INDEX
ABSTRACT....................................................................................................................01
1 INTRODUCTION........................................................................................................01
2 PARTS AND OPERATION........................................................................................01
2.1 Hydraulic automatic transmissions...........................................................................01
2.1.1 Torqueconverter...................................................................................................02
2.1.2 Planetary gears train...............................................................................................02
2.1.3 Hydraulic controls..................................................................................................02
2.2 Continuously variable transmissions.........................................................................03
2.2.1 E-CVT....................................................................................................................03
2.3 Dual-clutch transmissions..............................................................................04
2.4 Automatic transmission modes.......................................................................04
2.4.1 Park (P).........................................................................................................04
2.4.2 Reverse (R)......................................................................................................05
2.4.3 Neutral / No gear (N).......................................................................................05
2.4.4 Drive (D)..............................................................................................................06
2.4.5 Overdrive ........................................................................................................06
2.4.6 Third (3)..........................................................................................................06
2.4.7 Second (2 or S)..................................................................................................07
2.4.8 First (1 or L [Low])......................................................................................... 07
2.5 Manual controls................................................................................................07
2.6 Manufacturer-specific modes...............................................................................08
2.6.1 D5..................................................................................................................... 08
2.6.2 D4..................................................................................................................... 08
2.6.3 D3 or 3............................................................................................................... 08
2.6.4 D2 and D1........................................................................................................... 08
2.6.5 S or Sport..............................................................................................................08
2.6.6 + −, and M.......................................................................................................... 08
2.6.7 Winter (W)...........................................................................................................09
2.6.8 Brake (B)............................................................................................................. 09
3. Comparison with manual transmission................................................................09
3.1 Effects on vehicle control.......................................................................................09
3.1.1 Cornering................................................................................................................09
3.1.2 Maintaining constant speed...................................................................................10
3.1.3 Controlling wheelspin.........................................................................................10
3.1.4 Climbing steep slippery slopes..........................................................................10
3.2 Energy efficiency....................................................................................................10
4. Automatic transmission models.................................................................................11
5. CONCLUSION...................................................................................................... 11
6. REFERENCES..........................................................................................................11
AUTOMATIC GEAR TRANSMISSION
ABSTRACT:
In this study, a gear shifting mechanism was designed and applied on an auto clutch featured
bike to make the gear transmission process faster and less destructible for the diver using Embedded
System design. The present automatic transmission is fully mechanically controlled and costs very
high and it is not suitable for small displacement engines. But the gear transmission mechanism
designed makes driving easier and to achieve efficient driving. This new device must be reliable, has
small dimensions, economical and low maintenance cost. This project aims to improve the gear
shifting process with a suitable control mechanism to implement in clutch featured bikes. According to
the suggested gear shifting method, the microcontroller selects the transmission gear as per the speed
of the vehicle without any human interference. The head light control is designed which dims and dips
if any vehicles comes opposite with high beam. This is a safety feature installed to avoid accidents
caused due to high beam lights having blinding effect on drivers coming from the opposite direction.
1. INTRODUCTION:
The topic of current interest in the area of controller development for automatic
transmissions with a finite number of gearshifts which transmits the gears automatically with respect
to speed. Gearshifts in automatic transmissions involve a change in the power flow path through the
transmission. Advantages of these automatic transmissions include simplicity of mechanical design
and savings in transmission weight and size, which are beneficial in terms of fuel economy and
production costs. This enables gain in fuel economy while meeting drivability and performance goals,
these savings become more significant.
The designed automatic transmission is done in an auto-clutch featured bike which can be
applied effectively and efficiently in a clutch featured bikes with suitable control techniques. The
ultimate goal of our project is to transmit the gears without the human interference and to attain
efficient, safe and easy driving in cost effective way. Microcontroller is the heart of the system which
handles all the sub devices connected across it. We have used Atmel 89s52 microcontroller.
2 PARTS AND OPERATION
2.1 Hydraulic automatic transmissions
The predominant form of automatic transmission is hydraulically operated; using a fluid
coupling or torque converter, and a set of planetary gearsets to provide a range of gear ratios.Hydraulic
automatic transmissions consist of three major components:
2.1.1 Torque converter:
A type of fluid coupling, hydraulically connecting the engine to the transmission. This
takes the place of a friction clutch in a manual transmission It transmits and decouples the engine
power to the planetary gears, allowing the vehicle to come to stop with the engine still running
without stalling.
A torque converter differs from a fluid coupling, in that it provides a variable amount
of torque multiplication at low engine speeds, increasing breakaway acceleration. A fluid coupling
works well when both the impeller and turbine are rotating at similar speeds, but it is very inefficient
at initial acceleration, where rotational speeds are very different. This torque multiplication is
accomplished with a third member in the coupling assembly known as the stator, which acts to modify
the fluid flow depending on the relative rotational speeds of the impeller and turbine. The stator itself
does not rotate, but its vanes are so shaped that when the impeller (which is driven by the engine) is
rotating at a high speed and the turbine (which receives the transmitted power) is spinning at a low
speed, the fluid flow hits the vanes of the turbine in a way that multiplies the torque being applied.
This causes the turbine to begin spinning faster as the vehicle accelerates (ideally), and as the relative
rotational speeds equalize, the torque multiplication diminishes. Once the impeller and turbine are
rotating within 10% of each other's speed, the stator ceases to function and the torque converter acts as
a simple fluid coupling.
2.1.2 Planetary gears train:
Consisting of planetary gear sets as well as clutches and bands. These are the
mechanical systems that provide the various gear ratios, altering the speed of rotation of the output
shaft depending on which planetary gears are locked.
To effect gear changes, one of two types of clutches or bands are used to hold a
particular member of the planetary gearset motionless, while allowing another member to rotate,
thereby transmitting torque and producing gear reductions or overdrive ratios. These clutches are
actuated by the valve body (see below), their sequence controlled by the transmission's internal
programming. Principally, a type of device known as a sprag or roller clutch is used for routine
upshifts/downshifts. Operating much as a ratchet, it transmits torque only in one direction, free-
wheeling or "overrunning" in the other. The advantage of this type of clutch is that it eliminates the
sensitivity of timing a simultaneous clutch release/apply on two planetaries, simply "taking up" the
drivetrain load when actuated, and releasing automatically when the next gear's sprag clutch assumes
the torque transfer. The bands come into play for manually selected gears, such as low range or
reverse, and operate on the planetary drum's circumference. Bands are not applied when
drive/overdrive range is selected, the torque being transmitted by the sprag clutches instead. Bands are
used for braking; the GM Turbo-Hydramatics incorporated this.
2.1.3 Hydraulic controls
Uses special transmission fluid sent under pressure by an oil pump to control various
clutches and bands modifying the speed of the output depending on the vehicle's running condition.
Not to be confused with the impeller inside the torque converter, the pump is typically a
gear pump mounted between the torque converter and the planetary gearset. It draws transmission
fluid from a sump and pressurizes it, which is needed for transmission components to operate. The
input for the pump is connected to the torque converter housing, which in turn is bolted to the engine's
flexplate, so the pump provides pressure whenever the engine is running and there is enough
transmission fluid, but the disadvantage is that when the engine is not running, no oil pressure is
available to operate the main components of the transmission, and is thus impossible to push-start a
vehicle equipped with an automatic transmission. Early automatic transmissions also had a rear pump
for towing purposes, ensuring the lubrication of the rear-end components.
The governor is connected to the output shaft and regulates the hydraulic pressure
depending on the vehicle speed. The engine load is monitored either by a throttle cable or a vacuum
modulator. The valve body is the hydraulic control center that receives pressurized fluid from the main
pump operated by the fluid coupling/torque converter. The pressure coming from this pump is
regulated and used to run a network of spring-loaded valves, check balls and servo pistons. The valves
use the pump pressure and the pressure from a centrifugal governor on the output side (as well as
hydraulic signals from the range selector valves and the throttle valve or modulator) to control which
ratio is selected on the gearset; as the vehicle and engine change speed, the difference between the
pressures changes, causing different sets of valves to open and close. The hydraulic pressure
controlled by these valves drives the various clutch and brake band actuators, thereby controlling the
operation of the planetary gearset to select the optimum gear ratio for the current operating conditions.
However, in many modern automatic transmissions, the valves are controlled by electro-mechanical
servos which are controlled by the electronic engine control unit (ECU) or a separate transmission
control unit (TCU, also known as transmission control module (TCM).
The hydraulic & lubricating oil, called automatic transmission fluid (ATF),
provides lubrication, corrosion prevention, and a hydraulic medium to convey mechanical power (for
the operation of the transmission). Primarily made from refined petroleum, and processed to provide
properties that promote smooth power transmission and increase service life, the ATF is one of the few
parts of the automatic transmission that needs routine service as the vehicle ages.
