Secondary & Tertiary Wastewater Treatment
Secondary & Tertiary Wastewater Treatment
SECONDARY/BIOLOGICAL
AND TERTIARY WASTEWATER TREATMENT
1- INTRODUCTION TO WASTEWATER TREATMENT
1.1 General about Wastewater Treatment
1.2 Objectives of Wastewater Treatment
2- CHARACTERISTICS OF WASTEWATER
2.1 Waste water sources and quantity
2.2. Physical, Chemical and Bacteriological Characteristic of Wastewater
2.3 Measurement of Concentration of Contaminants in Wastewater
2.4 Mathematical Model for the BOD Curve
2.5 Wastewater Treatment Standards
2.6 Flow Sheets for Wastewater Treatment Systems
3- PRELIMINARY AND PRIMARY WASTEWATER TREATMENT METHODS
3.1 Preliminary Treatment
3.1.1 Screening
3.1.2. Comminutor /shredder
3.1.3 Grit Removal Basins
3.2 Primary Wastewater Treatment
3.2.1 Sedimentation - Theory
3.2.2 Sedimentation Aided with Coagulation (Type II- flocculent Settling) - Practice
4- SECONDARY/BIOLOGICAL AND TERTIARY WASTEWATER TREATMENT
4.1. Principles of Biological Treatment/WW Microbiology
4.1.1. General
4.1.2. Characteristics of Microorganisms
4.2. Biological Wastewater Treatment
4.3 Types of Biological Process for Wastewater Treatment
4.3.1 Activated Sludge Process
4.3.2 Trickling Filters
4.3.3 Rotating Biological Contactors
4.3.4 Waste Stabilization Pond
4.3.5 Constructed Wetlands
5- EFFLUENT DISPOSAL & NATURAL PURIFICATION
5.1. Dilution in Rivers and Oxygen Sag Curve
5.2. Wastewater in Sea Water
5.3 Land & subsurface Disposal
6- SLUDGE TREATMENT AND BIOSOLIDS MANAGEMENT
6.1 Sludge and Its Moisture Content
6.2 Sludge Processing and Disposal Methods
6.3 Dewatering Digested Sludge
1 INTRODUCTION
4.1.1 WASTEWATER
The addition of these substances alter the nature (physical and chemical
characteristics) of the water in such a manner that it negatively affects its
continuous legitimate use.
.2 WHY TREAT WASTEWATER
The substances in wastewater have harmful effects on the environment and human health. The
major constituents of wastewater include
A. PATHOGENIC ORGANISMS
Biochemical Oxygen Demand (BOD) test is the most commonly used test in wastewater for the assessment of the strength of
organic pollutants. It is a measure of the oxygen required by micro-organisms in order to break down organic matter.
In order for waste material to become oxidised the bacteria require a constant supply of oxygen in order to sustain aerobic
degradation.
• Oxidation:
COHNS + O2 + Bacteria CO2 + H2O + energy + other end products
• Synthesis:
COHNS + O2 + bacteria + energy C5H7NO2 (New cell tissue)
• Endogenous Respiration:
Nitrogen
Phosphorus
1. Protecting Public Health: One of the main goals of wastewater treatment is to protect
public health by removing harmful pollutants and pathogens from the wastewater. This
ensures that the treated water, when released into the environment, does not pose a risk
to human health or to the health of aquatic life.
3. Minimizing Odor and Aesthetics: Wastewater treatment aims to minimize odors and
improve the aesthetics of the treated water and surrounding areas. This may involve
the removal of odor-causing compounds, sludge management practices, or the
implementation of landscaping and recreational facilities around treatment plants to
mitigate visual impacts.
1.4 PARADIGM SHIFT
4.1.4 PARADAIGM SHIFT- WATER RESOURCES
RECOVERY FACILITIES [WRRF]
Traditionally wastewater is viewed as a waste to be disposed of.
However, there is a recognition that wastewater is a valuable
resource that can be recovered and reused. Here are some key
aspects of this paradigm shift:
1. Water Reuse: A WRRF emphasizes the treatment of wastewater
to a high standard suitable for reuse. This shift moves away from
the conventional view of wastewater as a pollutant to be
discharged and instead recognizes its potential as a reliable water
source for various non-potable applications, such as irrigation,
industrial processes, and groundwater recharge. This
approach reduces the strain on freshwater resources and
enhances overall water sustainability.
