1
Decoding Supply Chain Outsourcing
.Presentation at DIESL’s CAPTAINS OF LOGISTICS Seminar
R SANKARA NARAYANAN
Regional Head – Lighting Supply Chain, Forwarding & Distribution
March 13, 2015
2
Various forms of Sourcing
– Outsourcing
 To obtain components for products or services from sources outside the
organization.
– In-sourcing
 Transfer tasks that were performed outside the organization into the
organization
– Offshoring
 Outsourcing overseas or in a separate country
– Near-shoring,
 Outsourcing to cheaper overseas, still geographically closer locations ,
e.g. Srilanka and Bangladesh
– Rural-sourcing
 Outsourcing to cheaper rural areas in the country
 Volunteering – used in crowd sourcing like, posting questions on
internet and evoke voluntory answers
3
What is Outsourcing
• “the strategic use of outside resources to perform activities
traditionally handled by internal staff and resources,”
• Many Organisations are skeptical about value of
outsourcing for fear of loss of control and transperancy.
• They assume their internal operations are “good enough”
and improving them is not worth the perceived risk.
• Overlooking potential problems and areas for improvement,
however, can result in a timid and complacent workplace
culture
4
Outsourcing
• outsourcing is the contracting out of a company’s non-
core, non-revenue-producing activities to specialists. outsourcing
is a strategic management tool that involves the restructuring of
an organization around what it does best — its core
competencies.
• outsourcing should be carried out from a strategic perspective
and integrated into the overall strategy of the organisation by
proposing an outsourcing framework.
• key strands related to outsourcing including a value chain
perspective, core competency thinking and supply base
influences into the decision‐making process.
5
6
Core Competencies
 Strategic planning defines the mission
and goals for the organization
 From this the organization determines
the role of each business activity
 Core competencies are things the
organization does better than its
competition
 Non-core activities are good candidates
for outsourcing
7
Outsourcing model
8
Outsourcing model
9
Why to outsource ?
10
Comparitive advantage theory
• If an external outsourcing provider can perform
activities more productively than the client firm,
the outsourcing provider should do the work
• This applies regardless of the geographical
location
11
Trends in Outsourcing
• It is no longer primarily about cost
• Often ahead of price, these three issues are central to the decision to
outsource, and sometimes to offshore:
– 1. Competitive agility: the ability to respond quickly to new contractual
needs, new opportunities and changing market conditions.
– 2. Scalability: the need to better manage unforeseen and seasonal
demand and access just-in-time talent. It’s no longer primarily about cost
– 3. Innovation: investment in critical research and development, and the
ability to access high-demand, low-supply talent in order to deliver
innovative products and services in a timely way.
12
Trends in Outsourcing
• Near shoreing is becoming more prevalant : The shift away from the belief
that “cheaper is better” is already taking root in developed economies for
which quality is again the crucial differentiator
• Outsourcing is increasingly applied by Strategic function - and many that
provide expertise by industry, process, regulatory oversight, or job function
• Outsourcing is expanding among mid-sized operators
• Outsourcers and clients are in direct competition for talent. As outsourced
work becomes more strategic and of higher value, more talented workers
want to do it.
• Structures& processesare becoming more formal – eg IAOP, COP
certification, OI, ssonetwork.com
13
Few BPO and KPO Examples in India
14
Case Study -1
LANDMARK GROUP
• The Landmark Group, started in 1973 and currently headquartered at
Dubai is a leading retail and hospitality conglomerate in the Middle East
and India
• Operate over 1,500 outlets encompassing over 20 million square feet,
spread across 19 countries.
• Sells a broad range of products including general merchandise,
furniture, white goods, electronics, baby needs, fashion garments and
more.
• Their core retail brands include Home Centre, Centrepoint, Babyshop,
Splash, Shoe Mart and others.
15
Case Study -1
LANDMARK GROUP
•
• BUSINESS CHALLENGE:
• How to have Inventory Visibility ?
• How to Improve supply chain efficiency ?
• How to Realize uniform pricing across the Gulf Co-operation Council (GCC) ?
• How to Enhance the customer delivery solution?
• How to Enhance store replenishment and stock taking processes?