The multitude of parts, along with the complex design of the valve body,
originally made hydraulic automatic transmissions much more complicated (and expensive) to build
and repair than manual transmissions. In most cars (except US family, luxury, sport-utility vehicle,
and minivan models) they have usually been extra-cost options for this reason. Mass manufacturing
and decades of improvement have reduced this cost gap.
In some modern cars, computers use sensors on the engine to
detect throttle position, vehicle speed, engine speed, engine load, etc. to control the exact shift point.
The computer transmits the information via solenoids that redirect the fluid the appropriate clutch
or servo to control shifting.
2.2 Continuously variable transmissions:
A fundamentally different type of automatic transmission is the continuously variable
transmission, or CVT, which can smoothly and steplessly alter its gear ratio by varying the diameter of
a pair of belt or chain-linked pulleys, wheels or cones. Some continuously variable transmissions use
a hydrostatic drive — consisting of a variable displacement pump and a hydraulic motor — to transmit
power without gears. Some early forms, such as the Hall system (which dates back to 1896), used a
fixed displacement pump and a variable displacement motor, and were designed to provide robust
variable transmission for early commercial heavy motor vehicles.CVT designs are usually as fuel
efficient as manual transmissions in city driving, but early designs lose efficiency as engine speed
increases.
A slightly different approach to CVT is the concept of toroidal CVT or infinitely variable
transmission (IVT). These concepts provide zero and reverse gear ratios.
2.2.1 E-CVT:
Some hybrid vehicles, notably those of Toyota, Lexus and Ford Motor Company, have
an electronically controlled CVT (E-CVT). In this system, the transmission has fixed gears, but the
ratio of wheel-speed to engine-speed can be continuously varied by controlling the speed of the third
input to a differential using motor-generators.
2.3 Dual-clutch transmissions:
A dual-clutch transmission, or DCT (sometimes referred to as a twin-clutch transmission
or double-clutch transmission), is a modern type of semi-automatic transmission and electrohydraulic
manual transmission. It uses two separate clutches for odd and even gear sets. It can fundamentally be
described as two separate manual transmissions (with their respective clutches) contained within one
housing, and working as one unit. They are usually operated in a fully automatic mode, and many also
have the ability to allow the driver to manually shift gears in semi-automatic mode, albeit still using
the transmission's electro-hydraulics.
2.4 Automatic transmission modes:
Conventionally, in order to select the transmission operating mode, the driver
moves a selection lever located either on the steering column or on the floor (as with a manual on the
floor, except that automatic selectors on the floor do not move in the same type of pattern as manual
levers do). In order to select modes, or to manually select specific gear ratios, the driver must push a
button in (called the shift-lock button) or pull the handle (only on column mounted shifters) out. Some
vehicles position selector buttons for each mode on the cockpit instead, freeing up space on the central
console.
Vehicles conforming to US Government standards must have the modes ordered
P-R-N-D-L (left to right, top to bottom, or clockwise). Previously, quadrant-selected automatic
transmissions often used a P-N-D-L-R layout, or similar. Such a pattern led to a number of deaths and
injuries owing to driver error causing unintentional gear selection, as well as the danger of having a
selector (when worn) jump into reverse from low gear during engine braking maneuvers.
A floor selection lever in a 1992 Ford Escort showing the P-R-N-[D]-D-L modes as well as the shift
lock button on the top of the lever
Depending on the model and make of the transmission, these controls can take several forms. However
most include the following:
2.4.1 Park (P):
This selection mechanically locks the output shaft of transmission, restricting the vehicle from
moving in any direction. A parking pawl prevents the transmission from rotating, and therefore the
vehicle from moving. However, the vehicle's non-driven wheels are still free to rotate, and the driven
wheels may still rotate individually (because of the differential). For this reason, it is recommended to
use the hand brake (parking brake) because this actually locks (in most cases) the wheels and prevents
them from moving. It is typical of front-wheel-drive vehicles for the parking brake to lock the rear
(non-driving) wheels, so use of both the parking brake and the transmission park lock provides the
greatest security against unintended movement on slopes. This also increases the life of the
transmission and the park pin mechanism, because parking on an incline with the transmission in park
without the parking brake engaged will cause undue stress on the parking pin, and may even prevent
the pin from releasing. A hand brake should also prevent the car from moving if a worn selector
accidentally drops into reverse gear while idling.
A car should be allowed to come to a complete stop before setting the transmission into park
to prevent damage. Usually, Park (P) is one of only two selections in which the car's engine can be
started, the other being Neutral (N). This is typically achieved via a normally open inhibitor switch
(sometimes called a "neutral safety switch") wired in series with the starter motor engagement circuit,
which is closed when P or N is selected, completing the circuit (when the key is turned to the start
position). In many modern cars and trucks, the driver must have the foot brake applied before the
transmission can be taken out of park. The Park position is omitted on buses/coaches (and some road
tractors) with automatic transmission (on which a parking pawl is not practical), which must instead be
placed in neutral with the air-operated parking brakes set.
2.4.2 Reverse (R):
This engages reverse gear within the transmission, permitting the vehicle to be driven
backward, and operates a switch to turn on the white backup lights for improved visibility (the switch
may also activate a beeper on delivery trucks or other large vehicles to audibly warn other drivers and
nearby pedestrians of the driver's reverse movement). To select reverse in most transmissions, the
driver must come to a complete stop, depress the shift-lock button (or move the shift lever toward the
driver in a column shifter, or move the shifter sideways along a notched channel in a console shifter)
and select reverse. The driver should avoid engaging reverse while the vehicle is moving forwards,
and likewise avoid engaging any forward gear while travelling backwards. On transmissions with a
torque converter, doing so at very low speed (walking pace) is not harmful, but causes unnecessary
wear on clutches and bands, and a sudden deceleration that not only is uncomfortable, but also
uncontrollable since the brakes and the throttle contribute in the same direction. This sudden
acceleration, or jerk, can still be felt when engaging the gear at standstill, but the driver normally
suppresses this by holding the brakes. Travelling slowly in the right direction while engaging the gear
minimizes the jerk further, which is actually beneficial to the wearing parts of the transmission.
Electronically controlled transmissions may behave differently, as engaging a gear at speed is
essentially undefined behaviour. Some modern transmissions have a safety mechanism that will resist
putting the car in reverse when the vehicle is moving forward; such a mechanism may consist of a
solenoid-controlled physical barrier on either side of the reverse position, electronically engaged by a
switch on the brake pedal, so that the brake pedal needs to be depressed in order to allow the selection
of reverse. Some electronic transmissions prevent or delay engagement of reverse gear altogether
while the car is moving.
Some shifters with a shift button allow the driver to freely move the shifter from R to N or D without
actually depressing the button. However, the driver cannot shift back to R without depressing the shift
button, to prevent accidental shifting which could damage the transmission, especially at high speeds.
2.4.3 Neutral / No gear (N):
This disengages all gear trains within the transmission, effectively disconnecting the
transmission from the driven wheels, allowing the vehicle to coast freely under its own weight and
gain momentum without the motive force from the engine. Coasting in idle down long grades (where
law permits) should be avoided, though, with many transmission designs as the transmission's
lubrication pump is commonly driven by the input (engine) side, which may not provide sufficient
fluid flow at engine idle speed for high-speed travel. Similarly, emergency towing (with the driven
wheels of the disabled and non-running vehicle on the ground) with an automatic transmission in
neutral is not permitted by the manufacturer for many vehicles. Manufacturers understand emergency
situations and list limitations of towing a vehicle in neutral (usually not to exceed 55 mph and 50
miles). This is the only other selection in which the vehicle's engine may be started.
2.4.4 Drive (D):
This position allows the transmission to engage the full range of available forward gear
ratios, allowing the vehicle to move forward and accelerate through its range of gears. The number of
gear ratios within the transmission depends on the model, but three was initially predominant. In the
1990s four and five speeds became common. Six-speed automatic transmissions were probably the
most common offering in cars and trucks from about 2010, and were still common (especially in older
or less expensive models of vehicles) in 2017. However, seven-speed automatics had become available
in some high-performance production luxury cars (found in Mercedes 7G gearbox, Infiniti), as are
eight-speed autos in models from 2006 introduced by Aisin Seiki Co. in Lexus, ZF, Hyundai Motor
Company and General Motors. From 2013 are available nine speeds transmissions produced
by ZF and Mercedes 9G. In the 2017 model year Ford and General Motors introduced a 10-speed
transmission.
2.4.5 Overdrive ('D', 'OD', or a boxed [D] or the absence of an illuminated
'O/D OFF'):
This mode is used in some transmissions to allow early computer-controlled
transmissions to engage the automatic overdrive. In these transmissions, Drive (D) locks the automatic
overdrive off, but is identical otherwise. OD (Overdrive) in these cars is engaged under steady speeds
or low acceleration at approximately 35–45 mph (56–72 km/h). Under hard acceleration or below 35–
45 mph (56–72 km/h), the transmission will automatically downshift. Other vehicles with this selector
(for example light trucks) will not only disable up-shift to the overdrive gear, but keep the remaining
gears available for use of engine braking. Drivers should verify the behaviour of this switch and
consider the benefits of reduced friction brake use when city driving where speeds typically do not
necessitate the overdrive gear.
