Complete step by step guide to odoo 13 manufacturing

Complete Step by Step guide to Odoo 13
Manufacturing
Odoo 13 Manufacturing module manages all manufacturing related activities.
Manufacturing in Odoo is more helpful for the production of a manufactured product
or the product is built by some other products with different quantities. Odoo an
Open source ERP solution helps you to implement and customize Manufacturing
ERP software for your business.
Odoo Manufacturing Module manages production by work order or either by
manufacturing order. Master Production Schedule(MPS) is available which enables
to schedule the production of stock. Odoo Manufacturing enables to set of product
variants and By-products in the bills of material. It manages quality control points,
checks, measures.
Configuration
First of all, you can install the Manufacturing Module in your database.

Odoo Manufacturing Orders are divided into one or more steps described by Work
Orders and presented in a sequence determined by routings.

To Create a Manufacturing Order
Now you can create a manufacturing order Go to Manufacturing -> Operations ->
Manufacturing Orders -> and click on the Create button.

Now you can fill all the required fields like Product name, quantity to produce, bill of
material, deadline, planned date, responsible, source, company, components tab,
etc.
After filling all the required fields now you can start production through clicking on
the “Mark as to do” button.

After becoming done the production at that time, click on the “Mark as done”
button.

To Manage Manufacturing with Work Centers and
Routings:
Configuration of Work Center:
In the Manufacturing module, you can tick the checkbox of Work Order in
the manufacturing module.
Go to Manufacturing -> Settings -> and tick the checkbox of Work Order then
click on the Save button

Now you can create new Work Centers and Routings in your manufacturing
module.
Go to Manufacturing –> Master Data -> Work centers.

You can create a new work center and fill the required fields like Work Center Name,
Alternative Work centers, Code, Working Hours, Company.
Now you can fill the following fields under the General Information Tab. You can add
performance indices like time efficiency factor, capacity, OEE target, cost per hour, etc.
from General Information Tab.

Configuration of Routing:
In the manufacturing module, routings can be used to specify the manufacturing
operations to be done in work centers to develop a certain product. Every
product has its own routes.
It is not a single step process the manufacturing process may consist of many
work centers and any work centers have its own processes and process time.
At that time you can set the route of the specific manufacturing process.
Routing completely depends on the manufacturing company process. A few
companies have the same type of manufacturing process.
Then you can create only one type of routing. A few companies have a distinct
manufacturing process Then you can create multiple routing.
Go to Manufacturing -> Master data -> Routing

Now you can click on the routings button to create new routing in your database.

At that time you can fill the following field like name of the routing, company name
production location and add work operation there. Whenever you want to add work
operation then click on add a line button.

Now you can fill the following fields like operation name, work center, and duration
computation. There are two options available in duration computation: compute
based on real-time and set duration manually and also an option for setting default
duration. Then fill the next operation field and click on the Save button.

Configuration of Bill of Material (BoM)
Bills of Materials (BOM) are documents that describe the list of raw materials used to make
a finished product. A Bill of Material is sometimes also referred to as a product structure,
assembly component list or production recipe.
Once you have created a product and at least one component select them from the
relevant dropdown menus to add them to your bill of materials (BoM).
Go to Manufacturing > Master Data > Bill of Materials > Create

Now we are creating the new Bills of Material (BoM). The product name and its
quantity are essential fields. Add product quantity and each raw material and its in
the ‘Components’ tab by clicking ‘Add an Item’. Later you added all the components,
click on the Save button.
Now you can set the name of the Routing properly. Routings define the
manufacturing operations to be done in work centers to produce a certain product.
Routing is usually attached to bills of materials, which will define the assembly of
products required for manufacturing or to produce finished products

Now you can create a new manufacturing order for the products. Enter the
information on the following required fields like product name, quality to produce,
BoM, routing, Deadline, Plan from, Responsible, Source, Company, etc. At that
time, you can be configured three types of work center operations.
Go to Manufacturing -> Operations -> Manufacturing orders.

After clicking on the Plan button the stage of the Manufacturing Order is to be
changed. Now Manufacturing Order is going to the Planned stage. Now clicking on
the Work Order button to view the various type of orders.

Now Lets’ see the various work orders view like Packing, Testing, Long time
assembly.
Now your first work order will be in a ready state and others work order in a
pending state and waiting for another Work Order.

At the same time, the first order is completed, now the second work order and
third work order stage will automatically get changed to Ready state and
process.