• How to Eliminate manual entry in financials, across multiple sets of books ?
• How to Implement flexible putaway logic to manage space constrains in the
warehouse
16
Case Study -1
LANDMARK GROUP
• Solutions offered:
• Creating a Logistics bolt-on module to manage import, export and multi-leg routing of
the supply chain process
• Developing and implementing a large custom module to support the trading business
(i.e. Re – Export) and end to end Customer Order Delivery, spread across multiple
systems
• Developing an initial pricing engine to factor cost, incidental expenses, and margin to
derive uniform pricing across the GCC countries. This is shared with suppliers as a value
added service before goods are dispatched
• Simplifying the store return process (very common with very high volumes during end-
of-season sales) to better manage stock at warehouses
• Creating a complete bolt-on module to take care of delivery management for
customers, primarily for furniture products
• Developing a flexible putaway process to minimize space constrains in the warehouse
17
Case Study -1
LANDMARK GROUP
• Solutions offered:
• Addressing and automating complex financial posting requirements
• Developing the bin-based stock count process at stores
• Creating a custom replenishment engine to take care of store needs
•
• Implementing Merchandise Financial Planning (MFP) for better Pre and In-season
planning
• Assisting warehouse managers to implement physical layout changes and improve
operation efficiency
• Integrating Genesis solution seamlessly with all satellite systems to ensure data
consistency across the systems
• Providing business cutover, data migration, operational report and warranty support
• Conducting Train the Trainer workshops for approximately 120 users
18
Case Study -1
LANDMARK GROUP
BENEFITS DERIVED:
• Increased return on inventory investment and more accurate costing
• Greater control over the business processes
• Accurate, detailed inventory tracking
• Accelerated receiving cycle, reducing the time required to move and
sell items
• Improved customer satisfaction through end to end visibility
• Enhanced inventory visibility across the group
• Increased efficiency and accurate financial recording
19
Case Study 2
Dell Call Center
20
Case Study 2
Dell Call Center
• REASONS FOR SHIFTING TO INDIA
• Talent availability - Cheap as well as skilled labourers ,often
overqualified.
• Dell could gain more experience by working with third party vendors.
• Outsourcing helps Dell benchmark its quality and cost.
• Since Dell has seasonality in the business, outsourcing business to
India allowed Dell to ramp up and down without changing employee
count
• Outsourcing to India allowed Dell to spread its call centers
geographically, and then, may mitigate something such as natural
disasters
• Risk mitigation / Distribution .
21
Case Study 2
Dell Call Center
22
Case Study 2
Dell Call Center
• CHALLENGES FACED:
• Time consuming to find the right people and teach them about
Dell’s Culture
• Language and cultural dimensions
• Technology is also a big challenge. When Dell set up its first call
center, it took about seven months for Dell’s officers to decide
what kind of routers and switches to use.
• Difficulty in employee retention
23
Case Study 2
Dell Call Center
• DOWNFALL:
• Customer satisfaction had dropped.
• Dell stopped using a technical support center in Bangalore, India
to handle calls from U.S. customers due to many complaints on
quality of service,
• There are other complaints such as delays in reaching senior
technicians when speaking technical support employees in India.
• CASE ANALYSIS:
• Dell failed to plan for the call centre in the long term.
• Did not plan for with new additions in Dell’s technology base.
• Long delays in transfer of calls lead to customer frustration.
• Cultural issues
24
Case Study 2
Dell Call Center
• LEARNINGS:
• Need for Detailed Planning
• Investigation and pre outsourcing analysis .
• Training employees to acquire language skills of the customer
base.
• Outsourcing manager to be appointed to mange and monitor off
shore outsourcing projects.
• Critical monitoring
25
Why do companies Outsource?
– Reduces administrative burdens
– Focus on strategic areas
– Reduce costs
– Focus on core functions
– Acquire new skills
– Acquire better management
– Assist a fast growth situation
– Avoid labour problems
– Focus on strategy
– Avoid major investments
– Handle overflow situation
– Improve flexibility
– Improve ratios
– Jump on to bandwagon
– Enhance credibility
– Maintain old functions
– Improve performance
– Begin a strategic initiative
26
Outsourcing Process
 Understanding company goals and objectives
 A strategic vision and plan
 Selecting the right vendor
 Management of the relationships
 A properly structured contract
 Open communication
 Senior executive support
 Use of outside expertise
27
Outsourcing Methodologies
28
Risk Evaluation
29
Rating Mechanism for Service Provider
Selection
30
Whether to outsource or not ?
