Efficiency and precision:
injection molding in car door
manufacturing
Krishna Maruti Limited - Plastic Division
DOOR TRIMS
Krishna Maruti Ltd – Plastic Division was incorporated in 1999 at Manesar, Haryana with equity partnership of Maruti
Udyog Ltd. and Technical Collaboration with SNIC Co. Ltd., Japan. With the continuous growth of Maruti Suzuki India
Ltd. (MSIL), a new plant was constructed in MSIL JV Park in Manesar in 2007 and a 3rd plant in Gujarat was
constructed in 2017, to serve Suzuki Motor Gujarat Plant.
The KML-Plastic division is equipped with a diversified range of technologically advanced machines as per customer’s
requirements.
Major Achievements & Technology Advancements
• 1st Time - KIMI KOMI process adopted for Fabric & Leather Pasting in DT
• 1st Time - SPM introduced to paste Fabric & Leather in Arm Rest Pasting
• Highest ever door trim sales of 9.73 lacs sets in Financial year 2016-17
• Highest ever Plastic sale of 117.86 lacs by volume in Financial year 2016-17
• Injection Moulding Machines [Range 350 Ton ~ 2800 Ton]
• KIMI-Komie Machine [SPM for Luxury Models]
• Robotic Welding Machines
• Automatic Assembly Conveyors
• State of the art Painting Facilities
• Centralized Material Feeding System
INTRODUCTION
Welcome to presentation on efficiency
and petition in injection moulding of car
door manufacturing this process plays
critical role in ensuring high quality car
door we will explode the key aspect
and benefit of this method
01
Property Of Polypropylene
1.Chemical Resistance: Polypropylene is resistant to many chemical
solvents, acids, and bases, making it suitable for applications where
exposure to various chemicals is a concern.
2.High Heat Resistance: PP has a relatively high melting point compared
to other plastics, typically ranging from 130°C to 171°C (266°F to 340°F).
This property makes it suitable for use in applications where heat
resistance is required.
3.Lightweight: Polypropylene is a lightweight material, which makes it
ideal for applications where weight reduction is desired, such as
automotive components and packaging.
4.High Impact Strength: PP exhibits high impact resistance, making it
suitable for applications where durability and toughness are important,
such as in automotive parts and storage containers.
5.Flexibility: Polypropylene is inherently flexible, allowing it to be easily
molded into various shapes and forms without breaking. This property
makes it suitable for applications such as hinges and living hinges in
packaging.
6.Low Moisture Absorption: PP has low moisture absorption properties,
which means it is less susceptible to water damage compared to some
other polymers.
Construction Design House Renovation
01 02 03
Cost Estimating
.
INJECTION MOLDING
MACHINE
The injection moulding
process involves melting
raw material and
injecting into a mould to
create a car door
component with high
precision this method
allow for the production
of complex shapes and
designs with minimum
material wastage
Efficiency advantages
The efficiency advantages of
injection moulding include
rapid production cycle
reduce labour costs and
minimum material waste .
This process also ensure
consistent quality and
allowance for the ingredients
for various functional
features in the car door
component
Precision and Accuracy
Injection moulding orphans
exceptional precision and accuracy
in creating car door components
The ability to achieve tight tolerance
and detailed components make it
the preferred method for
manufacturing parts with complex
geometry
Project content
overview
Internal Quality Control Dispatched/Delivery
• Testing of Material
Inventory Pre-Delivery Inspection
• Storage/Stock • Checking
Production
Assembly
• Production
• BOP/Child parts
• Trimming
• Finishing
Project content
overview
01 02 03
Material Selection Production Assembly
Please add specific Please add specific Please add specific
Material Selection
The choice of raw material is crucial in
injection moulding of car door manufacturing
factors such as strength durability and
aesthetics are carefully considered to ensure
the production of high quality and visually
appealing car door components
PRODUCTION
Car door interior manufacturing
typically involve injection molding
of plastic panel and trimmed
component followed by assembly
with foam padding fiber or leather
up hosting and attachment of
switches and handles
A S S E M B LY
Power Window Motor
Door Hinge Window Regulator
Lock & Latch Door Molding
Door Switch Door Speaker
Door Handle Window Switch
Pre-Delivery Inspection
Ensure that all necessary preparations are
completed, including clearing the delivery path
and ensuring adequate space for unloading.
Have someone available to receive and inspect
the delivery upon arrival, checking for any
damages or discrepancies.
Provide clear directions to the delivery location
and any specific requirements for access to the
site.
Designing of Mold
A cavity or matrix in which a
fluid or plastic substance is
shaped into a desired finished
product
Simply to make something into
a particular shape/Duplicate 3D
model or object
The mold used in injection molding
typically consists of two main
components: the cavity side and the
core side.
MAINTENANCE OF MOLD
Mold opening
Core flat plate ejector plate
dismantling and cleaning
Slider and Speaker Grill air vent
cleaning
Etching & polishing checking
Cylinder, cover pins and finger pins
checking
Sprue bush radius and eye bolt
thread checking
Anti-rust spray applied and
descaling
Investment Income
Description
PRESENTATION BY :-
RISHABH SINGH CHAUDHARY
NITESH KANNAUJIYA
AZAD SHUKLA
SHIVAM BHARGAV
PRAKHAR