Most automatic transmissions include some means of forcing a downshift (Throttle
kickdown) into the lowest possible gear ratio if the throttle pedal is fully depressed. In many older
designs, kickdown is accomplished by mechanically actuating a valve inside the transmission. Most
modern designs use a solenoid-operated valve that is triggered by a switch on the throttle linkage or by
the engine control unit (ECU) in response to an abrupt increase in engine power.
Mode selection allows the driver to choose between preset shifting programs. For
example, Economy mode saves fuel by upshifting at lower engine speeds, while Sport mode (aka
"Power" or "Performance") delays upshifting for maximum acceleration. Some transmission units also
have Winter mode, where higher gear ratios are chosen to keep revs as low as possible while on
slippery surfaces. The modes also change how the computer responds to throttle input.
Conventionally, automatic transmissions have selector positions that allow the
driver to limit the maximum ratio that the transmission may engage. On older transmissions, this was
accomplished by a mechanical lockout in the transmission valve body preventing an upshift until the
lockout was disengaged; on computer-controlled transmissions, the same effect is accomplished by
firmware. The transmission can still upshift and downshift automatically between the remaining ratios:
for example, in the 3 range, a transmission could shift from first to second to third, but not into fourth
or higher ratios. Some transmissions will still upshift automatically into the higher ratio if the engine
reaches its maximum permissible speed in the selected range.
2.4.6 Third (3):
This mode limits the transmission to the first three gear ratios, or sometimes locks the
transmission in third gear. This can be used to climb or going down hill. Some vehicles will
automatically shift up out of third gear in this mode if a certain revolutions per minute (RPM) range is
reached in order to prevent engine damage. This gear is also recommended while towing a trailer.
2.4.7 Second (2 or S):
This mode limits the transmission to the first two gear ratios, or locks the transmission in
second gear on Ford, Kia, and Honda models. This can be used to drive in adverse conditions such
as snow and ice, as well as climbing or going down hills in winter. It is usually recommended to use
second gear for starting on snow and ice, and use of this position enables this with an automatic
transmission. Some vehicles will automatically shift up out of second gear in this mode if a certain
RPM range is reached in order to prevent engine damage.
Although traditionally considered second gear, there are other names used. Chrysler models with a
three-speed automatic since the late 1980s have called this gear 3 while using the traditional names
for Drive and Low. Oldsmobile has called second gear as the 'Super' range — which was first used on
their 4-speed Hydramatic transmissions, although the use of this term continued until the early 1980s
when GM's Turbo Hydramatic automatic transmissions were standardized by all of their divisions
years after the 4-speed Hydramatic was discontinued.
Some automatics, particularly those fitted to larger capacity or high torque engines, either
when "2" is manually selected, or by engaging a winter mode, will start off in second gear instead of
first, and then not shift into a higher gear until returned to "D." Also note that as with most American
automatic transmissions, selecting "2" using the selection lever will not tell the transmission to be in
only 2nd gear; rather, it will simply limit the transmission to 2nd gear after prolonging the duration of
1st gear through higher speeds than normal operation. The 2000–2002 Lincoln LS V8 (the five-speed
automatic without manumatic capabilities, as opposed to the optional sport package w/ manu-matic 5-
speed) started in 2nd gear during most starts both in winter and other seasons by selecting the "D5"
transmission selection notch in the shiftgate (for fuel savings), whereas "D4" would always start in 1st
gear. This is done to reduce torque multiplication when proceeding forward from a standstill in
conditions where traction was limited — on snow- or ice-covered roads, for example.
2.4.8 First (1 or L [Low]):
This mode locks the transmission in first gear only. In older vehicles, it will not change
to any other gear range. Some vehicles will automatically shift up out of first gear in this mode if a
certain RPM range is reached in order to prevent engine damage. This, like second, can be used during
the winter season, for towing, or for downhill driving to increase the engine braking effect. The
"Austin Mini" automatic transmission is different in this respect - This mode locks the transmission in
first gear, but the gearbox has a freewheel on the overrun. Closing the throttle after acceleration results
in the vehicle continuing at the same speed and only slowing down due to friction and wind resistance.
During this time, the engine RPM will drop back to idle until the throttle is pressed again. What this
means is that in "First", engine braking is not available and "2" is the lowest gear that should be used
whilst descending hills. The Mini's (and the 1100/1300's) 4-speed Automatic transmission was unusual
in that it allowed manual selection of all forward gears, enabling the driver to "take off" from a
standstill in any of the four ratios. It also provided no "Park" position.
2.5 Manual controls:
Some transmissions have a mode in which the driver has full control of ratios change (either by
moving the selector, or through the use of buttons or paddles), completely overriding the automated
function of the hydraulic controller. Such control is particularly useful in cornering, to avoid unwanted
upshifts or downshifts that could compromise the vehicle's balance or traction. "Manumatic" shifters,
first popularized by Porsche in the 1990s under the trade name Tiptronic, have become a popular
option on sports cars and other performance vehicles. With the near-universal prevalence of
electronically controlled transmissions, they are comparatively simple and inexpensive, requiring only
software changes, and the provision of the actual manual controls for the driver. The amount of true
manual control provided is highly variable: some systems will override the driver's selections under
certain conditions, generally in the interest of preventing engine damage. Since these gearboxes also
have a throttle kickdown switch, it is impossible to fully exploit the engine power at low to medium
engine speeds
2.6 Manufacturer-specific modes:
As well as the above modes there are other modes, dependent on the manufacturer and
model. Some examples include:
2.6.1 D5:
In Hondas and Acuras equipped with five-speed automatic transmissions, this mode is used commonly
for highway use (as stated in the manual), and uses all five forward gear ratios.
2.6.2 D4:
This mode is also found in Honda and Acura four or five-speed automatics, and only uses the first four
gear ratios. According to the manual, it is used for stop-and-go traffic, such as city driving.
2.6.3 D3 or 3:
This mode is found in Honda, Acura, Volkswagen and Pontiac four-speed automatics and only uses
the first three gear ratios. According to the manual, it is used for stop-and-go traffic, such as city
driving.
2.6.4 D2 and D1:
These modes are found on older Ford transmissions (C6, etc.). In D1, all three gears are used, whereas
in D2 the car starts in second gear and upshifts to third.
2.6.5 S or Sport:
This is commonly described as Sport mode. It operates in an identical manner as "D" mode, except
that the upshifts change much higher up the engine's rev range. This has the effect on maximising all
the available engine output, and therefore enhances the performance of the vehicle, particularly during
acceleration. This mode will also downchange much higher up the rev range compared to "D" mode,
maximising the effects of engine braking. This mode will have a detrimental effect on fuel economy.
Hyundai has a Norm/Power switch next to the gearshift for this purpose on the Tiburon.
Some early GMs equipped with HYDRA-MATIC transmissions used (S) to indicate Second gear,
being the same as the 2 position on a Chrysler, shifting between only first and second gears. This
would have been recommended for use on steep grades, or slippery roads like dirt, or ice, and limited
to speeds under 40 mph. (L) was used in some early GMs to indicate (L)ow gear, being the same as
the 2 position on a Chrysler, locking the transmission into first gear. This would have been
recommended for use on steep grades, or slippery roads like dirt, or ice, and limited to speeds under
15 mph.
2.6.6 + −, and M:
This is for the Manual mode selection of gears in certain automatics, such as Porsche and Honda's
Tiptronic and BMW and Kia's Steptronic. The M feature can also be found in vehicles such as
the Dodge Magnum and Journey; Pontiac G6; Mazda3, Mazda6, and CX-7; Toyota
Camry, Corolla, Fortuner, Previa and Innova; Kia Forte (K3/Cerato), Optima(K5), Cadenza (K7)
and K9 (Quoris). Mitsubishi montero sport / pajero sport and some Audi models (Audi TT) do not
have the M, and instead have the + and -, which is separated from the rest of the shift modes; the same
is true for some Peugeot products like the Peugeot 206. Meanwhile, the driver can shift up and down
at will by toggling the (console mounted) shift lever similar to a semi-automatic transmission. This
mode may be engaged either through a selector/position or by actually changing the gears (e.g.,
tipping the gear-down paddles mounted near the driver's fingers on the steering wheel).
2.6.7 Winter (W):
In some Volvo, Mercedes-Benz, BMW and General Motors models, a winter mode can be engaged so
that second gear is selected instead of first when pulling away from stationary, to reduce the likelihood
of loss of traction due to wheel spin on snow or ice. On GM cars, this was D2 in the 1950s, Second
Gear Start after 1990, and Snow/Ice mode in the 2010s. On Ford, Kia, and Honda automatics, this
feature can be accessed by moving the gear selector to 2 to start, then taking one's foot off the
accelerator while selecting D once the vehicle is moving.