Use Breakeven Analysis
31
Whether to outsource or not ?
Use Breakeven Analysis
32
Outsourcing decision based on Break-Even
33
Advantages of Outsourcing
34
Concerns about Outsourcing in SCM
 Fear of losing control
 Lack of confidence
 Lack of outsourcing education
 Management philosophy and tradition
35
SCM Outsourcing Risks
Short term :
– Pricing issues
– Operational issues at supplier’s end
Long term :
– non-performance by a supplier
– nonalignment of company’s goals with supplier’s goals
36
Myths of Supply Chain Outsourcing
•
– My Outsourced partners are all supply chain experts
– Partners have state-of-the-art IT infrastructure
– By outsourcing production and fulfillment, no need to worry
about execution
– Outsourced partners will provide expert project management
– Outsourcing automatically gives a time-to-market advantage
– Fulfillment is easier to outsource than manufacturing
37
Range of SCM activities for outsourcing
38
Benefits of SCM Outsourcing
• Scope for rigorous analytical skills and techniques to operations
that are often managed by intuition and “gut feel.”
• Operational savings can be realized by improving process
performance and optimizing staffing profiles.
• Companies can realize additional value through increased process
performance, which can improve the entire client supply chain
management organization.
• Focused investments and resources on companies’ core
competencies to help improve speed and efficiency and anlytics
capabilities
39
Benefits of SCM Outsourcing
• Instead of having to manage multiple departments and vendors,
companies gain a single point of accountability through vendor.
• Outsourcing helps to create an integrated, global supply chain
management organization, replacing functional or regional silos,
with improved decision making capabilities.
• Companies can decrease their operational workload, reduce
seasonal staff shortages and enhance process compliance.
• Companies gain access to worldclass technology faster and
cheaper.
40
Optimising Supply chain to Perfection
41

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SCM Outsourcing

  • 1. 1 Decoding Supply Chain Outsourcing .Presentation at DIESL’s CAPTAINS OF LOGISTICS Seminar R SANKARA NARAYANAN Regional Head – Lighting Supply Chain, Forwarding & Distribution March 13, 2015
  • 2. 2 Various forms of Sourcing – Outsourcing  To obtain components for products or services from sources outside the organization. – In-sourcing  Transfer tasks that were performed outside the organization into the organization – Offshoring  Outsourcing overseas or in a separate country – Near-shoring,  Outsourcing to cheaper overseas, still geographically closer locations , e.g. Srilanka and Bangladesh – Rural-sourcing  Outsourcing to cheaper rural areas in the country  Volunteering – used in crowd sourcing like, posting questions on internet and evoke voluntory answers
  • 3. 3 What is Outsourcing • “the strategic use of outside resources to perform activities traditionally handled by internal staff and resources,” • Many Organisations are skeptical about value of outsourcing for fear of loss of control and transperancy. • They assume their internal operations are “good enough” and improving them is not worth the perceived risk. • Overlooking potential problems and areas for improvement, however, can result in a timid and complacent workplace culture
  • 4. 4 Outsourcing • outsourcing is the contracting out of a company’s non- core, non-revenue-producing activities to specialists. outsourcing is a strategic management tool that involves the restructuring of an organization around what it does best — its core competencies. • outsourcing should be carried out from a strategic perspective and integrated into the overall strategy of the organisation by proposing an outsourcing framework. • key strands related to outsourcing including a value chain perspective, core competency thinking and supply base influences into the decision‐making process.
