Presentation On Valve
Presentation On Valve
Presentation on Valves
By : Suresh Dewangan
What is a valve and why it is
required ?
A valve is a mechanical device that
controls the flow of fluid and pressure
within a system or process.
Valve is required for following
applications –
Prevent
excessive
pressure build
up in a pipe line
or vessel.
Safety Valves
pressure relief
valves
(9) NRV/CHECK VALVES
Prevent backflow
of the fluid in to
downstream side
of equipments,
which might get
damaged due to
back flow.
Lift Check Valves
swing check
valves or flap
valves
Gate ,Globe & Non Return
Valves
Construction of Gate Valves
Construction of Globe valve
COMPARISION BETWEEN GLOBE AND GATE VALVE
41O
PLUG
Valve 40 0
seat
Flanged joints:
Used in low pressure and medium pressure
lines up to 40 bar.
Screwed Joints:
Low pressure lines up to 10 Bar
Socket Welded joints :
These are used for medium and high pressure
lines and recommended for sizes up to 50mm.
Butt Welded Joints:
Reliable and leak proof joints and used in high
pressure lines. Very careful attention required
for preparation of edges and during welding.
Selection of materials for
Valve
Based on the actual working pressure and
temperature, the material of the valve and the
basic rating for the valve is selected from the
charts available in the standards.
Carbon steel valves(ASTM A105) --------
Max. temp. of medium 425 0C
High alloy steel valves(ASTM A 182 F22)-------
Max. temp. of medium 5500C
High alloy steel valves(ASTM A 182 F91)-------
Max. temp. of medium 6000C
SS valve for corrosive media ------ ----
Max. temp. of medium 600 0C
CODES & STANDARDS APPLICABLE TO VALVES
The pressure and temperature ratings have
been standardized as per the American
National Standard Institute(ANSI)
standard(ANSI B16.34).
In German standards(DIN), the rating is
indicated by the nominal pressure of the
valve.The nominal pressure is defined as the
maximum pressure at 20 oC for which the
valve is designed. The pressure and temp.
charts given in the standard indicate the
permissible working pressure at various
temperatures to which a valve of a specific
nominal pressure can be used.
Contd.
In the American system, the ratings are
indicated as class
150,300,800,1500,2500,3000 etc. The
permissible working pressures for these
ratings at different temperatures are
given in the ANSI standard B16.34.
Generally valves used in high pressure
lines satisfies all the requirements of
various international codes like
ASME/API/ANSI/IBR.
4250C
** Stellite alloy is a range of Cobalt-Chromium alloy designed for wear resistance. It may also contain tungsten or Mo and a small
but important amount of carbon.
** 17-4 PH® is a martensitic precipitation-hardening stainless steel that provides an outstanding combination of high strength, good
corrosion resistance
Valve Material Selection for
Body
Materials of Construction for Gate Valves
Materials of Construction for Globe valves
IBR FOR VALVE DESIGN
IBR lays down certain regulations regarding
the raw material, design and testing of
valves in order to ensure safety of the
Equipments and operating personnel.
IBR stipulates certain minimum strength
requirements of various materials that is
used in manufacturing of the components.
A list of recognized steel makers from whom
the steels shall be used for the construction
of valve.
Chemical composition and mechanical tests
shall be conducted at the steel makers’
works and the boiler inspector or their
authorized representative witness the tests
and issue material test certificate.
CONTD.
MASTER SLAVE
(Inlet Valve) (Outlet
Valve)