2. Resource Recovery: A WRRF aims to recover valuable resources
from wastewater. This includes not only traditional aspects like
energy recovery through anaerobic digestion and biogas
Water Scarce: < 500 m3/c/yr
generation but also the recovery of nutrients such as nitrogen Water Stressed: 500 m3/c/yr to 1000 m3/c/yr
and phosphorus. These nutrients can be transformed into usable
products like fertilizers, reducing the reliance on chemical
fertilizers derived from non-renewable sources.
PARADAIGM SHIFT
3. Integrated Water Management: A WRRF takes into account
the entire water cycle and promotes integrated water
management. This includes considering not just wastewater
treatment but also stormwater management, water supply, and
conservation. By adopting a holistic approach, WRRFs can
optimize the use of available water resources and achieve
greater overall water efficiency.
water body and the discharge limits applied in each country. Chemical Oxygen Demand 250 - 750
Suspended Solids 100 – 350
Total Nitrogen 20 - 85
Total Phosphate 6 - 20
WASTEWATER COMPOSITION
Sample wastewater influent to Kotebe Ponds and Kaliti WwTP has
demonstrated that the composition of wastewater arriving at both plants is
outside the bounds of normal domestic wastewater.
The higher BOD, COD, solids and nutrient loads are due to the connection of
non-domestic customers to the network. There are also some illegal discharges
to industrial effluent to the networks, which increases the wastewater load
significantly.
Refer to the physical or mechanical processes used to Refer to the chemical or biological transformations and
separate, remove, or transform specific components or reactions occurring in wastewater treatment. These
contaminants in wastewater. Some common unit operations processes are used to remove or degrade specific
in WWTPs include: contaminants and pollutants. Some common unit processes
Screenings in WWTPs include
Grit removal or degritting • Biological Treatment
Sedimentation • Carbonaceious oxidation
Filtration • Biological Nutrient Removal
[Ammonification, Nitrification,
Denitrification, BPR]
• Chemical Phosphorous removal
• Chemical coagulation & flocculation
• Sludge treatment [sludge digestion’
Both unit operations and unit processes in WWTPs work together to achieve effective removal of pollutants
and ensure the safe discharge or reuse of treated wastewater.
4.1.9 WASTEWATER TREATMENT PROCESSES
• Bar racks are mainly used in WRRF that see high amount of large
debris, but may also be installed in a bypass channel.
COARSE SCREEN-BAR SCREENS
• Types
• Reciprocating Rake
• Chain driven
• Catenary
FINE SCREEN
• Types
• Rotary drum,
• Step type screens,
• Band screen, and
• static wedge wire (fixed).
Grit from the Grit chamber is pumped from the bottom of the tank into a grit classifier
which separates out the solid material.
HORIZONTAL FLOW GRIT CHAMBERS
It utilizes channels or basins.
The flow through the chamber is in a horizontal direction.
The velocity is controlled by the chamber dimensions, and influent and effluent structures.
An optimum horizontal velocity of 0.3m/s is normally used at a detention time of 45–90 s.
The most common type is a velocity controlled grit channel.
AERATED GRIT CHAMBERS
Air is introduced along one side of a rectangular tank. The air bubbles induce a
transverse circulation, which combines with the longitudinal motion of the
wastewater and forms a characteristic spiral flow.
The velocity of roll governs the size of particles removed. The roll
velocity is
sufficient to maintain organic particles in suspension while
allowing heavier grit particles to settle.
The velocity of the roll is governed by
Shape of the grit basin
Amount of air introduced
Air supply is adjustable to provide optimum roll velocity for different conditions
The velocity of the roll is independent of flow through the tank, which allow it to
operate over a wide range flow.
Normally designed to remove 0.21 mm diameter (65 mesh) or larger with 2-5
minute detention time at the peak hourly flow although smaller particles may also
be removed effectively by reducing the air supply.
AERATED GRIT CHAMBERS
Advantages
Maintaining of the same efficiency of removal of grit for variable
wastewater discharge.
Relatively low content of organic matter in the removed sludge.
Preliminary aeration (refreshing) of wastewater.
Low head loss (much less than in conventional grit chambers), where
troublesome linear weirs are necessary for maintaining of constant velocity!.
Intensive transverse circulation can mix added chemicals with wastewater
Disadvantages
High capital costs “aeration system”.
High operating costs (growth of consumption of energy and additional
servicing personnel).