  • 5. 5
  • 6. 6 Core Competencies  Strategic planning defines the mission and goals for the organization  From this the organization determines the role of each business activity  Core competencies are things the organization does better than its competition  Non-core activities are good candidates for outsourcing
  • 10. 10 Comparitive advantage theory • If an external outsourcing provider can perform activities more productively than the client firm, the outsourcing provider should do the work • This applies regardless of the geographical location
  • 11. 11 Trends in Outsourcing • It is no longer primarily about cost • Often ahead of price, these three issues are central to the decision to outsource, and sometimes to offshore: – 1. Competitive agility: the ability to respond quickly to new contractual needs, new opportunities and changing market conditions. – 2. Scalability: the need to better manage unforeseen and seasonal demand and access just-in-time talent. It’s no longer primarily about cost – 3. Innovation: investment in critical research and development, and the ability to access high-demand, low-supply talent in order to deliver innovative products and services in a timely way.
  • 12. 12 Trends in Outsourcing • Near shoreing is becoming more prevalant : The shift away from the belief that “cheaper is better” is already taking root in developed economies for which quality is again the crucial differentiator • Outsourcing is increasingly applied by Strategic function - and many that provide expertise by industry, process, regulatory oversight, or job function • Outsourcing is expanding among mid-sized operators • Outsourcers and clients are in direct competition for talent. As outsourced work becomes more strategic and of higher value, more talented workers want to do it. • Structures& processesare becoming more formal – eg IAOP, COP certification, OI, ssonetwork.com
  • 13. 13 Few BPO and KPO Examples in India
  • 14. 14 Case Study -1 LANDMARK GROUP • The Landmark Group, started in 1973 and currently headquartered at Dubai is a leading retail and hospitality conglomerate in the Middle East and India • Operate over 1,500 outlets encompassing over 20 million square feet, spread across 19 countries. • Sells a broad range of products including general merchandise, furniture, white goods, electronics, baby needs, fashion garments and more. • Their core retail brands include Home Centre, Centrepoint, Babyshop, Splash, Shoe Mart and others.
  • 15. 15 Case Study -1 LANDMARK GROUP • • BUSINESS CHALLENGE: • How to have Inventory Visibility ? • How to Improve supply chain efficiency ? • How to Realize uniform pricing across the Gulf Co-operation Council (GCC) ? • How to Enhance the customer delivery solution? • How to Enhance store replenishment and stock taking processes? • How to Eliminate manual entry in financials, across multiple sets of books ? • How to Implement flexible putaway logic to manage space constrains in the warehouse
  • 16. 16 Case Study -1 LANDMARK GROUP • Solutions offered: • Creating a Logistics bolt-on module to manage import, export and multi-leg routing of the supply chain process • Developing and implementing a large custom module to support the trading business (i.e. Re – Export) and end to end Customer Order Delivery, spread across multiple systems • Developing an initial pricing engine to factor cost, incidental expenses, and margin to derive uniform pricing across the GCC countries. This is shared with suppliers as a value added service before goods are dispatched • Simplifying the store return process (very common with very high volumes during end- of-season sales) to better manage stock at warehouses • Creating a complete bolt-on module to take care of delivery management for customers, primarily for furniture products • Developing a flexible putaway process to minimize space constrains in the warehouse
  • 17. 17 Case Study -1 LANDMARK GROUP • Solutions offered: • Addressing and automating complex financial posting requirements • Developing the bin-based stock count process at stores • Creating a custom replenishment engine to take care of store needs • • Implementing Merchandise Financial Planning (MFP) for better Pre and In-season planning • Assisting warehouse managers to implement physical layout changes and improve operation efficiency • Integrating Genesis solution seamlessly with all satellite systems to ensure data consistency across the systems • Providing business cutover, data migration, operational report and warranty support • Conducting Train the Trainer workshops for approximately 120 users
  • 18. 18 Case Study -1 LANDMARK GROUP BENEFITS DERIVED: • Increased return on inventory investment and more accurate costing • Greater control over the business processes • Accurate, detailed inventory tracking • Accelerated receiving cycle, reducing the time required to move and sell items • Improved customer satisfaction through end to end visibility • Enhanced inventory visibility across the group • Increased efficiency and accurate financial recording
  • 19. 19 Case Study 2 Dell Call Center
  • 20. 20 Case Study 2 Dell Call Center • REASONS FOR SHIFTING TO INDIA • Talent availability - Cheap as well as skilled labourers ,often overqualified. • Dell could gain more experience by working with third party vendors. • Outsourcing helps Dell benchmark its quality and cost. • Since Dell has seasonality in the business, outsourcing business to India allowed Dell to ramp up and down without changing employee count • Outsourcing to India allowed Dell to spread its call centers geographically, and then, may mitigate something such as natural disasters • Risk mitigation / Distribution .
