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VINH TAN 4 THERMAL POWER PLANT
WATER TREATMENT SYSTEM
Instructor : H. T. LEE (ATAI)
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I. WATER TREATMENT SYSTEM
1 Water Design Data
2 Process Flow Diagram
3 Major Equipment
4 Unit Operation
2
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1 Water Design Data Think Green
1) The basic design parameters are as follows (Sea water)
Conductivity pH TDS Silica Hardness Total Soild Sodium
50500 μS/cm 8.34 34,820mg/l 2.96mg/l 61.84 mg/l 35,020mg/l 10,605mg/l
2) The basic design parameters are as follows (Lake water)
Conductivity pH TDS Silica Hardness Total Soild Sodium
159 μS/cm 7.14 163mg/l 36.41mg/l 0.3mg/l 208mg/l 22.4mg/l
3) The quality of demineralized water will be guaranteed as follows
Total Or-
Conductivity pH TDS Silica Hardness ganic Car- Sodium
bon
≤ 0.1 μS/cm 6.8 ~ 7.2 ≤ 0.05mg/l ≤ 0.01mg/l ≤ 0.005mg/l ≤ 0.03 ≤ 0.015mg/l
at 25℃
3
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2 Process Flow Diagram Think Green
4
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3 Major System Equipment Think Green
1. CLARIFIER
PRETREATMENT
2. DISC FILTER
3. A/C FILTER
4. UF
RALIZATION
DEMINE-
5. RO
6. MBP
5
DISC FILTER
1. CLARIFIER (LAMELLA)
◆ FLOW CONTROL BY THE FIN CHANNEL.
◆ REDUCE SEDIMENTATION BASIN SIZE.
◆ CAPACITY : 250 m3/hr,
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
DISC FILTER
2. DISC FILTER
◆ REMOVAL : SS protecting post Equipment
◆ MAKER : AMIAD
◆ CAPACITY : 220 m3/hr
RUNNING BACKWASH
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
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ACTIVATED CARBON FILTER
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3. A/C FILTER
활성탄 여과기 (ACTIVATED CARBON FILTER)
◆ REMOVAL : COD / Organic Fouling Material
◆ Vessel Size : 4,000 mmID x 3,400 mmH
◆ Activated Carbon : 30.16 m3, 12 x 40 mesh , ◆ Gravel : 1.88 m3, 2~20mm
ACTIVATED CAR- PASSWAY
BON
(2,400 mm)
GRAVEL
(150 mm)
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ULTRA FILTER Think Green
4. UF활성탄
(ULTRA
여과기 FILTER)
◆ UF UNIT (3 SET x 50 %)
◆ MEMBRAIN : 44 EA, MAKER : PENTAIR, MODEL : XIGA 64
◆ VESSEL : 11EA, MAKER : PENTAIR, MODEL : 90L12-6
REVERSE OSMOSIS
5. RO (REVERSE OSMOSIS)
Principle of Reverse Osmosis
EXTERNAL PRESSURE –
OSMOTIC PRESSURE
OSMOTIC PRESSURE
HIGH
PRESSURE
HALF TRANSMISSION
HALF TRANSMISSION
LOW SALINITY HIGH SALINITY LOW SALINITY HIGH SALINITY
WATER WATER WATER WATER
MEMBRANE
MEMBRANE
OSMOSIS STEP REVERSE OSMOSIS
STEP
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
REVERSE OSMOSIS
To remove the factor as Metal ion(Mineral), Aqueous salt & etc.
Filtration
Spectrum
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
REVERSE OSMOSIS
Spiral Wound Type RO Membrane Detail Structure
RO Membrane is composed of
a support layer(Thick. 40 ㎛ )
and an Active layer(Thick. 0.2 ㎛ )
Separation Function
Polyamide
(Active layer)
0.2 ㎛
Support layer Polysulfone 40 ㎛
Polyester 120 ㎛
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
REVERSE OSMOSIS
SWRO UNIT BWRO UNIT
*Manufacture *Manufacture
-Membrane : Toray (TM800K) -Membrane : Toray (TM800M)
-Vessel : Code Line (80S100) -Vessel : Code Line (80S30)
*Spec. *Spec.