Some volatile organic components and odors may be released from the
wastewater
VORTEX GRIT CHAMBER
Grit-laden flow enters the unit tangentially. The spiralling flow pattern
tends to lift lighter organic particles
This mechanically induced vortex captures grit at the centre & the grit is
removed through a hopper
Units are usually compact
Design is usually proprietary
Adjustable rotating paddles maintain the proper circulation within the unit
for all flows – These paddles may collect rags
Highly energy efficient
Grit sump can become compacted and clog – May require high-pressure
agitation water or air to clear
4.1.11 PRIMARY TREATMENT
• The objective of primary treatment is the removal of settleable organic
and inorganic solids by sedimentation, and the removal of materials
that will float (scum) by skimming.
• Settled solids (primary sludge) are normally removed from the bottom
of tanks by sludge rakes that scrape the sludge to a central well from
which it is pumped to sludge processing units;
• The overall objectives of the secondary / biological treatment of domestic wastewater are to
• transform (i.e., oxidize) dissolved and particulate biodegradable constituents into
acceptable end products,
• capture and incorporate suspended and nonsettleable colloidal solids into a biological
floc or biofilm,
• transform or remove nutrients, such as nitrogen and phosphorus
• Biological treatment demands appropriate bioreactor conditions to maintain sufficient levels
of viable micro-organisms (biomass).
• Micro-organisms feed on organic substrate (food – organic carbon, ammonia and other nutrients) under various conditions:
• Aerobic (free / molecular oxygen dependent)
• Anoxic (chemically bound oxygen)
• Anaerobic (oxygen independent)
• Biomass is separated from the water to leave treated effluent.
Aerobic stabilization
• Oxidation:
COHNS + O2 + Bacteria CO2 + H2O + energy + other end product
• Synthesis:
COHNS + O2 + bacteria + energy C5H7NO2 (New cell tissue)
• Endogenous Respiration:
C5H7NO2 + 5O2 5CO2 + NH3 + 2H2O
BIOLOGICAL TREATMENT
Advantages
Disadvantages
Relatively slow reaction (4 to 16 hours)
Susceptible to toxic shock.
Energy demand by aeration in aerobic treatment processes.
Odour generated by anaerobic processes.
Waste product generated (sludge) is readily processed
BIOLOGICAL TREATMENT PROCESSES
BIOLOGICAL TREATMENT PROCESSES
Suspended Growth Systems Attached Growth / Fixed Film Systems
Advanced treatment processes are sometimes combined with primary or secondary treatment (e.g.,
chemical addition to primary clarifiers or aeration basins to remove phosphorus) or used in place of
secondary treatment (e.g., overland flow treatment of primary effluent)
Some microorganisms use the organic matter present in wastewater as food to grow and
reproduce. Others rely on ammonia or other materials to grow and reproduce.
These microorganisms are retained at much higher concentration in biological treatment process
than would occur in soil or natural bodies of water. The high concentration of microorganisms
maintained in treatment process allows the waste to be broken down much faster than would occur
at natural environment.
Once treatment is complete the biomass is separated from the treated wastewater, which can then
be safely discharged as effluent to a stream.
The biomass in biological process may contain as many as 300 different types of micro
organisms. Micro organisms of greatest importance to wastewater process can be classified in to 4
groups:
Bacteria (95%),
Protozoa (4%),
Metazoa, &
Viruses (1%)
The presence or absence of Dissolved Oxygen, Nitrite, Nitrate influence which bacteria are active and how they process
their fuel
Obligate aerobes: They grow in presence of dissolved oxygen.
Facultative anaerobes: They survive under different environmental conditions. They prefer to use DO but can switch to a
chemically bound form of oxygen like Nitrite or Nitrate when DO is not available. E.g. Denitirifiers utilize Nitrites and
Nitrate instead of oxygen. Nitrate nitrogen is converted to nitrogen gas in the absence of oxygen. This process is called
anoxic Denitrification.