  • 21. 21 Case Study 2 Dell Call Center
  • 22. 22 Case Study 2 Dell Call Center • CHALLENGES FACED: • Time consuming to find the right people and teach them about Dell’s Culture • Language and cultural dimensions • Technology is also a big challenge. When Dell set up its first call center, it took about seven months for Dell’s officers to decide what kind of routers and switches to use. • Difficulty in employee retention
  • 23. 23 Case Study 2 Dell Call Center • DOWNFALL: • Customer satisfaction had dropped. • Dell stopped using a technical support center in Bangalore, India to handle calls from U.S. customers due to many complaints on quality of service, • There are other complaints such as delays in reaching senior technicians when speaking technical support employees in India. • CASE ANALYSIS: • Dell failed to plan for the call centre in the long term. • Did not plan for with new additions in Dell’s technology base. • Long delays in transfer of calls lead to customer frustration. • Cultural issues
  • 24. 24 Case Study 2 Dell Call Center • LEARNINGS: • Need for Detailed Planning • Investigation and pre outsourcing analysis . • Training employees to acquire language skills of the customer base. • Outsourcing manager to be appointed to mange and monitor off shore outsourcing projects. • Critical monitoring
  • 25. 25 Why do companies Outsource? – Reduces administrative burdens – Focus on strategic areas – Reduce costs – Focus on core functions – Acquire new skills – Acquire better management – Assist a fast growth situation – Avoid labour problems – Focus on strategy – Avoid major investments – Handle overflow situation – Improve flexibility – Improve ratios – Jump on to bandwagon – Enhance credibility – Maintain old functions – Improve performance – Begin a strategic initiative
  • 26. 26 Outsourcing Process  Understanding company goals and objectives  A strategic vision and plan  Selecting the right vendor  Management of the relationships  A properly structured contract  Open communication  Senior executive support  Use of outside expertise
  • 29. 29 Rating Mechanism for Service Provider Selection
  • 30. 30 Whether to outsource or not ? Use Breakeven Analysis
  • 31. 31 Whether to outsource or not ? Use Breakeven Analysis
  • 34. 34 Concerns about Outsourcing in SCM  Fear of losing control  Lack of confidence  Lack of outsourcing education  Management philosophy and tradition
  • 35. 35 SCM Outsourcing Risks Short term : – Pricing issues – Operational issues at supplier’s end Long term : – non-performance by a supplier – nonalignment of company’s goals with supplier’s goals
  • 36. 36 Myths of Supply Chain Outsourcing • – My Outsourced partners are all supply chain experts – Partners have state-of-the-art IT infrastructure – By outsourcing production and fulfillment, no need to worry about execution – Outsourced partners will provide expert project management – Outsourcing automatically gives a time-to-market advantage – Fulfillment is easier to outsource than manufacturing
  • 37. 37 Range of SCM activities for outsourcing
  • 38. 38 Benefits of SCM Outsourcing • Scope for rigorous analytical skills and techniques to operations that are often managed by intuition and “gut feel.” • Operational savings can be realized by improving process performance and optimizing staffing profiles. • Companies can realize additional value through increased process performance, which can improve the entire client supply chain management organization. • Focused investments and resources on companies’ core competencies to help improve speed and efficiency and anlytics capabilities
  • 39. 39 Benefits of SCM Outsourcing • Instead of having to manage multiple departments and vendors, companies gain a single point of accountability through vendor. • Outsourcing helps to create an integrated, global supply chain management organization, replacing functional or regional silos, with improved decision making capabilities. • Companies can decrease their operational workload, reduce seasonal staff shortages and enhance process compliance. • Companies gain access to worldclass technology faster and cheaper.
  • 40. 40 Optimising Supply chain to Perfection
  • 41. 41