2.6.8 Brake (B):
A mode selectable on some Toyota models, as well as electric cars from several manufacturers. It can
be used to decelerate, or maintain speed going downhill, without using the conventional brakes. In
non-hybrid cars, B mode selects a lower gear to increase engine braking. GM called this "HR" ("hill
retarder") and "GR" ("grade retarder") in the 1950s. In hybrids such as the Toyota Prius, which have a
fixed gear ratio, B mode slows the car in part by increasing engine air intake, which enhances engine
braking.[14] In electric cars such as the Nissan Leaf[15] and Mitsubishi i-MiEV,[16] B mode increases the
level of regenerative braking when the accelerator pedal is released.
Some automatic transmissions modified or designed specifically for drag racing may also incorporate
a transbrake as part of a manual valve body. Activated by electrical solenoid control, a transbrake
simultaneously engages the first and reverse gears, locking the transmission and preventing the input
shaft from turning. This allows the driver of the car to raise the engine RPM against the resistance of
the torque converter, then launch the car by simply releasing the transbrake switch.
3. Comparison with manual transmission:
Most cars sold in North America since the 1950s have been available
with an automatic transmission, based on the fact that the three major American car manufacturers had
started using automatics. Conversely, in Europe a manual gearbox is standard, with only 20% of
drivers opting for an automatic gearbox compared with the United States.[18] In some Asian markets
and in Australia, automatic transmissions have become very popular since the 1980s.[citation needed]
Vehicles equipped with automatic transmissions are not as complex to
drive. Consequently, in some jurisdictions, drivers who have passed their driving test in a vehicle with
an automatic transmission will not be licensed to drive a manual transmission vehicle. Conversely, a
manual license will allow the driver to drive vehicles with either an automatic or manual transmission.
Countries in which such driving license restrictions are applied include some states in
Austrlia, Belgium, Belize, China, Croatia, Denmark, DominicanRepublic, Estonia, Finland, France, G
ermany, Hungary, India, Indonesia, Ireland, Israel, Japan, Latvia, Lebanon, Lithuania, Macau, Malaysi
a, Mauritius,the Netherlands, NewZealand ,Norway, Philippines, Poland, Portugal, Qatar, Romania, R
ussia April ,Saudi Arabia (as of March 2012), Singapore, Slovenia, South Africa, South
Korea, Spain, Sweden, Switzerland, Taiwan, Trinidad and Tobago, United Arab Emirates and
the United Kingdom.
A conventional manual transmission is frequently the base equipment in a car, with the
option being an automated transmission such as a conventional automatic, semi-automatic, or CVT.
3.1 Effects on vehicle control:
3.1.1 Cornering:
Unexpected gear changes can affect the attitude of a vehicle in marginal conditions.
3.1.2 Maintaining constant speed:
Torque converters and CVT transmissions make changes in vehicle speed less apparent by the engine
noise, as they decouple the engine speed from vehicle speed.
Lockup torque converters that engage and disengage at certain speeds can make these
speeds unstable — the transmission wastes less power above the speed at which the torque converter
locks up, usually causing more power to the wheels for the same throttle input.
3.1.3 Controlling wheelspin:
Torque converters respond quickly to loss of traction (torque) by an increased speed of the driving
wheels for the same engine speed. Thus, under most conditions, where the static friction is higher than
the kinetic friction, the engine speed must be brought down to counteract wheelspin when it has
occurred, requiring a stronger or quicker throttle reduction by the driver than with a manual
transmission, making wheelspin harder to control. This is most apparent in driving conditions with
much higher static friction than kinetic, such as packed hard snow (that turns to ice by friction work),
or snow on top of ice.
3.1.4 Climbing steep slippery slopes:
In situations where a driver with a manual transmission can't afford a gearshift, in fear of losing too
much speed to reach a hilltop, automatic transmissions are at a great advantage — whereas driving a
manual car depends on finding a gear that is not too low to enter the bottom of the hill at the necessary
speed, but not too high to stall the engine at the top of the hill, sometimes an impossible task, this is
not an issue with automatic transmissions, not just because gearshifts are quick, but they typically
maintain some power on the driving wheels during the gear change.
3.2 Energy efficiency:
Earlier hydraulic automatic transmissions were almost always less energy efficient than manual
transmissions due mainly to viscous and pumping losses, both in the torque converter and the
hydraulic actuators. 21% is the loss on a 3 speed Chrysler Torqueflite compared to a modern GM
6L80 automatic. A relatively small amount of energy is required to pressurise the hydraulic control
system, which uses fluid pressure to determine the correct shifting patterns and operate the various
automatic clutch mechanisms. However, with technological developments some modern Continuously
variable transmission are more fuel efficient than their manual counterparts and modern 8-speed
automatics are within 5% as efficient as a manual gearbox.[19][20]
Manual transmissions use a mechanical clutch to transmit torque, rather than a torque converter, thus
avoiding the primary source of loss in an automatic transmission. Manual transmissions also avoid the
power requirement of the hydraulic control system, by relying on the human muscle power of the
vehicle operator to disengage the clutch and actuate the gear levers, and the mental power of the
operator to make appropriate gear ratio selections. Thus the manual transmission requires very little
engine power to function, with the main power consumption due to drag from the gear train being
immersed in the lubricating oil of the gearbox.
The on-road acceleration of an automatic transmission can occasionally exceed that of an otherwise
identical vehicle equipped with a manual transmission in turbocharged diesel applications. Turbo-
boost is normally lost between gear changes in a manual whereas in an automatic the accelerator pedal
can remain fully depressed. This however, is still largely dependent upon the number and optimal
spacing of gear ratios for each unit, and whether or not the elimination of spooldown/accelerator lift
off represent a significant enough gain to counter the slightly higher power consumption of the
automatic transmission itself.
4. Automatic transmission models:
Some of the best known automatic transmission families include:
 General Motors — Dynaflow, Powerglide, Turboglide, "Turbo-Hydramatic" TH350, TH400 and
700R4, 4L60-E, 4L80-E, Holden Trimatic
 Ford: Cruise-O-Matic, C4, CD4E, C6, AOD/AODE, E4OD, ATX, AXOD/AX4S/AX4N
 Cummins 68 RFE (fitted to the Ram diesel segment)
 Chrysler: TorqueFlite 727 and 904, A500, A518, 45RFE, 545RFE
 BorgWarner (later Aisin AW)
 ZF Friedrichshafen automatic transmissions
 Mercedes-Benz transmissions The Automatic transmission name is G-Tronic with a number
before the g meaning the number of gears the transmission has.
 Allison Transmission
 Voith Voith Turbo
 Aisin AW; Aisin AW is a Japanese automotive parts supplier, known for its automatic
transmissions and navigation systems
 Honda
 Nissan/Jatco
 Volkswagen Group — 01M
 Drivetrain Systems International (DSI) — M93, M97 and M74 4-speeds, M78 and M79 6-speeds
 Hyundai Hyundai Powertech[21] — 4F12, 4F16, 4F23 4-Speeds, 5F25, 5F16, 5F23 5-Speeds,
6F17, 6F26, 6F40 6-Speeds, 8R40, 8R50 8-Speeds, Mini Cooper — Automatic or manual
transmission, all models
Automatic transmission families are usually based on Ravigneaux, Lepelletier, or Simpson planetary
gearsets. Each uses some arrangement of one or two central sun gears, and a ring gear, with differing
arrangements of planet gears that surround the sun and mesh with the ring. An exception to this is
the Hondamatic line from Honda, which uses sliding gears on parallel axes like a manual transmission
without any planetary gearsets. Although the Honda is quite different from all other automatics, it is
also quite different from an automated manual transmission (AMT).
Many of the above AMTs exist in modified states, which were created by racing enthusiasts and their
mechanics by systematically re-engineering the transmission to achieve higher levels of performance.
These are known as "performance transmissions". Example of manufacturers of high performance
transmissions are General Motors and Ford
5. CONCLUSION:
The project presented has involved the development and implementation of automatic transmissions
for bikes. The motivation of this work is to implement this idea in clutch featured bikes with a suitable
clutch control. The automatic transmission can be also used in 5 and 6 speed versions by altering few
changes in the program. According to the achieved results the mechanism done is reliable if it is
installed in bikes. Using the simplest microcontroller and the required hardware enables to convert the
old traditional semi automatic gear transmission mechanism to a fully automated one. The application
of this mechanism leads to make the driving process easier and fuel efficient driving can be achieved.
6. REFERENCES:
[1] J-O Hahn1, J-W Hur, G-W Choi, Y M Cho and K I Lee. Department of Mechanical Engineering,
Korea Airforce Academy, South Korea.:”Self-learning approach to automatic transmission shift
control in a commercial construction vehicle during the inertia phase”.