-Q’ty : 50% x 2 Train -Q’ty : 50% x 2 Train
-Permeate Flow : 77.5 m3/hr -Permeate Flow : 34.5 m3/hr
- -Concentrate Flow : 122.5 m3/hr - -Concentrate Flow : 6 m3/hr
-Vessel : 20 ea / Unit -Vessel : 6 ea / Unit
-Membrane: 7 ea/ Vessel -Membrane: 36 ea/ Vessel
-Recovery : 39% -Recovery : 85%
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
MIXED BED POLISHER
6. MBP (MIXED BED POLISHER)
To remove the factor as Mineral Ion
Make for pure water(De-Mineralized Water)
Cation Resin Exchanger Anion Resin Exchanger
WAC HCO3- HCO3-
Ca2+
Mg2+
H+
SAC SO4 2-
SO42-
WBA
Cl -
Na +
Cl -
SBA
SiO2 H2SiO3
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
MIXED BED POLISHER
Selectivity of Normal Condition
Cation Resin Ca2+ > Mg2+ > Na+ > H + Anion Resin SO42- > Cl - > HCO3- > SiO2 > OH -
Mg++ HCO3- HCO3-
Mg2+
Ca++ CI- H
+
CI-
+ (R – H)
+R Ca2+
Na +
SO4 - → SO4 -
Na+
SiO2 SiO2
[ Ion exchange reaction in cation exchange resin ]
Reaction
HCO3-
HCO3-
H+ CI -
+ R – OH) (→ H+ OH- +R Cl -
SO4-
SO42- -
SiO2
SiO2
[ Ion exchange reaction in anion exchange resin ]
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
MIXED BED POLISHER
MBP Design
DESIGN FACTOR
Feed Liner Velocity : 16 ㎥ / ㎡ /hr Flow Type : Down Flow
Capacity : 60 ㎥ /hr SIZE : I.D 2,200×3,200H
INTERNAL STRUCTURE
ANION
RESIN
Mixing of Air
CATION
RESIN
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
MIXED BED POLISHER
Process & Regeneration Step
Valve Open
05 10 Service 01, 02
NaOH
11 B/W 03, 04
Rinse 04 Chmical
01 05, 06, 07
Feed
B/W
Service W/T
Drain Displace
05, 06, 07
Anion -ment
07
Only Pure water Rinse 03, 11, 07
Supply
03 Drain 07, 10
Cation Treated
B/W Water 02 W/T
06 Air Mixing 09, 10
HCL
WT Filling 01, 10
Service Air AIR AIR AIR 08
09 F. Rinse 01, 08
Cond. Chk 01, 02 & Drain
POWER PLANT & ENVIRONMENT HYORIM INDUSTRIES
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4 Unit Operation Think Green
REFER TO NEX PAGE
18
SERVICE - 24hr : 220m3/hr
BACKWASH - 2min : 22m3/hr
SERVICE - 24hr : 220m3/hr
BACKWASH - 15min : 320m3/hr
REST - 5min
RINSE – 5min : 220m3/hr
SERVICE - 50min : 220m3/hr
REST - 20 sec
BACKWASH - 30 sec : 660m3/hr
REST - 20 sec
REST - 20 sec
BACKWASH - 30 sec : 660m3/hr
NaOCl, CAUSTIC - 62 sec : 330m3/hr
SOAKING - 600 sec
RINSE - 50 sec : 660m3/hr
ACID - 62 sec : 330m3/hr
SOAKING - 600 sec
RINSE - 70 sec : 660m3/hr
REST - 20 sec
SERVICE - 24hr : 200m3/hr
CLEANING - 30 min : 100m3/hr
SOAKING - 180 min
RECYCLE - 30 min : 100m3/hr
SOAKING - 180 min
RECYCLE - 20 min : 100m3/hr
DRAIN - 10 min
FLUSHING -10 min : 122m3/hr
SERVICE - 24hr : 40m3/hr
CLEANING - 30 min : 40m3/hr
SOAKING - 180 min
RECYCLE - 30 min : 40m3/hr
SOAKING - 180 min
RECYCLE - 20 min : 40m3/hr
DRAIN - 10 min
FLUSHING -10 min : 40m3/hr
SERVICE – 168hr : 60m3/hr
BACKWASH - 10 min : 75m3/
REST- 5 min : 60m3/hr
DILLUTIONE - 1 min
DOUBLE REGEN. - 130 min
RINSE- 20 min : 60m3/hr
DRAIN - 5 min
AIR MIXING -10 min : 230Nm3/min
AIR DRAIN - 15 sec
REST - 5min
FILLING - 5min : 60m3/hr
RINSE - 12min : 60m3/hr
SERVICE – 24hr : 5m3/hr
BACKWASH - 10 min : 5m3/hr
REST - 5 min : 5m3/hr
RINSE - 10 min : 5m3/hr
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THANK YOU
