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Real-Time Defect Detection

The document outlines a solution for real-time defect detection in automotive manufacturing using AI and machine learning. It describes a system that captures images of car parts, analyzes them for defects, classifies the types of defects, and sends real-time alerts to production managers. Key technologies used include Python, TensorFlow, OpenCV, and automotive cameras/sensors.

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rekhamishra7354
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4 views2 pages

Real-Time Defect Detection

The document outlines a solution for real-time defect detection in automotive manufacturing using AI and machine learning. It describes a system that captures images of car parts, analyzes them for defects, classifies the types of defects, and sends real-time alerts to production managers. Key technologies used include Python, TensorFlow, OpenCV, and automotive cameras/sensors.

Uploaded by

rekhamishra7354
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Real-Time Defect Detection in Automotive

Manufacturing
Problem Statement: To detect defects such as scratches, dents, or misalignments
can reduce the quality of the final product and lead to customer dissatisfaction.
Solution Overview : We will design a real-time image-based defect detection
system that uses AI and machine learning to identify defects during the production
of car parts.
Key Features
a) AI-Powered Image Analysis:
• It use computer vision to capture images of car parts in real-time.
• We can analyze images for anomalies such as cracks, scratches, shape misalignment.
b) Defect Classification:
• We train the machine learning model to classify different types of defects such as minor
scratches vs. severe cracks.
• The model can distinguish between acceptable variations and defects that require attention.
c) Real-Time Alerts:
• If a defect is detected, the system immediately sends a notification to the production
manager.
• Alerts can include the type of defect, severity, and recommended action.
Technology Used:
Python: This is a language used for developing the machine learning models and handling image
processing tasks.
TensorFlow: This is deep learning framework for training and deploying the defect detection
model. Convolutional Neural Networks are used for image classification.
OpenCV: This is computer vison library for image preprocessing and basic manipulation such as
resizing, filtering etc.
Automotive Cameras/Sensors: We use cameras along the assembly line to capture high-
resolution images of the car parts in real-time.

Approach
Model Selection: The convolutional neural networks are the best fit for image-based tasks. The
model is trained using labeled images of car parts with and without defects.
Data: For data we use a dataset of car part images which includes both defective and non-
defective parts. We resize images to a uniform size and convert them to grayscale to reduce
computational load.
Training: We train the model on a large dataset with multiple types of defects. We use
techniques such as data augmentation to improve the model's ability to detect defects in various
conditions such as from different angles, lighting etc.
Evaluation: Finally, we evaluate the model using metrics like accuracy, precision, and recall to
ensure it detects defects with minimal false positives/negatives.

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