[2] Zhenyu Zhu, Chunxin Xu, College of Mechanical Science and Engineering,Jilin University,
Changchun, Jilin 130025, China.:”Experimental Study on Intelligent GearShifting Control System of
Construction Vehicle Based on Chaotic Neural Network”
[3] Chunsheng Ni, Tongli Lu, Jianwu Zhang, School of Mechanical Engineering, State Key
Laboratory for Mechanical System and Vibration Shanghai Jiao Tong University, 800 Dong Chuan
Road, Shanghai, 200240 China.:”Gearshift control for dry dual-clutch transmissions”

Automatic gear transmission

  • 1.
    INDEX ABSTRACT....................................................................................................................01 1 INTRODUCTION........................................................................................................01 2 PARTSAND OPERATION........................................................................................01 2.1 Hydraulic automatic transmissions...........................................................................01 2.1.1 Torqueconverter...................................................................................................02 2.1.2 Planetary gears train...............................................................................................02 2.1.3 Hydraulic controls..................................................................................................02 2.2 Continuously variable transmissions.........................................................................03 2.2.1 E-CVT....................................................................................................................03 2.3 Dual-clutch transmissions..............................................................................04 2.4 Automatic transmission modes.......................................................................04 2.4.1 Park (P).........................................................................................................04 2.4.2 Reverse (R)......................................................................................................05 2.4.3 Neutral / No gear (N).......................................................................................05 2.4.4 Drive (D)..............................................................................................................06 2.4.5 Overdrive ........................................................................................................06 2.4.6 Third (3)..........................................................................................................06 2.4.7 Second (2 or S)..................................................................................................07 2.4.8 First (1 or L [Low])......................................................................................... 07 2.5 Manual controls................................................................................................07 2.6 Manufacturer-specific modes...............................................................................08 2.6.1 D5..................................................................................................................... 08 2.6.2 D4..................................................................................................................... 08 2.6.3 D3 or 3............................................................................................................... 08 2.6.4 D2 and D1........................................................................................................... 08 2.6.5 S or Sport..............................................................................................................08 2.6.6 + −, and M.......................................................................................................... 08 2.6.7 Winter (W)...........................................................................................................09 2.6.8 Brake (B)............................................................................................................. 09 3. Comparison with manual transmission................................................................09 3.1 Effects on vehicle control.......................................................................................09
  • 2.
    3.1.1 Cornering................................................................................................................09 3.1.2 Maintainingconstant speed...................................................................................10 3.1.3 Controlling wheelspin.........................................................................................10 3.1.4 Climbing steep slippery slopes..........................................................................10 3.2 Energy efficiency....................................................................................................10 4. Automatic transmission models.................................................................................11 5. CONCLUSION...................................................................................................... 11 6. REFERENCES..........................................................................................................11
  • 3.
    AUTOMATIC GEAR TRANSMISSION ABSTRACT: Inthis study, a gear shifting mechanism was designed and applied on an auto clutch featured bike to make the gear transmission process faster and less destructible for the diver using Embedded System design. The present automatic transmission is fully mechanically controlled and costs very high and it is not suitable for small displacement engines. But the gear transmission mechanism designed makes driving easier and to achieve efficient driving. This new device must be reliable, has small dimensions, economical and low maintenance cost. This project aims to improve the gear shifting process with a suitable control mechanism to implement in clutch featured bikes. According to the suggested gear shifting method, the microcontroller selects the transmission gear as per the speed of the vehicle without any human interference. The head light control is designed which dims and dips if any vehicles comes opposite with high beam. This is a safety feature installed to avoid accidents caused due to high beam lights having blinding effect on drivers coming from the opposite direction. 1. INTRODUCTION: The topic of current interest in the area of controller development for automatic transmissions with a finite number of gearshifts which transmits the gears automatically with respect to speed. Gearshifts in automatic transmissions involve a change in the power flow path through the transmission. Advantages of these automatic transmissions include simplicity of mechanical design and savings in transmission weight and size, which are beneficial in terms of fuel economy and production costs. This enables gain in fuel economy while meeting drivability and performance goals, these savings become more significant. The designed automatic transmission is done in an auto-clutch featured bike which can be applied effectively and efficiently in a clutch featured bikes with suitable control techniques. The ultimate goal of our project is to transmit the gears without the human interference and to attain efficient, safe and easy driving in cost effective way. Microcontroller is the heart of the system which handles all the sub devices connected across it. We have used Atmel 89s52 microcontroller. 2 PARTS AND OPERATION 2.1 Hydraulic automatic transmissions The predominant form of automatic transmission is hydraulically operated; using a fluid coupling or torque converter, and a set of planetary gearsets to provide a range of gear ratios.Hydraulic automatic transmissions consist of three major components:
  • 4.
    2.1.1 Torque converter: Atype of fluid coupling, hydraulically connecting the engine to the transmission. This takes the place of a friction clutch in a manual transmission It transmits and decouples the engine power to the planetary gears, allowing the vehicle to come to stop with the engine still running without stalling. A torque converter differs from a fluid coupling, in that it provides a variable amount of torque multiplication at low engine speeds, increasing breakaway acceleration. A fluid coupling works well when both the impeller and turbine are rotating at similar speeds, but it is very inefficient at initial acceleration, where rotational speeds are very different. This torque multiplication is accomplished with a third member in the coupling assembly known as the stator, which acts to modify the fluid flow depending on the relative rotational speeds of the impeller and turbine. The stator itself does not rotate, but its vanes are so shaped that when the impeller (which is driven by the engine) is rotating at a high speed and the turbine (which receives the transmitted power) is spinning at a low speed, the fluid flow hits the vanes of the turbine in a way that multiplies the torque being applied. This causes the turbine to begin spinning faster as the vehicle accelerates (ideally), and as the relative rotational speeds equalize, the torque multiplication diminishes. Once the impeller and turbine are rotating within 10% of each other's speed, the stator ceases to function and the torque converter acts as a simple fluid coupling. 2.1.2 Planetary gears train: Consisting of planetary gear sets as well as clutches and bands. These are the mechanical systems that provide the various gear ratios, altering the speed of rotation of the output shaft depending on which planetary gears are locked. To effect gear changes, one of two types of clutches or bands are used to hold a particular member of the planetary gearset motionless, while allowing another member to rotate, thereby transmitting torque and producing gear reductions or overdrive ratios. These clutches are actuated by the valve body (see below), their sequence controlled by the transmission's internal programming. Principally, a type of device known as a sprag or roller clutch is used for routine upshifts/downshifts. Operating much as a ratchet, it transmits torque only in one direction, free- wheeling or "overrunning" in the other. The advantage of this type of clutch is that it eliminates the sensitivity of timing a simultaneous clutch release/apply on two planetaries, simply "taking up" the drivetrain load when actuated, and releasing automatically when the next gear's sprag clutch assumes the torque transfer. The bands come into play for manually selected gears, such as low range or reverse, and operate on the planetary drum's circumference. Bands are not applied when drive/overdrive range is selected, the torque being transmitted by the sprag clutches instead. Bands are used for braking; the GM Turbo-Hydramatics incorporated this. 2.1.3 Hydraulic controls Uses special transmission fluid sent under pressure by an oil pump to control various clutches and bands modifying the speed of the output depending on the vehicle's running condition. Not to be confused with the impeller inside the torque converter, the pump is typically a gear pump mounted between the torque converter and the planetary gearset. It draws transmission fluid from a sump and pressurizes it, which is needed for transmission components to operate. The input for the pump is connected to the torque converter housing, which in turn is bolted to the engine's flexplate, so the pump provides pressure whenever the engine is running and there is enough
  • 5.
