FUNDAMENTALS OF ENGINEERING MATERIALS
AND MANUFACTURING
DR. SINA DEZFULI
• Main source: Class hour
• Other sources: Books, Journals, University Open Courses, YouTube, etc.
• Main book: Manufacturing Engineering and Technology by Steven R. Schmid
• There will be quizzes
• Exam: info/formula sheet (if necessary)
Main book
Course Agenda
• Building blocks and phases of matter
• Microstructure of materials (metals and ceramics)
• Mechanical properties of materials
• Phases diagrams of metals and alloys
• Microstructure and general properties of steel and cast Iron
• Shape memory alloys
MATERIALS FROM SCRATCH
MECHANICAL ENGINEERING
MATERIALS SCIENCE AND MANUFACTURING
ELECTRONICS MEDICINE AEROSPACE
ARTS AUTOMOTIVE
MATERIALS IN THE UNIVERSE
73% DARK ENERGY
24% DARK MATTER
MATTER AND ENERGY
3% EVERYTHING ELSE
HOW MATERIAS APPEARED
Au
Li
Ag
Mg
Fe Al
EXPLODING SUN
Ca
Ti
BUILDING BLOCKS OF MATERIALS
PRIMARY CLASSSES OF MATERIALS
CERAMICS
METALS
POLYMERS
PHASES OF MATERIALS
METALS
GENERAL PROPERTIES
• SHINY
• DEFORMABLE
• CONDUCTIVE
• REACT WITH CHEMICALS
CERAMICS
GENERAL PROPERTIES
• OPAQUE
• BRITTLE
• ISOLATOR
• RESISTANT TO CHEMICALS
CERAMICS
BONDING STRENGHT
COVALENT> IONIC > METALLIC
SECONDARY CLASSSES OF MATERIALS
ALLOYS (SOLID SOLUTIONS) COMPOSITES
COMPOUNDS BLEND –
INDIVIDUALLY
DISTINGUISHABLE
CRYSTALLINITY IN SOLID MATERIALS
Cubic Unit Cells
Dislocations
Dislocations
Dislocations
Deformation and Dislocations
ELASTIC DEFORMATION PLASTIC DEFORMATION
SLIP
Deformation and Dislocations
ELASTIC DEFORMATION PLASTIC DEFORMATION
SLIP TWINNING
MECHANICAL PROPERTY OF MATERIALS
HARDNESS
STRENGTH
TOUGHNESS
STIFFNESS
DUCTILITY
HARDNESS
HARDNESS
Vickers Rockwell Brinell
Basic mechanical properties of materials
Strength, ductility, stiffness and toughness
σ =Eε
Force over cross section area (stress)
σ=
Additional notes
Strain rate
Fatigue test
Bending test