If one or more of these elements are not present in the influent wastewater in Hydrogen 7-10%
high concentration, the bacteria will not grow and reproduce at maximum Phosphorous 2-5%
rate
Sulfur 0.8-1.5
Generally C:N:P 100:5:1
Others 4%
PROTOZA
dX
r g= =𝜇 𝑋
dt
If all of the substrate in the system were converted to biomass, the rate of substrate utilization ( dS /
dt ) would equal the rate of biomass production. Because of the inefficiency of the conversion
process, the rate of substrate utilization will be greater than the rate of biomass utilization, so
dX dS
r g= =Y
dt dt Y= decimal fraction of substrate mass converted to biomass
dS 1 dX r g
= =
dt Y dt Y
dS 1 μ m SX
=
dt Y K s + S
1 μm SX
r su = rsu=substrate utilization rate
Y Ks+ S
EFFECT OF MULTIPLE LIMITING
SUBSTRATES
Growth rates in wastewater treatment process are often limited by two or more substances at the
same time. When growth rates are limited by more than one substrate or growth factor, multiple
Monod terms can be multiplied together to estimate the combined effect of two or more substances
xx
FACTORS AFFECTING MICROORGANISM ACTIVITY IN
WWTP
1. Temperature: Microorganisms have an optimum temperature range in which they can function
optimally. It affects solubility of oxygen and biological activity. Typically, the ideal range for most
wastewater treatment microorganisms is between 25-35 degrees Celsius.
2. pH: The pH level of the wastewater can significantly affect the activity of microorganisms. Most
microorganisms prefer a neutral pH range between 6 and 8. Extreme pH levels can inhibit their
growth and activity.
3. Oxygen levels: The presence or absence of oxygen can greatly impact the activity of microorganisms in
wastewater treatment. Aerobic microorganisms require oxygen for their metabolic processes, while
anaerobic microorganisms can only function in the absence of oxygen. Oxygen availability is often
controlled using aeration in wastewater treatment processes.
4. Nutrient availability & balance: Microorganisms in wastewater treatment require essential nutrients
such as carbon, nitrogen, phosphorus, and trace elements to grow and function properly. The availability
and balance of these nutrients in the wastewater can affect the activity of microorganisms.
5. Toxic substances: The presence of toxic substances in wastewater, such as heavy metals, toxic
chemicals, pesticides, or antibiotics, can inhibit the growth and activity of microorganisms.
TEMPERATURE
Temperature is very important where wastewater is being discharged to
surface waters (rivers and lakes).
However, there is a slight anomaly between both. Optimum temperature for bacterial activity 25 oc
• Biological activity doubles with every 10 oC increase in to 35oc. Aerobic digestion & nitrification stops
temperature; when temp > 50oc. Methane producing bacteria
• However, higher temperatures reduce oxygen solubility. become inactive below 15oc. Nitrifying bacteria
cease functioning at about 5 oc. At 2oc, even
chemohetrotrophic bacteria stop
The optimum temperature is a trade-off between biological activity and
oxygen solubility.
2.3 SUSPENDED GROWTH SYSTEMS – ACTIVATED
SLUDGE
2.3.1 TERMINOLOGIES
Terminology Definition
Substrate The biodegradable organic material that serves as Food to the microorganisms in the
wastewater. It is expressed as BOD5, COD
Biomass Mass of microorganisms in activated sludge that degrade substrate
Mixed Liquor Suspended The amount of solids in activated sludge aeration tank expressed in mg/l
Solids (MLSS)
Mixed Liquor Volatile The volatile component of the mass of solids in activated sludge aeration tank
Suspended Solids (MLVSS)
Food to Microorganism ratio Ratio of the amount of food / substrate in the Activated sludge system (expressed as BOD
(F:M ration) or COD) to the amount of biomass in the system (MLSS/ MLVSS)
Flocs In activated sludge system, micro organism produce exopolymer / sticky substance which
facilitate the micro organisms to form clumps.
Biofilm Microorganism that attach to fixed media and the biomass that is formed on these surface
is referred as biofilm
TERMINOLOGIES
Terminology Definition
Hydraulic Retention Time The average time that a fluid particle in a wastewater stays in a treatment unit /
(HRT) reactor.
Solids Retention Time (SRT), The average time a microorganism stays in a treatment unit/ reactor consuming
Sludge Age/ Mean Cell substrate before it is wasted or removed
Residence Time (MCRT)
Return Activate Sludge (RAS) The sludge that is returned from the secondary clarifier to the Aeration Tank to
activate and maintain the required MLSS
Waste Activated Sludge The excesss sludge that is removed daily from the activated sludge system
(WAS), Excess Activated
Sludge, Surplus Activated
Sludge
2.3.2 INTRODUCTION
One of the most commonly used suspended growth treatment process is the
Activated Sludge Process.
Definitions
Sludge: It refers to the settled solids that accumulate during the
treatment process. This sludge contains organic matter,
microorganisms, and inorganic materials. Activated sludge, a specific
type, plays a crucial role in biological wastewater treatment.
