Celltac  (MEK-6500 series)

Technical seminar

Disassembly &
Assembly

1
 Instrument Disassembly

(1) Before Disassembling

(2) Removing Covers
(3) Removing Units

2
 (1) Before Disassembling
WARNING
・ Before maintenance procedure,perform
“Strong Cleaning”
with CLEANAC3 detergent.

wait for approximately 1 minutes



after turning off the main power switch

Wear rubber gloves



3
(1) Before Disassembling
～ STRONG CLEAN ～ ～ DRAIN ALL ～

This procedure is the same as the user maintenance.

4
 Before Disassembling

1. Metal Screw with A Toothed Washer

2. Bind Screw with A Plain Washer

3. Others in Silver Color

4. Others in Black Color

5
1. Metal Screw with a Toothed Washer

Intended use: Fixing

the outer panels

* Internal Tooth Type,

for preventing scratch on user’s hands
or any surrounding objects

[ MEK-6500 ]
External type Internal & external type

6
2. Bind Screw with A Plain Washer

Intended use: Fixing plastic

parts or oval holes

Spring washer

* Plain washer, for

preventing the Spring Washer from caved
in plastic parts, or from falling in the oval
[ MEK-6500 ] hall

7
3. Various screws in silver color

Intended use: Fixing

the Printed Board or other
various parts

[ MEK-6500 ]

8
4. Various Screws in Black Color

Intended use:
Fixing each unit

* Black color, to
distinguish the screws for fixing
units, and to avoid removing the
wrong screws in unit replacement
[ MEK-6500 ]

9
MEK-6500 series disassembling
Removing the right side cover
Three screws are removed. The
light cover is pulled forward and
detached it.

10
(3) Open PV-650V

Before removing PV-645V, please

confirm this sampling nozzle is stored.

11
(3) Open PV-650V

Rotate this shaft coupling to

pull up sampling nozzle
until it passes this nozzle
guide.

12
 (3) Open PV-650V

Remove two screws

on the other side of the side panel.
Pull the front panel forward,
and rotate left.
Hang the front panel on
the hook (two places)
and fix it.

13
MEK-6500 series disassembling
Removing the top cover
Remove Four screws.
Pull the front cover to the
side in the back, and
detaches it.

[NOTE] After all the screws that stop a

top cover are removed, the front panel
comes off, too.

14
(2) Removing cover
of the rear

ＮＯ！

This 2 screws only need to

be loosened and not
removed!
15
 MEK-6500 Serise Units
MD-640V
JQ-641V/JQ-642V
JQ-645V

PV-650VK

MS-640V/MS-650V

MS-645V/MR-650V

MP-640V
WA-645VK(Option)
MC-640V
16
Composition table of MEK-6500J/K

17
Composition table of MEK-6510J/K

18
 (3) Removing Units
•　 PV-650V 　　 Front panel unit
•　 MC-640V 　　 Measuring unit
•　 MS-640V/MS-650V 　　 Sampler unit
•　 MS-645V/MR-650V 　　 Cap pierce unit
•　 MD-640V 　　 Combination syringe pump unit
•　 JQ-645V 　　 Inlet/ Outlet port
*All units are connected by “black” screws.

19
(3) Removing units
of PV-650V

PV-650V

WA-645VK(Option)
20
(3) Removing units
of PV-650V
Disconnect the cable which is
connected to POWER BD

Disconnect three cables from

AMP CONTROL BD.

Remove two screws which are connected to the earth cable of the
front panel to chassis. 21
(3) Removing units of JQ-645V

JQ-645V

22
(3) Removing units of JQ-645V

23
(3) Removing units of JQ-645V

24
(3) Removing units of MC-640V

MC-640V
25
(3) Removing units of MC-640V

26
(3) Removing units of MC-640V

27
(3) Removing units of MC-640V

28
(3) Removing units of MD-640V
MD-640V

29
(3) Removing units of MD-640V

Unhook two hooks of the water

absorbance sponge sheet.
Move upward and detach the sheet.

30
(3) Removing units of MD-640V

31
(3) Removing units of MD-640V

32
(3) Removing units of MS-640V/MS-650V

MS-640V/MS-650V

33
(3) Removing units of MS-640V/MS-650V

Remove this
two screws.
34
(3) Removing units of MS-640V/MS-650V

35
(3) Removing units of MS-640V/MS-650V

Four hooks

36
(3) Reattaching units of MS-640V

Notice ：　 These hooks have a small

space, so approach MS-640V on
the observers' left.

