BBL flexitank

BBL flexitank

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  www.flexitankbbl.com
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  ¿What is FlexitankBBL? Flexitank BBL is a flexible packaging made of polyethylene, that is used for storing and transporting a wide variety of liquid food, industrial products and liquid non- hazardous chemicals; each flexitank can be placed in a dry container 20' or any transport with the same characteristics; to be transported by air, sea, rail or road. The flexitank BBL standard consists of inner layers made with lining of food grade Low-density Polyethylene (LDPE),and an outer layer of tissue Polypropylene (PP) highly resistant to wear. Flexitank BBL has a capacity of 14-24 cubic meters, with a maximum capacity of 24,000 liters of liquid, which are the best way to transport in a container for liquid. Maximum product allowable in the BBL-3 shall be the greater of:  24 000kg if the specific gravity >1, or  24 000 liters (6340 US Gallons) if the specific gravity <1
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  Technical developments offlexitank BBL The flexitank BBL of PE (Polyethylene) has been developed, in large measure, to optimize the quality and cost. These developments have been applied equally to the accessories, such as the installation of inorganic material and the valves for bottom loading, which have been converted into standards of various sectors and products, such as oil or wine. Some distributors have preferred the single-ply for its resistance and ease of downloading. All our distributors are conducive to the multi-ply by its combination of strength, lightness and ease of handling. Both products have ensured its success. But certainly, with our materials and designs, we always offering the best combination, endurance, flexibility and hygiene, at the best price.
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  In BBL weoffer to our customers flexitanks single-use only. Thus, we give the total guarantee that there will be no type of contamination by any residue from a previous product. Depending on the number of layers with which this manufactured, there are three types of flexitank:  Flexitank multilayer: Flexitank BBL are manufactured between 4 - 5 layers of polyethylene. The main advantage of these flexitank is that each layer is very thin and flexible, which makes it very easy finished downloading and bend the flexitank semi empty to not leave losses .  Flexitank monolayer: The flexitank BBL is manufactured from a single layer of polyethylene thicker than the multilayer and , therefore, is less flexible. Its main advantage is that there is no traces of product between the layers. Not being marketed by their low demand. (Consult to ordering) Flexitank bilayer 1+2 : is the most common structure for the degree of power Low- density Polyethylene (LDPE); including all the advantages of other Flexitank BBL. Flexitank BBL is manufactured with a layer of polyethylene, hard as the monolayer, but thin and flexible, coated by a second layer of polyethylene that protects the inner layer of the irregularities that may possess the container .  The structure of flexitank BBL for the most common food grade, it is called, " 1 +2" “ Inner layer (1 x 0.25mm + 2 x 0.125mm) + outer layer PP ” “ Inner layer (1 x 0.35mm + 2 x 0.125mm) + outer layer PP ”
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  The material ofthe body of Flexitank BBL The flexitank BBL is composed of internal layers + PE outer layer PP (Polypropylene) Outer layer PP , elaborated with tissue blue - white . An molded integral with the time that has eliminated the longitudinal seams to not actually as well the risks of defects or faults. The reinforcement enhancing physical strength, durability and safety, resulting with the enhanced containment. (that is to say, sewed by only 2 sides, guaranteeing their quality)  Inner layer PE (2 x 0.35mm PE) + 1 outer layer PP ( Picture 1)  Inner layer PE (4 x 0.125mm PE) + 1 outer layer PP (Picture 2)  Inner layer PE (1 x 0.25mm + 2 x 0.125mm PE) + outer layer PP (Picture 3) 1 2 3 • Available inner layer EVOH ( 1 x 0,1 mm)  ALL HAVE THE SAME PRICE (2 X 0.35mm), (2 x 0.125 + 1 x 0.25mm) y ( 4 x 0.125mm)
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  Valve PP FLEXITANKBBL • The Flexitank BBL is being made with a ball valve for loading and unloading of the content with quick coupler standard of 3 inches. In the common position between the valve and the internal flexitank , a device is added security protection, which will prevent the inner layer of the film may be blocked with effectiveness. • FlexitankBBL also has a blow-off valve (air-vent) of 1.5” in diameter, and 100mm long, to drive out the content of the air at the time of loading, unloading and during the transport. • Flexitank BBL offers to types, load/unload valve top or load/unload bottom.
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  Valve protector PEof FLEXITANK BBL • This valve protector in the ball valve from flexitank BBL, is made with Styrofoam to protect the fix the valve and has been created to protect the valve of sudden movements during its transport, ensuring maximum protection in the service. • Availability of valve for sampling of the loaded product.
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  Automatic air-vent 1. Applicableto the products that are easy to ferment . 2. Load cargo from valve directly after flexitank installed. The unique design of airvent makes it available to exhaust air when air pressure in flexitank reached to 0.0065Mpa during loading and transportation. This provided a normal pressure in flexitank. Airvent is 100mm height which could effectively prevent liquid run out. 3. Applicable products: Plasticizer, water reducing agent, etc.