HRT= 500/2000 = 6 hr
HRT = V/ Q SRT = 6hr
SRT = HRT
Q
Biological Reactor
Volume = V
HRT = V/ Q
SRT >>> HRT
2.3.3 CONVENTIONAL ACTIVATED SLUDGE
(CAS)
The Conventional Activated Sludge provides carbonaceous
oxidation and nitrification
In CAS
Parameter Value
SRT 4-6 days
MLSS 2,000 – 4,000 mg/kl
F/M ratio 0.25-0.5 Kg BOD5/Kg MLVSS
HRT 6-8 hrs
Conventional systems can be classified as complete mix or Food to Microorganism Ratio: F/M
plug flow. Food: The BOD5 load in the Aeration Tank
In plug flow systems the concentration of substrate = Q (m3/d) * BOD5 (g/m3)* (1Kg/1000g)
decreases along the length of the tank. Microorganism: The MO load
Complete mix reactors have the same concentration of = V (m3)* MLVSS (g/m3)*(1Kg/1000g)
substrate throughout. F/M= (Q*BOD5)/(V*MLSS) =Kg BOD5 per day per
Kg MLVSS
The main consideration in choosing the conventional system is
the design of the sludge processing and handling facilities.
2.3.4 EXTENDED AERATION ACTIVATED
SYSTEMS [EAAS]
In extended aeration systems, there is generally No Primary
Settlement before aeration. As a result, the amount of biomass
(MLSS) in the aeration tank is higher than in conventional
systems, the aerobic reactor is larger, and the detention time
ranges from 16 – 24 hrs.
In EAAS
Parameter Value
SRT 18-30 days
MLSS 3,000 – 4,000 mg/l
F/M ratio 0.07- 0.15 Kg BOD5/Kg MLVSS
HRT 16-24 hrs
Drawbacks…
With the continued biomass growth on the surface of the media, the
empty spaces tend to decrease, thus increasing the downward velocity
through the pores.
In most low-rate filters only the top 0.6-1.2m of the filter packing
will have an appreciable biofilm.
This rotation exposes the discs to the atmospheric air and then to
the organic matter contained in the wastewater.
The discs are generally circular and built of low-density plastic, being
installed in such a way as to be partially immersed, usually around
40%.
ROTATING BIOLOGICAL CONTACTOR
In general, RBCs have a minimum of two stages for secondary level
treatment and three stages for BOD removal and nitrification.
Return of effluent from the last stage is important if low levels of BOD
and ammonia are required in the treated effluent.
2.4.3 MOVING BED BIOFILM REACTOR
(MBBR)
The MBBR can provide BOD removal, biological nitrification,
denitrification, and phosphorus removal.
The microorganisms that carry out the treatment are attached to small plastic
carrier media, typically designed to have a high surface area.
The carrier media are kept suspended by a diffused air aeration system for
an aerobic process or by a mechanical mixing system for an anoxic or
anaerobic process.
The tank volume needed for a MBBR process is significantly less than that
needed for CAS or other attached growth biological processes.
The media cost per m3 increases the capital investment required for this
technology.