    transmission fluid, butthe disadvantage is that when the engine is not running, no oil pressure is available to operate the main components of the transmission, and is thus impossible to push-start a vehicle equipped with an automatic transmission. Early automatic transmissions also had a rear pump for towing purposes, ensuring the lubrication of the rear-end components. The governor is connected to the output shaft and regulates the hydraulic pressure depending on the vehicle speed. The engine load is monitored either by a throttle cable or a vacuum modulator. The valve body is the hydraulic control center that receives pressurized fluid from the main pump operated by the fluid coupling/torque converter. The pressure coming from this pump is regulated and used to run a network of spring-loaded valves, check balls and servo pistons. The valves use the pump pressure and the pressure from a centrifugal governor on the output side (as well as hydraulic signals from the range selector valves and the throttle valve or modulator) to control which ratio is selected on the gearset; as the vehicle and engine change speed, the difference between the pressures changes, causing different sets of valves to open and close. The hydraulic pressure controlled by these valves drives the various clutch and brake band actuators, thereby controlling the operation of the planetary gearset to select the optimum gear ratio for the current operating conditions. However, in many modern automatic transmissions, the valves are controlled by electro-mechanical servos which are controlled by the electronic engine control unit (ECU) or a separate transmission control unit (TCU, also known as transmission control module (TCM). The hydraulic & lubricating oil, called automatic transmission fluid (ATF), provides lubrication, corrosion prevention, and a hydraulic medium to convey mechanical power (for the operation of the transmission). Primarily made from refined petroleum, and processed to provide properties that promote smooth power transmission and increase service life, the ATF is one of the few parts of the automatic transmission that needs routine service as the vehicle ages. The multitude of parts, along with the complex design of the valve body, originally made hydraulic automatic transmissions much more complicated (and expensive) to build and repair than manual transmissions. In most cars (except US family, luxury, sport-utility vehicle, and minivan models) they have usually been extra-cost options for this reason. Mass manufacturing and decades of improvement have reduced this cost gap. In some modern cars, computers use sensors on the engine to detect throttle position, vehicle speed, engine speed, engine load, etc. to control the exact shift point. The computer transmits the information via solenoids that redirect the fluid the appropriate clutch or servo to control shifting. 2.2 Continuously variable transmissions: A fundamentally different type of automatic transmission is the continuously variable transmission, or CVT, which can smoothly and steplessly alter its gear ratio by varying the diameter of a pair of belt or chain-linked pulleys, wheels or cones. Some continuously variable transmissions use a hydrostatic drive — consisting of a variable displacement pump and a hydraulic motor — to transmit power without gears. Some early forms, such as the Hall system (which dates back to 1896), used a fixed displacement pump and a variable displacement motor, and were designed to provide robust variable transmission for early commercial heavy motor vehicles.CVT designs are usually as fuel efficient as manual transmissions in city driving, but early designs lose efficiency as engine speed increases. A slightly different approach to CVT is the concept of toroidal CVT or infinitely variable transmission (IVT). These concepts provide zero and reverse gear ratios. 2.2.1 E-CVT: Some hybrid vehicles, notably those of Toyota, Lexus and Ford Motor Company, have an electronically controlled CVT (E-CVT). In this system, the transmission has fixed gears, but the
  • 6.
    ratio of wheel-speedto engine-speed can be continuously varied by controlling the speed of the third input to a differential using motor-generators. 2.3 Dual-clutch transmissions: A dual-clutch transmission, or DCT (sometimes referred to as a twin-clutch transmission or double-clutch transmission), is a modern type of semi-automatic transmission and electrohydraulic manual transmission. It uses two separate clutches for odd and even gear sets. It can fundamentally be described as two separate manual transmissions (with their respective clutches) contained within one housing, and working as one unit. They are usually operated in a fully automatic mode, and many also have the ability to allow the driver to manually shift gears in semi-automatic mode, albeit still using the transmission's electro-hydraulics. 2.4 Automatic transmission modes: Conventionally, in order to select the transmission operating mode, the driver moves a selection lever located either on the steering column or on the floor (as with a manual on the floor, except that automatic selectors on the floor do not move in the same type of pattern as manual levers do). In order to select modes, or to manually select specific gear ratios, the driver must push a button in (called the shift-lock button) or pull the handle (only on column mounted shifters) out. Some vehicles position selector buttons for each mode on the cockpit instead, freeing up space on the central console. Vehicles conforming to US Government standards must have the modes ordered P-R-N-D-L (left to right, top to bottom, or clockwise). Previously, quadrant-selected automatic transmissions often used a P-N-D-L-R layout, or similar. Such a pattern led to a number of deaths and injuries owing to driver error causing unintentional gear selection, as well as the danger of having a selector (when worn) jump into reverse from low gear during engine braking maneuvers. A floor selection lever in a 1992 Ford Escort showing the P-R-N-[D]-D-L modes as well as the shift lock button on the top of the lever Depending on the model and make of the transmission, these controls can take several forms. However most include the following: 2.4.1 Park (P): This selection mechanically locks the output shaft of transmission, restricting the vehicle from moving in any direction. A parking pawl prevents the transmission from rotating, and therefore the
  • 7.
    vehicle from moving.However, the vehicle's non-driven wheels are still free to rotate, and the driven wheels may still rotate individually (because of the differential). For this reason, it is recommended to use the hand brake (parking brake) because this actually locks (in most cases) the wheels and prevents them from moving. It is typical of front-wheel-drive vehicles for the parking brake to lock the rear (non-driving) wheels, so use of both the parking brake and the transmission park lock provides the greatest security against unintended movement on slopes. This also increases the life of the transmission and the park pin mechanism, because parking on an incline with the transmission in park without the parking brake engaged will cause undue stress on the parking pin, and may even prevent the pin from releasing. A hand brake should also prevent the car from moving if a worn selector accidentally drops into reverse gear while idling. A car should be allowed to come to a complete stop before setting the transmission into park to prevent damage. Usually, Park (P) is one of only two selections in which the car's engine can be started, the other being Neutral (N). This is typically achieved via a normally open inhibitor switch (sometimes called a "neutral safety switch") wired in series with the starter motor engagement circuit, which is closed when P or N is selected, completing the circuit (when the key is turned to the start position). In many modern cars and trucks, the driver must have the foot brake applied before the transmission can be taken out of park. The Park position is omitted on buses/coaches (and some road tractors) with automatic transmission (on which a parking pawl is not practical), which must instead be placed in neutral with the air-operated parking brakes set. 2.4.2 Reverse (R): This engages reverse gear within the transmission, permitting the vehicle to be driven backward, and operates a switch to turn on the white backup lights for improved visibility (the switch may also activate a beeper on delivery trucks or other large vehicles to audibly warn other drivers and nearby pedestrians of the driver's reverse movement). To select reverse in most transmissions, the driver must come to a complete stop, depress the shift-lock button (or move the shift lever toward the driver in a column shifter, or move the shifter sideways along a notched channel in a console shifter) and select reverse. The driver should avoid engaging reverse while the vehicle is moving forwards, and likewise avoid engaging any forward gear while travelling backwards. On transmissions with a torque converter, doing so at very low speed (walking pace) is not harmful, but causes unnecessary wear on clutches and bands, and a sudden deceleration that not only is uncomfortable, but also uncontrollable since the brakes and the throttle contribute in the same direction. This sudden acceleration, or jerk, can still be felt when engaging the gear at standstill, but the driver normally suppresses this by holding the brakes. Travelling slowly in the right direction while engaging the gear minimizes the jerk further, which is actually beneficial to the wearing parts of the transmission. Electronically controlled transmissions may behave differently, as engaging a gear at speed is essentially undefined behaviour. Some modern transmissions have a safety mechanism that will resist putting the car in reverse when the vehicle is moving forward; such a mechanism may consist of a solenoid-controlled physical barrier on either side of the reverse position, electronically engaged by a switch on the brake pedal, so that the brake pedal needs to be depressed in order to allow the selection of reverse. Some electronic transmissions prevent or delay engagement of reverse gear altogether while the car is moving. Some shifters with a shift button allow the driver to freely move the shifter from R to N or D without actually depressing the button. However, the driver cannot shift back to R without depressing the shift button, to prevent accidental shifting which could damage the transmission, especially at high speeds. 2.4.3 Neutral / No gear (N): This disengages all gear trains within the transmission, effectively disconnecting the transmission from the driven wheels, allowing the vehicle to coast freely under its own weight and gain momentum without the motive force from the engine. Coasting in idle down long grades (where law permits) should be avoided, though, with many transmission designs as the transmission's lubrication pump is commonly driven by the input (engine) side, which may not provide sufficient
  • 8.