37
(3) Reattaching units of MS-640V

good

Notice: Check if
the tube is fixed
bad or not.

38
 (3) Reattaching units of MS-640V
(Adjusting the position of Sampler Unit and Rinse Unit)

• OPEN Rinse

After MS-640V,MS-646V
and MR-640V are
disassembled and
assembled, they needed
adjusting. MS-640V/650V
Actual confirmation of
position is ・・・
MS-645V

MR-650V

39
(3) Reattaching units of MS-640V
(Adjusting the position of Sampler Unit and Rinse Unit)

Select “UNIT MAINTE”.

Select “MS-640V”.

If this case is OPEN

Rinse, select
“INITIALIZE”.

If this case is Cap

Rinse, select
“PIERCE 　 POS”.

40
 (3) Reattaching units of MS-640V
(Adjusting the position of Sampler Unit and Rinse Unit)

• OPEN Rinse

Confirm position of
Sample tube and
Rinse unit by hand.

41
 (3) Reattaching units of MS-640V
(Adjusting the position of Sampler Unit and Rinse Unit)

Confirm position by using

OPEN Rinse or CAP rinse.
f or th
a nd unit.
k r
Bac mple OPEN RINSE CAP RINSE
a
is S

Using a little backlash of MS-

640V, adjust matching the
position of sample tube and
part of curved surface beneath
Th
e the inside of the middle of
Ca righ
pP ta parts. with screws of MS-
i er n d 640V.
ce l ef
un t
it
42
(3) Removing units of MS-645V/MR-650V

MS-645V/MR-650V
43
(3) Removing units of MS-645V/MR-650V

Remove these
two connectors.

44
 (3) Removing units of MS-645V/MR-650V

Remove the tubes and four screws connected

with the rinse chassis.
Pull the unit out forward and detach.

After the installation, it is necessary to

adjust the position of MS-645V as well
as MS-640V.
45
(3) Removing units of MP-640V

MP-640V

46
(3) Removing units of MP-640V

47
 (3) Removing units of MP-640V

Remove 1 screw and

detach the cover.

Remove 2 joints

Remove 1 cable

48
(3) Removing units of MP-640V

Disconnect a cable from photo-

sensor.
Remove 1 screw and pull-out
the photo-sensor.

Remove 3 screws, pull out the MP-640V toward you.

49
(3) Removing units of UT-7268/72681

There are 7
screws.

50
(3) Removing units of UT-7268/72681

• UT-7268 maintains setting values and the

calibration factors. Please do the following
processes after it exchanges it.
– Install software in the latest one.
– set the date/time.
– set settings again.
– Check the background.
– Calibrate the instrument.

51
(3) Removing units of UT-7193

There are 2 screws

and 3 hooks

52
MEK-6500 series Assembling & disassembling
Removing MESURING BD

MC Cover

Remove four screws in the front and 1 in the back.

53
MEK-6500 series Assembling & disassembling
Removing MESURING BD

Interval Volt

Remove three screws and one interval volt that banded MEASURING BD
54
MEK-6500 series Assembling & disassembling
Removing MESURING BD
• When UT-7198 is exchanged, it is necessary to input the
manometer volume coefficient. Input the value on
[Inptut Unit Cal] screen.
• When MC-640V is exchanged, it is not necessary
because it is input at the factory.

If the manometer volume coefficient is not input, the measurement result is all
0 or it becomes blank except HGB. Even the measurement is normally
completed, and the histogram is obtained. 55
(3) Removing units of UT-7200

56
(3) Removing units of UT-7200
• When UT-7200 is exchanged, it is necessary to input the dilution
correction coefficient. Input the value on [Inptut Unit Cal]
screen.
• When MD-640V is exchanged, it is not necessary because it is
input at the factory.

If the correction coefficient is not input, the measurement result is all

0 or it becomes blank. Even the measurement is normally completed,
and the histogram is obtained.
57
(3) Removing units of UT-7199

58
(3) Removing units of UT-7199
• After exchanging UT-7199, adjust the
voltage of the liquid sensor from the service
screen.

59
(5) 　 Assembly

•　 MS-645V 　 /MR-650V 　
•　 MD-640V 　　
•　 JQ-645V 　　
•　 UT-7268 　　
• UT-7193

60
(5) 　 Assembly

•　 MS-640V 　　
•　 MC-640V 　　
•　 PV-650V 　　
•　 Covers

61
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