2.5 DESIGN OF ACTIVATED SLUDGE SYSTEM
− ( Q − Q w ) X e − Q w X r +r x V =0
( Q − Q w ) X e + Q w X r =r x V
Q=influent flow, m3/d
So=influent BOD5 concentration, g/m3
Qo, So, Xo Qo+Qr, S, X Qo-Qw , Se, Xe Xo= influent biomass concentration, g/m3
S, X, V V=Aeration tank volume, m3
X=biomass conc. in aeration tank, MLSS,
Qu , Su, Xr
g/m3
Qr , Xr Qu=underflow, m3/d
Su=Underflow BOD5 concentration, g/m3
Qw , Sw, Xr
Xr=biomass conc. in the underflow, g/m3
Qr= return flow, m3/d
( Q − Q w ) X e + Q w X r =r x V Qw= Wastage sludge flow, m3/d
Sw= BOD5 in WAS, m3/d
( Q − Q w ) X e +Q w X r Xe = biomass conc. in the effluent g/m3
= rx
V
Se = BOD5 conc. in the effluent, g/m3
( Q − Q w ) X e +Q w X r rx rg= Net biomass growth rate, g/m3-d
= Total Biomass∈the System
VX X S RT =
Total Biomass leaving the system
VX
SRT =
( Q o −Q w ) X e +Q w X r
1 r r − KdX
= x= g =μ − Kd
SRT X X
Q=influent flow, m3/d
Qo, So, Xo Qo+Qr, S, X Qo-Qw , Se, Xe So=influent BOD5 concentration, g/m3
S, X, V Xo= influent biomass concentration, g/m3
V=Aeration tank volume, m3
Qu , Su, Xr X=biomass conc. in aeration tank, MLSS,
Qr , Xr g/m3
Qu=underflow, m3/d
Su=Underflow BOD5 concentration, g/m3
Qw , Sw, Xr
Xr=biomass conc. in the underflow, g/m3
Substrate Mass Balance
Qr= return flow, m3/d
Qw= Wastage sludge flow, m3/d
Accumulation = Inflow – Outflow + Production-Consumption
dS Sw= BOD5 in WAS, m3/d
V =Q S o − ( Q −Q w ) S e −Q w Sr +0 − r u V Xe = biomass conc. in the effluent g/m3
dt
Se = BOD5 conc. in the effluent, g/m3
Assumptions ru= Substrate utilization
Steady state
Substrate concentration in the effluent & Waste are equal is negligible, S e=Sr
Q S 𝑜 − ( Q − Qw ) S e − Q w S e + r u V = 0
Q S 𝑜 −Q S e −r u V =0 X= ( SRT
HRT )[
Y ( So− Se )
1+ K d SRT ]
DESIGN APPROACH
1. Solids Retention Time (SRT) – defined as the ratio between the mass of biological sludge in the aeration tank and
the mass of sludge removed from the system each day. SRT’s vary for each process depending on the level of
treatment required.
V = volume of reactor m3
X = biomass concentration mg/l
Q = flowrate m3/d
Qw = waste sludge flowrate m3/d
Xe = effluent biomass concentration mg/l
Xr = waste sludge concentration mg/l
DESIGN APPROACH FOR WWTP
2. Food to Microorganism Ratio (F/M) – defined as the load of food or substrate (BOD) supplied per unit
biomass in the aeration tank. Biomass is expressed as Mixed Liquor Volatile Suspended Solids (MLVSS).
F/M
Q = flowrate m3/d
So = influent substrate concentration mg/l
V = volume of aeration tanks m3
X = MLVSS concentration mg/l
F/M
3. Sludge Production – As microorganisms grow and multiply within the aeration tank, excess sludges needs to
be removed in order to maintain optimal operating conditions. Determination of the excess sludge production allows
calculation of sludge to e wasted.
Px,vss = Yobs (Q)(So – Se)(1kg/103 g)
Px,vss = net waste activated sludge kg VSS/d
Yobs = observed yield g VSS/g substrate removal
Q = influent flowrate m3/d
So = influent substrate concentration mg/l
S = effluent substrate concentration mg/l
Design Approach for WwTP
4. Oxygen Requirement – defined as the amount of oxygen required for the biodegradation of carbonaceous
material. When nitrification is included in the process the total oxygen requirement will include oxygen required for the
oxidation of ammonia to nitrate.
5. Sludge Volume Index (SVI) – Settling characteristics of the activated sludge are extremely important in the
design of secondary settlement tanks. Clarifiers must be designed to ensure adequate clarification of the effluent while
simultaneously ensuring good settling and compaction of the sludge. The SVI is the volume of 1 g of sludge after 30 mins
of settling in a cone.
SVI (ml/g) =
Design Approach for WwTP
6. Volume of Biological Reactor– Critical design formula to work out the correct sizing of the aeration tank to provide
the required level of treatment and support optimum biological populations
7. Return Sludge Rate – Necessary calculation to determine the correct sludge return in order to maintain the optimum
MLSS concentration in the aeration tank.
R=
X = MLSS Conc (mg/l)
Xr = Return Sludge Conc (mg/l)
Design Approach for WwTP
8. Sludge Wasting Rate – Process calculation used to determine the volume of excess sludge to be wasted from the system
each day in order to maintain sludge age and MLSS concentration.
