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Design of Components

The document provides specifications and design calculations for a gear pump system. Key points: 1) The gear design uses involute tooth profiles with 200 full depth teeth for strength. Specifications include a gear width of 36mm and 12 teeth. 2) Calculations determine geometric parameters like pitch diameter of 26.25mm and pressure angle of 0.26667 radians. 3) Stress analysis using the Lewis equation shows a bending load of 55.078N can be supported by the chosen 0.4% carbon steel material.

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30 views10 pages

Design of Components

The document provides specifications and design calculations for a gear pump system. Key points: 1) The gear design uses involute tooth profiles with 200 full depth teeth for strength. Specifications include a gear width of 36mm and 12 teeth. 2) Calculations determine geometric parameters like pitch diameter of 26.25mm and pressure angle of 0.26667 radians. 3) Stress analysis using the Lewis equation shows a bending load of 55.078N can be supported by the chosen 0.4% carbon steel material.

Uploaded by

wabdushukur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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DESIGN OF COMPONENTS

GEAR DESIGN

• Geometrical design
TOOTH PROFILE

• Involute tooth profile – constant pressure angle, resulting smooth motion and
less wear. Better than cycloidal for our project.
• 200 full depth involute system - a stronger tooth, because the tooth is wider
at the base.
SPECIFICATIONS

• Length of inlet hose, Li = 2.5m • Engine oil density, ρ = 872.5 kg/m3


• Length of outlet hose, Lo = 1m • Volume flow rate per revolution, Q
• Hose diameter, dh = 30mm = 30 Lt/min

• Geometric height, hg = 2m • Reservoir (intake side tank)


pressure, p2 = 1 bar
• Width of the gear teeth, b = 36mm
• Discharge (exit side tank) pressure,
• Number of gear tooth, z = 12 p1 = 2 bar
GEOMETRIC ANALYSIS

• Q= b×N=×N • d = = 4.6875mm
• D = 45mm • = + a = + 3.75 = 26.25mm
• Pd = = = 0.26667 • = – d = – 4.6875 = 17.8125mm
• a = = 3.75mm • t = 1.5708(a) = 1.5708(3.75) = 5.8905mm
HEAD CALCULATION
HP = (Z2 – Z1) + () + () + HM + HL

• = = 11.6833m
• Hv = = 0.0255m
• z2 – z1 = 2m
• HL= 0.3016 ()() = 0.91935m

• Hp = 2m + 11.683m + 0.0255m + 0.91935m


= 14.628m
STRESS ANALYSIS/LEWIS EQUATION
WT =
• P = ρgHpQ = 62.603 w • Load factor Kv =
• Pm = = = 89.43 w
• Wd = = 2.1767 × 25.304N = 55.078N
• T = = 0.569Nm
• Wt = = = 25.304N • influenced by the fillet radius, Kf = 1.5
AVAILABLE MATERIALS

0.2% C hardened steel AISI 1020 cold rolled steel


= 4325357.7N = 414 Mpa
s.m = = = 76140.6
s.m = = = 78531.4

Aluminum wrought (2024-T4)


= 331 Mpa
0.4%C hot-rolled steel s.m = = = 60875.7
= 365 Mpa
• Even though all are safe to use 0.4%C is
s.m = = = 67128.8 selected cost wise.
SHAFT DESIGN

• resisting shear forces due to applied torque and due to bending load.
• Wr = Wt = 25.304N = Fb

• M = Ra × L = 0.5569Nm

•= =

•Among Mild steel ( 217), Structural steel (248), 0.2% C hardened steel (427), 0.4% C hot rolled steel
(365), AISI 1020 cold rolled stee (414)and Wrought iron (207) we choose mild steel.
DESIGN OF PUMP HOUSING

• = 21.304 = () • =

• ΔP = = 6.693MPa • t = = = 3mm

• Internal pressure = p = 1.1 × 6.693MPa


=7.3629MPa

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