETM systems. H
M
BuLi or
TiI3 / AlR3
VCl3 /
(iBu)3Al
BuLi /
chelating ether
CF3COO CF3COO
CF3COO
Ni Ni
Ni
L L
L
trans
Diene polymerization -
general C1
attack
always C3
terminal attack
attack P
on diene
C1
attack
syn trans-1,4 P
P
C1
attack
P
P anti cis-1,4
P
P
C3
attack
1,2
P anti syn
P
RLi catalyzed diene
polymerization
Without added ligand: P
cis/trans
P
Li
Li
Li
Li 1,4
P
P
insertion within
coordination sphere
butadiene: 35% cis, 54% trans, 11% 1,2
isoprene: > 90% cis
With added chelating ligand:
attack on
mainly 1,2 P
"free" diene
Li
L L
Lanthanide-catalyzed
diene polymerization
With Ln(allyl)3 or LiLn(allyl)4:
P
P
LnX2 LnX2
P LnX2
syn
trans-1,4 polymer
LnX
LnX LnX
anti
P cis-1,4 polymer
Ni-catalyzed diene
polymerization
Mainly 1,4. More cis with hard counterions,
bulky added ligands, or "ligand-free”
trans polymer
Ni Ni Ni
P P P
syn less reactive
Ni
Ni Ni
anti
P not reactive
P P
cis polymer
Rate of syn-anti equilibrium depends on
ligands at Ni
Co-catalyzed diene
polymerization
Co(allyl)2I: nearly pure cis-1,4, via
4-coordination
Co(methylheptadienyl)(butadiene):
syndiotactic 1,2
Me L
L Co
Co P
P
P
-L
L Co
Co
+ C4H6
cationic
acid
radical (e.g. air)
anionic
metal
Product is usually atactic. Clear, somewhat
brittle, soluble in several organic solvents.
Used for glue, food packaging, EPS.
Syndiotactic polystyrene has a higher melting
point.
Can only be prepared via metal-catalyzed
polymerization.
Best catalyst:
Ti(III) + Al a lkyls
RO OR
Ti
P
Ti P
Syntheses of
(well-defined)
polymerization catalysts
Ligand synthesis
The carbon skeleton is the most difficult part.
Metal complexes
Metal alkyls
Metal alkyl cations
Alternative routes
Ligands for
metallocenes
Substituted cyclopentadienyls
SiMe3
CpNa + Me3SiCl
O R OH R
RLi H+
NR2
R2NLi
-
CpNa
Metallocenes
"Cp2"Li2 + ZrCl4(THF)2 "Cp2"ZrCl2
Frequently fails:
Reduction, attack on THF, ...
Low yields, complicated mixtures
"Cp2"(SiMe3)2 + TiCl4 "Cp2"TiCl2 + Me3SiCl
Also Sn
"Cp2"H2 + Zr(NMe2)4 "Cp2"Zr(NMe2)2
HCl
"Cp2"ZrCl2
(Ligand)ZrCl2 often binds ethers and/or metal
halides. Complexes often poorly soluble and
difficult to purify.
Synthesis of pure (CpA)(CpB)ZrCl2 is difficult.
Cp exchange is catalyzed by e.g. Mg halides.
For more acidic ligands also:
OH O O O
+ Zr(benzyl)4 Zr(benzyl)2 + Zr
OH O O O
Alkylation
In situ with MAO
Alkylating agents
RLi
Non-selective (ligand displacement)
Reduction
Incompatible with many solvents
Usually ineffective with lanthanides (need RNa
or RK)
Convenient if commercially available
RMgX, R2Mg
Easily prepared
Little affinity for N-donor ligands
Use R2Mg for reactions in less polar
solvents
R2Zn
Very mild
Can be prepared in situ from RMgX and ZnCl2
Generation of cations
Alkyl abstraction
MR2 + "MAO" MR+ "(R-MAO)-
MR2 + BAr3 MR+ RBAr3-
MR2 + Ph3C+BAr4- MR+ BAr4- + Ph3CR
Protonation
MR2 + PhNMe2H+BAr4- MR+ BAr4- + PhNMe2 +RH
Oxidation
+ - + - .
(0)
MR2 + Ag Carb MR Carb + Ag +R
.
MR2 + Fc+BAr4- MR+ BAr4- + Fc +R
. + - .
MR2 + B11CMe12 MR (B11CMe12) +R
-Diimine complexes
ArNH2
-H2O
O O ArN NAr
NiBr2(DME) (TMEDA)NiMe2
ArN NAr
ArN NAr
Ni
Ni
Br Br
Me Me
Alternative routes
P X P H
Ni NaBH4 Ni
O S O S
"Oxidative" protonation
P H+ P
Ni Ni
P P
H+
L4Ni L4NiH+
Problems in generation
of "active species"
Usually insoluble in apolar solvents
(alkanes, arenes)
Often separate oily phase with arenes
(-stacking?)
Complexation or reaction with polar
solvents
ZrMe+ + CH2Cl2 + C6H6
ZrCl+ + CH4 + C6H5CH2Cl + (C6H5)2CH2