    fluid flow atengine idle speed for high-speed travel. Similarly, emergency towing (with the driven wheels of the disabled and non-running vehicle on the ground) with an automatic transmission in neutral is not permitted by the manufacturer for many vehicles. Manufacturers understand emergency situations and list limitations of towing a vehicle in neutral (usually not to exceed 55 mph and 50 miles). This is the only other selection in which the vehicle's engine may be started. 2.4.4 Drive (D): This position allows the transmission to engage the full range of available forward gear ratios, allowing the vehicle to move forward and accelerate through its range of gears. The number of gear ratios within the transmission depends on the model, but three was initially predominant. In the 1990s four and five speeds became common. Six-speed automatic transmissions were probably the most common offering in cars and trucks from about 2010, and were still common (especially in older or less expensive models of vehicles) in 2017. However, seven-speed automatics had become available in some high-performance production luxury cars (found in Mercedes 7G gearbox, Infiniti), as are eight-speed autos in models from 2006 introduced by Aisin Seiki Co. in Lexus, ZF, Hyundai Motor Company and General Motors. From 2013 are available nine speeds transmissions produced by ZF and Mercedes 9G. In the 2017 model year Ford and General Motors introduced a 10-speed transmission. 2.4.5 Overdrive ('D', 'OD', or a boxed [D] or the absence of an illuminated 'O/D OFF'): This mode is used in some transmissions to allow early computer-controlled transmissions to engage the automatic overdrive. In these transmissions, Drive (D) locks the automatic overdrive off, but is identical otherwise. OD (Overdrive) in these cars is engaged under steady speeds or low acceleration at approximately 35–45 mph (56–72 km/h). Under hard acceleration or below 35– 45 mph (56–72 km/h), the transmission will automatically downshift. Other vehicles with this selector (for example light trucks) will not only disable up-shift to the overdrive gear, but keep the remaining gears available for use of engine braking. Drivers should verify the behaviour of this switch and consider the benefits of reduced friction brake use when city driving where speeds typically do not necessitate the overdrive gear. Most automatic transmissions include some means of forcing a downshift (Throttle kickdown) into the lowest possible gear ratio if the throttle pedal is fully depressed. In many older designs, kickdown is accomplished by mechanically actuating a valve inside the transmission. Most modern designs use a solenoid-operated valve that is triggered by a switch on the throttle linkage or by the engine control unit (ECU) in response to an abrupt increase in engine power. Mode selection allows the driver to choose between preset shifting programs. For example, Economy mode saves fuel by upshifting at lower engine speeds, while Sport mode (aka "Power" or "Performance") delays upshifting for maximum acceleration. Some transmission units also have Winter mode, where higher gear ratios are chosen to keep revs as low as possible while on slippery surfaces. The modes also change how the computer responds to throttle input. Conventionally, automatic transmissions have selector positions that allow the driver to limit the maximum ratio that the transmission may engage. On older transmissions, this was accomplished by a mechanical lockout in the transmission valve body preventing an upshift until the lockout was disengaged; on computer-controlled transmissions, the same effect is accomplished by firmware. The transmission can still upshift and downshift automatically between the remaining ratios: for example, in the 3 range, a transmission could shift from first to second to third, but not into fourth or higher ratios. Some transmissions will still upshift automatically into the higher ratio if the engine reaches its maximum permissible speed in the selected range. 2.4.6 Third (3): This mode limits the transmission to the first three gear ratios, or sometimes locks the transmission in third gear. This can be used to climb or going down hill. Some vehicles will
  • 9.
    automatically shift upout of third gear in this mode if a certain revolutions per minute (RPM) range is reached in order to prevent engine damage. This gear is also recommended while towing a trailer. 2.4.7 Second (2 or S): This mode limits the transmission to the first two gear ratios, or locks the transmission in second gear on Ford, Kia, and Honda models. This can be used to drive in adverse conditions such as snow and ice, as well as climbing or going down hills in winter. It is usually recommended to use second gear for starting on snow and ice, and use of this position enables this with an automatic transmission. Some vehicles will automatically shift up out of second gear in this mode if a certain RPM range is reached in order to prevent engine damage. Although traditionally considered second gear, there are other names used. Chrysler models with a three-speed automatic since the late 1980s have called this gear 3 while using the traditional names for Drive and Low. Oldsmobile has called second gear as the 'Super' range — which was first used on their 4-speed Hydramatic transmissions, although the use of this term continued until the early 1980s when GM's Turbo Hydramatic automatic transmissions were standardized by all of their divisions years after the 4-speed Hydramatic was discontinued. Some automatics, particularly those fitted to larger capacity or high torque engines, either when "2" is manually selected, or by engaging a winter mode, will start off in second gear instead of first, and then not shift into a higher gear until returned to "D." Also note that as with most American automatic transmissions, selecting "2" using the selection lever will not tell the transmission to be in only 2nd gear; rather, it will simply limit the transmission to 2nd gear after prolonging the duration of 1st gear through higher speeds than normal operation. The 2000–2002 Lincoln LS V8 (the five-speed automatic without manumatic capabilities, as opposed to the optional sport package w/ manu-matic 5- speed) started in 2nd gear during most starts both in winter and other seasons by selecting the "D5" transmission selection notch in the shiftgate (for fuel savings), whereas "D4" would always start in 1st gear. This is done to reduce torque multiplication when proceeding forward from a standstill in conditions where traction was limited — on snow- or ice-covered roads, for example. 2.4.8 First (1 or L [Low]): This mode locks the transmission in first gear only. In older vehicles, it will not change to any other gear range. Some vehicles will automatically shift up out of first gear in this mode if a certain RPM range is reached in order to prevent engine damage. This, like second, can be used during the winter season, for towing, or for downhill driving to increase the engine braking effect. The "Austin Mini" automatic transmission is different in this respect - This mode locks the transmission in first gear, but the gearbox has a freewheel on the overrun. Closing the throttle after acceleration results in the vehicle continuing at the same speed and only slowing down due to friction and wind resistance. During this time, the engine RPM will drop back to idle until the throttle is pressed again. What this means is that in "First", engine braking is not available and "2" is the lowest gear that should be used whilst descending hills. The Mini's (and the 1100/1300's) 4-speed Automatic transmission was unusual in that it allowed manual selection of all forward gears, enabling the driver to "take off" from a standstill in any of the four ratios. It also provided no "Park" position. 2.5 Manual controls: Some transmissions have a mode in which the driver has full control of ratios change (either by moving the selector, or through the use of buttons or paddles), completely overriding the automated function of the hydraulic controller. Such control is particularly useful in cornering, to avoid unwanted upshifts or downshifts that could compromise the vehicle's balance or traction. "Manumatic" shifters, first popularized by Porsche in the 1990s under the trade name Tiptronic, have become a popular option on sports cars and other performance vehicles. With the near-universal prevalence of electronically controlled transmissions, they are comparatively simple and inexpensive, requiring only software changes, and the provision of the actual manual controls for the driver. The amount of true manual control provided is highly variable: some systems will override the driver's selections under certain conditions, generally in the interest of preventing engine damage. Since these gearboxes also
  • 10.
    have a throttlekickdown switch, it is impossible to fully exploit the engine power at low to medium engine speeds 2.6 Manufacturer-specific modes: As well as the above modes there are other modes, dependent on the manufacturer and model. Some examples include: 2.6.1 D5: In Hondas and Acuras equipped with five-speed automatic transmissions, this mode is used commonly for highway use (as stated in the manual), and uses all five forward gear ratios. 2.6.2 D4: This mode is also found in Honda and Acura four or five-speed automatics, and only uses the first four gear ratios. According to the manual, it is used for stop-and-go traffic, such as city driving. 2.6.3 D3 or 3: This mode is found in Honda, Acura, Volkswagen and Pontiac four-speed automatics and only uses the first three gear ratios. According to the manual, it is used for stop-and-go traffic, such as city driving. 2.6.4 D2 and D1: These modes are found on older Ford transmissions (C6, etc.). In D1, all three gears are used, whereas in D2 the car starts in second gear and upshifts to third. 2.6.5 S or Sport: This is commonly described as Sport mode. It operates in an identical manner as "D" mode, except that the upshifts change much higher up the engine's rev range. This has the effect on maximising all the available engine output, and therefore enhances the performance of the vehicle, particularly during acceleration. This mode will also downchange much higher up the rev range compared to "D" mode, maximising the effects of engine braking. This mode will have a detrimental effect on fuel economy. Hyundai has a Norm/Power switch next to the gearshift for this purpose on the Tiburon. Some early GMs equipped with HYDRA-MATIC transmissions used (S) to indicate Second gear, being the same as the 2 position on a Chrysler, shifting between only first and second gears. This would have been recommended for use on steep grades, or slippery roads like dirt, or ice, and limited to speeds under 40 mph. (L) was used in some early GMs to indicate (L)ow gear, being the same as the 2 position on a Chrysler, locking the transmission into first gear. This would have been recommended for use on steep grades, or slippery roads like dirt, or ice, and limited to speeds under 15 mph. 2.6.6 + −, and M: This is for the Manual mode selection of gears in certain automatics, such as Porsche and Honda's Tiptronic and BMW and Kia's Steptronic. The M feature can also be found in vehicles such as the Dodge Magnum and Journey; Pontiac G6; Mazda3, Mazda6, and CX-7; Toyota Camry, Corolla, Fortuner, Previa and Innova; Kia Forte (K3/Cerato), Optima(K5), Cadenza (K7) and K9 (Quoris). Mitsubishi montero sport / pajero sport and some Audi models (Audi TT) do not have the M, and instead have the + and -, which is separated from the rest of the shift modes; the same is true for some Peugeot products like the Peugeot 206. Meanwhile, the driver can shift up and down at will by toggling the (console mounted) shift lever similar to a semi-automatic transmission. This mode may be engaged either through a selector/position or by actually changing the gears (e.g., tipping the gear-down paddles mounted near the driver's fingers on the steering wheel).