Sludge Wasting Rate =
V = Reactor Volume m3
X = MLSS concentration (mg/l)
θ = Sludge Age (d)
Xr = Return Sludge concentration (mg/l)
B I O L O G I C A L WA S T E WAT E R T R E AT M E N T
Table 4‑4 Characteristics and design parameters of different activated sludge systems
Air
Volumetric kg O2 requirement
BOD
Process Flow MLSS Loading SRT reqd. per kg in m3
HRT hrs removal
type regime mg/l kg BOD5 (days) c BOD5 per kg of
percent
per m 3
removed BOD5
removed
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Conventiona Plug 1500 to 3000 0.8 0.4 to 0.3 4 to 6 0.3 to 0.7 5 to8 0.25 to 0.5 85 to 92 0.8 to 1.0 40 to 100
l
Taperd Plug 1500 to 3000 0.8 0.4 to 0.3 4 to 6 0.3 to 0.8 5 to 8 0.25 to 0.5 85 to 92 0.7 to 1.0 50 to 75
aeration
Step Plug 2000 to 3000 0.8 0.4 to 0.3 3 to 6 0.7 to 1.0 5 to 8 0.25 to 0.75 85 to 92 0.7 to 1.0 50 to 75+
aeration
Contact Plug 1000 to 3000* 0.8 0.5 to 0.3 0.5 to 1.5* 1.0 to 1.2 5 to 8 0.25 to 1.0 85 to 92 0.7 to 1.0 50 to 75
stabilization 3000 to 6000** 3 to 6**
Complete Complete 3000 to 4000 0.8 0.5 to 0.3 4 to 5 0.8 to 2.0 5 to 8 0.25 to 0.8 85 to 92 0.8 to 1.0 50 to 75
mix mix
Modified Plug 300 to 800 0.8 3.0 to 1.5 1.5 to 3 1.2 to 2.4 0.2 to 0.5 0.05 to 0.15 60 to 75 0.4 to 0.6 25 to 50
aeration
Extended Complete 3000 to 5000 0.5 to 0.18 to 0.1 12 to 24 0.2 to 0.4 10 to 25 0.5 to 1.0 95 to 98 1.0 to 1.2 100 to 135
aeration mix 0.6
Example 1.
Design a conventional activated sludge plant to treat domestic sewage with diffused aeration system given the
following data
Population = 35,000
Average sewage flow = 180l/c/d
BOD of sewage = 220mg/l
BOD removed in primary treatment = 30%
Overall BOD reduction = 85%
Solution:
Requirements: dimension of aeration tank, dimension of secondary clarifier
1. Daily Sewage flow, Q= 180*35,000 = 6300 m3/d
2. BOD of sewage coming to aeration tank, So = 0.7 *220mg/l = 154mg/l
3. BOD removed in activated plant, 0.85 *154 = 130.9mg/l
4. BOD in the effluent , Se= 154-130.9 = 23.1 mg/l
5. From table, for conventional activated sludge, F/M = 0.4 -0.3 & MLSS = 1500 – 3000
Take F/M = 0.3, MLSS = 3000mg/l, MLVSS = 0.8*3000=2400 mgl/l
V=1369 m3
Y SRT Q (S o − S e ) Q= 6300 m3/d
V=
X (1+ f b K d SRT ) So = 154 mg/l
Se = 23.1 mg/l
VX X=MLVSS = 2400 mg/l
SRT =
YQ ( S o − S e ) − f b K d VX Y= 0.5 to 0.7 Kg VSS/ Kg BOD5 removed, take 0.7
Kd =Endogenous respiration coefficient, 0.060 to 0.10 Kg
1369∗ 2400 VSS/ Kg VSS.d, take 0.06
SRT =
0.6 ∗6300 ∗ ( 154 − 23.1 ) −0.6 ∗0.06 ∗ 1369 ∗2400 fb = biodegradable fraction pf MLVSS, 0.6
The percolating wastewater is collected at the bottom of the tank through a well designed under-drainage
system.
The effluent must be taken to the secondary sedimentation tank for settling out the solids generated as
a result of WW treatment.
Trickling Filter Loading
(1) Hydraulic Loading Rate (HLR): refers to the volume of wastewater applied to 𝑄
𝐻𝐿𝑅=
the surface area of the filter media per unit of time. It has a s unit of m3/d/m2 𝐴 𝑇𝐹
HLR determines the flow rate through the filter and affects the contact time between the
wastewater and the biofilm. Higher HLRs lead to shorter contact times and less efficient
treatment. However, a very low HLR may result in channeling and uneven distribution of
wastewater within the filter, also impacting treatment efficiency.
(2) Organic Loading Rate (OLR): refers to the amount of organic 𝑄 ∗𝑆
𝑂𝐿𝑅=
matter, measured as biochemical oxygen demand (BOD), applied to the 𝑉
trickling filter per unit volume of filter media per unit of time. It has a unit of
Kg BOD5/d/m3.
