Basic knowledge of
矢
志 injection molding process
成
为
Unit conversion
世
界
上
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 1
矢
志 Basic knowledge of
成
为 Unit conversion:
injection molding
世
界
上 process
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 2
矢
志 Basic knowledge of
成
为
injection molding
Unit conversion:
世
界
上
process
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 3
矢
志 Basic knowledge of
成
为
injection molding
世
界 Injection unit pressure
process
上
最
优
intensification ratio:
pressure intensification ratio=Melt maximum pressure/Hydraulic system pressure
秀
的
Clamping force:
clamping force=Maximum clamping force*(Hydraulic
橡
pressure/maximum hydraulic pressure)
塑
及
钣
金 If the injection molding machine does
机
械 not display the actual value but only
设
备
供
the percentage:
1.Check what the correct --
CML 2012-07-08 unit is (example:
Excellence Through speed100%=120mm/s)
People -- 卓越在人 -- Excellence Through People -- 4
2.Use conversion rates to convert this to a real value:
矢 Basic knowledge of injection molding
志
成
process
为
世
界
上
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
The area of a circle is pi times the square of the radius. The
供
radius is half the
CML 2012-07-08 diameter.
-- Excellence After
Through People squaring,
-- 卓越在人 weThrough
-- Excellence get People
4 -- 5
矢
Basic knowledge of injection molding process
志
成
为
世
界
上
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
Looking for data from material suppliers or mold suppliers
供
for 2012-07-08
CML mold flow analysis
-- Excellence Through People -- 卓越在人 -- Excellence Through People -- 6
矢
志 Basic knowledge of injection
成
Clamping
为
世
molding process
force
According to the vertical projected area of the injection molded product on the template (head plate or
界
上 calculation
second plate), calculate the clamping force P: Clamping force = clamping force constant X projected area of
最 the product.That is P=kp.S
优 :in the formulap1. Clamping force (t).sVertical projected area of a product on the template (cm2)Kp- clamping
秀 force constant, (t/cm2).Kp values are listed below
的 Plastic name Kp
橡 PS 0.32 Nylon 0.64 ~0.72
塑 PE 0.32 Acegal 0.64~0.72
及 PP 0.32 glass fiber 0.64~0.72
钣 ABS 0.30~0.48 Other engineering plastics 0.64~0.8
金 for example:
机
Assume that the projected area of a certain product in the vertical direction of the head plate or the second
械
plate is 410cm2, and the product material is PE. Calculate the required clamping force.
设
The above formula is calculated as follows:
备
P=Kp.S=0.32X410=131.2(14)
供
What needs to be noted is that: the clamping force is insufficient, and the product may produce flash or
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 7
failure.
矢
志
成
Basic knowledge of
为
世 injection molding process
界
上
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 8
矢
志 Basic knowledge of
成
为
injection
Screw: molding
世
界
上
process
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 9
矢
志 Basic knowledge of
成
为
injection molding
世
界
上
process
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 10
矢 Basic knowledge of injection molding
志
成
process
为
世
界
上
最
优
秀
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 11
矢
志
成
为
世
界
上
最
优
秀
Thanks
的
橡
塑
及
钣
金
机
械
设
备
供
CML 2012-07-08 -- Excellence Through People -- 卓越在人 -- Excellence Through People -- 12