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    2.6.7 Winter (W): Insome Volvo, Mercedes-Benz, BMW and General Motors models, a winter mode can be engaged so that second gear is selected instead of first when pulling away from stationary, to reduce the likelihood of loss of traction due to wheel spin on snow or ice. On GM cars, this was D2 in the 1950s, Second Gear Start after 1990, and Snow/Ice mode in the 2010s. On Ford, Kia, and Honda automatics, this feature can be accessed by moving the gear selector to 2 to start, then taking one's foot off the accelerator while selecting D once the vehicle is moving. 2.6.8 Brake (B): A mode selectable on some Toyota models, as well as electric cars from several manufacturers. It can be used to decelerate, or maintain speed going downhill, without using the conventional brakes. In non-hybrid cars, B mode selects a lower gear to increase engine braking. GM called this "HR" ("hill retarder") and "GR" ("grade retarder") in the 1950s. In hybrids such as the Toyota Prius, which have a fixed gear ratio, B mode slows the car in part by increasing engine air intake, which enhances engine braking.[14] In electric cars such as the Nissan Leaf[15] and Mitsubishi i-MiEV,[16] B mode increases the level of regenerative braking when the accelerator pedal is released. Some automatic transmissions modified or designed specifically for drag racing may also incorporate a transbrake as part of a manual valve body. Activated by electrical solenoid control, a transbrake simultaneously engages the first and reverse gears, locking the transmission and preventing the input shaft from turning. This allows the driver of the car to raise the engine RPM against the resistance of the torque converter, then launch the car by simply releasing the transbrake switch. 3. Comparison with manual transmission: Most cars sold in North America since the 1950s have been available with an automatic transmission, based on the fact that the three major American car manufacturers had started using automatics. Conversely, in Europe a manual gearbox is standard, with only 20% of drivers opting for an automatic gearbox compared with the United States.[18] In some Asian markets and in Australia, automatic transmissions have become very popular since the 1980s.[citation needed] Vehicles equipped with automatic transmissions are not as complex to drive. Consequently, in some jurisdictions, drivers who have passed their driving test in a vehicle with an automatic transmission will not be licensed to drive a manual transmission vehicle. Conversely, a manual license will allow the driver to drive vehicles with either an automatic or manual transmission. Countries in which such driving license restrictions are applied include some states in Austrlia, Belgium, Belize, China, Croatia, Denmark, DominicanRepublic, Estonia, Finland, France, G ermany, Hungary, India, Indonesia, Ireland, Israel, Japan, Latvia, Lebanon, Lithuania, Macau, Malaysi a, Mauritius,the Netherlands, NewZealand ,Norway, Philippines, Poland, Portugal, Qatar, Romania, R ussia April ,Saudi Arabia (as of March 2012), Singapore, Slovenia, South Africa, South Korea, Spain, Sweden, Switzerland, Taiwan, Trinidad and Tobago, United Arab Emirates and the United Kingdom. A conventional manual transmission is frequently the base equipment in a car, with the option being an automated transmission such as a conventional automatic, semi-automatic, or CVT. 3.1 Effects on vehicle control: 3.1.1 Cornering: Unexpected gear changes can affect the attitude of a vehicle in marginal conditions.
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    3.1.2 Maintaining constantspeed: Torque converters and CVT transmissions make changes in vehicle speed less apparent by the engine noise, as they decouple the engine speed from vehicle speed. Lockup torque converters that engage and disengage at certain speeds can make these speeds unstable — the transmission wastes less power above the speed at which the torque converter locks up, usually causing more power to the wheels for the same throttle input. 3.1.3 Controlling wheelspin: Torque converters respond quickly to loss of traction (torque) by an increased speed of the driving wheels for the same engine speed. Thus, under most conditions, where the static friction is higher than the kinetic friction, the engine speed must be brought down to counteract wheelspin when it has occurred, requiring a stronger or quicker throttle reduction by the driver than with a manual transmission, making wheelspin harder to control. This is most apparent in driving conditions with much higher static friction than kinetic, such as packed hard snow (that turns to ice by friction work), or snow on top of ice. 3.1.4 Climbing steep slippery slopes: In situations where a driver with a manual transmission can't afford a gearshift, in fear of losing too much speed to reach a hilltop, automatic transmissions are at a great advantage — whereas driving a manual car depends on finding a gear that is not too low to enter the bottom of the hill at the necessary speed, but not too high to stall the engine at the top of the hill, sometimes an impossible task, this is not an issue with automatic transmissions, not just because gearshifts are quick, but they typically maintain some power on the driving wheels during the gear change. 3.2 Energy efficiency: Earlier hydraulic automatic transmissions were almost always less energy efficient than manual transmissions due mainly to viscous and pumping losses, both in the torque converter and the hydraulic actuators. 21% is the loss on a 3 speed Chrysler Torqueflite compared to a modern GM 6L80 automatic. A relatively small amount of energy is required to pressurise the hydraulic control system, which uses fluid pressure to determine the correct shifting patterns and operate the various automatic clutch mechanisms. However, with technological developments some modern Continuously variable transmission are more fuel efficient than their manual counterparts and modern 8-speed automatics are within 5% as efficient as a manual gearbox.[19][20] Manual transmissions use a mechanical clutch to transmit torque, rather than a torque converter, thus avoiding the primary source of loss in an automatic transmission. Manual transmissions also avoid the power requirement of the hydraulic control system, by relying on the human muscle power of the vehicle operator to disengage the clutch and actuate the gear levers, and the mental power of the operator to make appropriate gear ratio selections. Thus the manual transmission requires very little engine power to function, with the main power consumption due to drag from the gear train being immersed in the lubricating oil of the gearbox. The on-road acceleration of an automatic transmission can occasionally exceed that of an otherwise identical vehicle equipped with a manual transmission in turbocharged diesel applications. Turbo- boost is normally lost between gear changes in a manual whereas in an automatic the accelerator pedal can remain fully depressed. This however, is still largely dependent upon the number and optimal spacing of gear ratios for each unit, and whether or not the elimination of spooldown/accelerator lift off represent a significant enough gain to counter the slightly higher power consumption of the automatic transmission itself.
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    4. Automatic transmissionmodels: Some of the best known automatic transmission families include:  General Motors — Dynaflow, Powerglide, Turboglide, "Turbo-Hydramatic" TH350, TH400 and 700R4, 4L60-E, 4L80-E, Holden Trimatic  Ford: Cruise-O-Matic, C4, CD4E, C6, AOD/AODE, E4OD, ATX, AXOD/AX4S/AX4N  Cummins 68 RFE (fitted to the Ram diesel segment)  Chrysler: TorqueFlite 727 and 904, A500, A518, 45RFE, 545RFE  BorgWarner (later Aisin AW)  ZF Friedrichshafen automatic transmissions  Mercedes-Benz transmissions The Automatic transmission name is G-Tronic with a number before the g meaning the number of gears the transmission has.  Allison Transmission  Voith Voith Turbo  Aisin AW; Aisin AW is a Japanese automotive parts supplier, known for its automatic transmissions and navigation systems  Honda  Nissan/Jatco  Volkswagen Group — 01M  Drivetrain Systems International (DSI) — M93, M97 and M74 4-speeds, M78 and M79 6-speeds  Hyundai Hyundai Powertech[21] — 4F12, 4F16, 4F23 4-Speeds, 5F25, 5F16, 5F23 5-Speeds, 6F17, 6F26, 6F40 6-Speeds, 8R40, 8R50 8-Speeds, Mini Cooper — Automatic or manual transmission, all models Automatic transmission families are usually based on Ravigneaux, Lepelletier, or Simpson planetary gearsets. Each uses some arrangement of one or two central sun gears, and a ring gear, with differing arrangements of planet gears that surround the sun and mesh with the ring. An exception to this is the Hondamatic line from Honda, which uses sliding gears on parallel axes like a manual transmission without any planetary gearsets. Although the Honda is quite different from all other automatics, it is also quite different from an automated manual transmission (AMT). Many of the above AMTs exist in modified states, which were created by racing enthusiasts and their mechanics by systematically re-engineering the transmission to achieve higher levels of performance. These are known as "performance transmissions". Example of manufacturers of high performance transmissions are General Motors and Ford 5. CONCLUSION: The project presented has involved the development and implementation of automatic transmissions for bikes. The motivation of this work is to implement this idea in clutch featured bikes with a suitable clutch control. The automatic transmission can be also used in 5 and 6 speed versions by altering few changes in the program. According to the achieved results the mechanism done is reliable if it is installed in bikes. Using the simplest microcontroller and the required hardware enables to convert the old traditional semi automatic gear transmission mechanism to a fully automated one. The application of this mechanism leads to make the driving process easier and fuel efficient driving can be achieved. 6. REFERENCES: [1] J-O Hahn1, J-W Hur, G-W Choi, Y M Cho and K I Lee. Department of Mechanical Engineering, Korea Airforce Academy, South Korea.:”Self-learning approach to automatic transmission shift control in a commercial construction vehicle during the inertia phase”.
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    [2] Zhenyu Zhu,Chunxin Xu, College of Mechanical Science and Engineering,Jilin University, Changchun, Jilin 130025, China.:”Experimental Study on Intelligent GearShifting Control System of Construction Vehicle Based on Chaotic Neural Network” [3] Chunsheng Ni, Tongli Lu, Jianwu Zhang, School of Mechanical Engineering, State Key Laboratory for Mechanical System and Vibration Shanghai Jiao Tong University, 800 Dong Chuan Road, Shanghai, 200240 China.:”Gearshift control for dry dual-clutch transmissions”