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  Corrugated Paper The corrugatedpaper protects the flexitank for that not being scratched by sharp objects within the container. • Size: 30 m/Roll PE Liner for the second protection of flexitank The raffia PE is a sheath to cover the container for your possible defects or objects that may possess.
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  BULKHEAD The bulkhead isa partition that form a retaining wall, to sustain the flexitank from the moment that it loaded or unloaded, and thus, protecting it during the transport. Cardboard Bulkhead (Developed from 14 layers of corrugated paper ). • Size: 2.33 x 1.48 x 0.016m/10.8kg Bulkhead PP • Size: 2.33 x 1.50 x 0.013m/11.6kg Bulkhead of steel • Size: 2.33 x 0.62 x 0.09m/ 40.75kg ( 2 pieces)
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  Steel bars Flexitank bblin our entire range of steel bars can be painted to do not deteriorate with the uses to be in contact with liquids, or by weather conditions. 5 pieces/set • Size: 2.4 x 0.05 x 0.002m 2 pieces are welded as the picture 6 pieces/set • Size: 5 pieces: 2.4 x 0.05 x 0.002m + 1 piece: 2.4 x 0.03 x 0.002m 5 pieces/set • Size: 2.4 x 0.05 x 0.002m  With the steel bars include XPS ( wood/steel painted) 1.2 x 0.05 x 0.05m/ 1.5kg
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  Depending on thetype of product being transport, depending on the atmospheric conditions, you can install the flexitank BBL with Heating Pad; maintaining the desired temperature since the beginning of the load, until his discharge in the final destination. Heating Pad There are a lines of rubber and steel in the form of zig- zag is placed at the time of installation of the Flexitank; enabling us to provide heat to the product until melting,so as to stimulate their download. 1. It is used for liquids easy to crystallize, being faster download. 2. It can be reused.  Applicable Products : Palm oil, syrup, glycerin, animal fats, paraffin, paraffin wax, maltose, coconut oil, etc.
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  Advantages of usingflexitank . Very low positioning costs . No cleaning cost, No disposal costs . Cost effective and considerably cheaper than tank containers, drums and IBC’s . Can carry 40% or more cargo than drum and 50%or more than bottles . Deliveries are door-to-door . Quick loading compared to drums and IBCs . Low labour for handling, filling and loading . No need for forklift to load or unload container . No need for intermediate bulk storage . Available in remote areas
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  . Clean andenvironmentally friendly . No risk of contamination . Low weight of Flexitank - so higher payloads possible . 20 ft. Container payload 15% higher than IBCs . 20 ft. Container payload 44% higher than drums . No demurrage on Flexitank only on container.No return loads needed See table of benefits of flexitank BBL compared to other containers: FL E X ITA N K BARRELS IBC Number of units 1 85 20 Capacity per unit 24.000 li tre s 207 li tres 1.000 li tres Total capacity 24.000 li tre s 17.595 li tre s 1.000 li tres Filling time 1 h o ur 2 h o urs 2 h o urs Preparation time 45 m i nu te s 3 h o urs 3 h o urs Employees needed 2 3+ 3+ Workspace Low High Mo d e rate
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  Wide range ofuses in Flexitank BBL Foodstuffs Non hazardous liquids Products industrial chemicals Edible oils Detergents White oils Vegetable oils Printing Inks Mineral oils Fruit juices Natural latex Transformers oils Water Synthetic latex Industrials oils Wine Plasticizers Adhesives Glucose Concentrates Bio-Diesel Fat Additives Lubricants The sugar solution Synthetics reins Plasticizers Food Additives Silicates Tung Oil Pharmaceuticals Emulsions Glicerine Palm Oil Glycols Base Oil Sauces Polyols Coconut Oil Vinegar Herbicide Castor Oil Malt extract Fertilizers Industrial Gear Oil Sorbitol Rust Inhibitors Oil fatty acids Beer Desinfectant Syrup Saline Solutions Milk Polyether Fish Oil Surfactant Maltose Feed aditive Corn Oil Printing Oil Alcohol Propanediol And many more…..
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  Quality Guarantee FlexitankBBL FLEXITANK BBL are used worldwide for a long time. Their design features and suitability for transportations were deeply checked by the competent organizations. There is a strong multisteps quality control during manufacturing of FLEXITANK BBL. As it can be used by sea, air, rail or road.  Each component of Flexitank BBL are tested in our factory to ensure the quality of the product FLEXITANK BBL.  Quality Management System: ISO9001: 2000  Quality Management System: ISO 22000:2005  Product Material: Certificates FDA and EC  Insurrance: Products Liability Insurance COA Rail Impact Test passed www.flexitankbbl.com