(3) OLR determines the organic load that the biofilm must handle. Higher OLRs
can overload the biofilm, leading to reduced treatment efficiency and potential
washout of biomass. Conversely, a very low OLR may result in
underutilization of the biofilm and decreased treatment capacity.
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Types of Trickling Filters
(1) Conventional trickling filters /standard rate /low rate trickling filters
• wastewater is applied intermittently with rest periods
• 80% to 90% BOD reduction
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(2) High rate trickling filters
• Usually characterized by higher hydraulic and organic loadings Advantages of recirculation
than low-rate filters
1-Return oxygen with wastewater.
• same construction details, but the recirculation of effluent is 2- Return active bacteria to increase reaction
provided rate which decrease the required area for the
increase of the allowable load.
• Thus the incoming wastewater is diluted and TSS concentrations 3- Decrease the concentration of BOD on
are reduced. filter.
4- Achieve the plant working day by night.
• 65 to 85% BOD reduction 5- Prevent the growth of fly around the filter.
6- Make the gravel wet at any time.
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Design of Trickling Filters
It involves the design of :
The diameter of the circular filter tank and its depth
Filter media
The distributors and
Under-drainage system
Efficiency
Filter size
the filter diameter and depth is designed for average value of sewage flow.
Is based upon the values of the filter-loadings adopted for the design.
This loading on a filter can be expressed in two ways:
i) Hydraulic-loading rate:
The quantity of sewage applied per unit of surface area of the filter per day
For conventional filters ……………………..…. 22 to 44 ML/ha/day 116
ii) Organic loading rate
Is the mass of BOD per unit volume of filtering media per day
For the high rate trickling filters ………….. 6000 – 18,000 kg BOD/ha-m/d
Total flow
Knowing the area and volume, depth & diameter can be easily determined
The depth of the rock packing ranges from 0.9 to 2.5 m (rock fill)
Moreover, since the rotary distributors are available indigenously only up to 60m in length, it is desirable to
keep the diameter of the filter tank up to a maximum of 60m.
Filtering medias (stone used)
consists of coarser materials like cubically broken stones, plastic packing, slag …
should not be easily affected by acidic WW, and should be sufficiently hard.
Its resistance to freezing and thawing is another important property,
A material with a specific surface area between
45 and 60 m2/m3 for rocks and
90 and 150 m2/m3 for plastic packing is normally used
Generally may range b/n 25-75mm
The filtering material may be placed in layers; with coarsest stone used near the bottom,
and. finer material towards the top.
should be washed before it is placed in position to free from dust
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Sewage distributors over filters:
Spray nozzles:
• Stationary /Fixed/ Individual Spray Heads work best for smaller areas
Under drains
Vitrified clay blocks are generally used as under-drains.
Ensures satisfactory drainage ……. Manning formula
The blocks are laid directly on the filter floor, which is sloped toward
the collection channel at 1 to 5% gradient.
The effluent channels are sized to produce a minimum velocity of
0.9 m/s
also ensure satisfactory ventilation and aeration of the filter bed
→ To allow air circulation, the under-drainage system should be
designed to flow half full
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Efficiency:
Example
Sewage flows from primary settling rank to a standard rate trickling filter at an average rate
of 5million liters per day having a BOD of 150mg/l. Determine
a. The depth and volume of the filter, assuming suitable design data
= (750kg/d)/(1500kg/ha-m/d)
= 0.5 ha-m = 5000m3
• Assuming effective depth of filter, d = 2m;
• Surface area of filter (As) = 5000m3/2m = 2500m2
• Using circular filter; where diameter, D = 40m;
• Number of filter units required = Total area required / area of one unit
= 2500/(π/4*402) ≈ 2units …. A = 1256m2
Check hydraulic loading
Hydraulic loading = Total flow / Area of filter
= 5000m3/d / 1256m2
= 4.0m3/m2/d = 40 ML/ha-m/d
Where, it is within 22 - 44 ML/ha/day …………….. Ok!
Hence two units of each 40m diameter and 2m effective depth (total depth of 2 +0.6 =
2.6) can be adopted and extra unit as a stand by can also be constructed
Design distributors / Rotary type
Since it should be designed at peak flow, assume a peaking factor of 2.25
Qavg = 5Ml/d *2.25/2filters = 5.6Ml/d = 0.065m3/sec