To Create Scrap:
Scrap is the discarded material from a manufacturing job and products are unusable or
at the same time, it reaches its expiry date.
In Odoo you’ll manage a defected or scrap product from any point of business like
whereas receiving a decent, or throughout the internal transfer, etc.
Scrap management and Unbuild order facilities are two simple yet highly useful features
of Odoo manufacturing ERP.
Scrap management in Odoo:
One of the most useful features of Odoo is that you can create Scrap at any stage of the
production line.

Now Click on the scrap button to create instant scrap entry in inventory. You
can create a fresh scrap entry. At that time you can fill the following details and
click on the Done button it will be inserted into inventory automatically.

To configure unbuild a product:
Another useful feature in Manufacturing is Unbuild. You can unbuild the products
into its bill of materials. It is the reverse process of production.
Go to Manufacturing > Operations > Unbuild Orders > and click on Create
button.

While creating a new one, you can either select a Manufacturing Order. Now you
can fill the following fields: product, Bill of Material, Quantity, Manufacturing Order,
Location, Destination Location, etc.

Master Production Schedule:
MPS or Master Production Schedule is automate the scheduling process with the
help of existing Minimum Stock Rules and Make-to-Order.
The Master Production Schedule is also managed the Manufacturing Order to
automate scheduling, along with existing Minimum Stock Rules and Make-to-Order
newly added MPS (Master Production Schedule) will trigger manufacturing order (it
could also be used for Purchase as well) based on customer demand.
The Master Production Schedule module is designed to help the manufacturer order.
In Odoo manufacturing process is managed in the Manufacturing module, so first of
all, we have to install that module in our DB, after installing another routing option
(manufacture) is added in the product form.

You can plan manufacturing or purchase orders based on forecasts with the time
rage of monthly, Weekly or Daily as we demand.

Looking at Demand Forecast one will come to know how much production is
needed (Go to Manufacturing and under Reporting, you will find MPS).

Under Master Production Scheduling one can schedule the production over the
periods such as months, weeks or days depending on the business.
Secondly, Odoo comes with planning by production and planning by work centers
which helps in planning the finest manufacturing schedules for the most efficient
production.

Now tick the checkbox work order and quality, we have enabled various feature
Planning, Master data, Reporting.
Planning by Work canters:

Planning by Production:
So we see that it is very easy to Manage Planning with MPS. Planning by Work and
Planning by Production provide a Gannt view chart, which helps in understanding
the plans and schedules.

Product Life Cycle Management (PLM):
Odoo Product Life Cycle Management (PLM) is used to maintain BoM revisions
and track product lifecycle based on Engineering Change orders. Odoo PLM is
Manage the engineering changes efficiently is all about communication.
PLM (Product Lifecycle Management) helps to create ECO (Engineering Change
Orders) to make BoM revisions, make MO route revision, Update work operation,
generate alerts for changes in BoM’s as well as Routes in MO. Odoo PLM
harnesses the power of an enterprise social network to help you communicate
more efficiently across multiple departments.
Below we have attached the snapshots of the PLM features that we just listed:
Creating an Engineering Change Order:
Let us have a look at how an ECO is created. Under the field, one can see the
stages in which the ECO passes.

Short summary: Under the option, one can give a short summary of the ECO.
Type: Here one can choose the ECO type.
Apply on: Utilizing the option, one can decide where the order has to be
applied. Apply on BoM or routing or both for a product or for one product only.
Effectivity: Date on which the changes should be applied.

Odoo Enterprise edition supports the Barcode Scanning feature to the support of
the management of work order. The extended barcode support thus helps in
tracking the efficiency of the work order and also timely identifying loss in
productivity.
Barcodes and work centers:
The Barcode Scanning is provided the facility of tracing the product with respect
to the serial/lot number. The Barcode Scanning print the barcode two types:
barcode command for inventory and command for manufacturing

Quality Check Points, Checks and Measures:
Odoo Enterprise edition supports the Quality Control feature. so first of all, we
have to install that Quality module in our DB, after installing the module we can
check the quality of the product.
Odoo defines Quality Control is three types- Control Points, Quality Checks and
Quality Alerts. Quality checks and alerts are fully integrated with your
manufacturing and inventory operations.

Control Point: Quality Control point defines quality control plans to trigger quality
checks at specific inventory operations or manufacturing operations.

Quality Alerts:
Quality alerts in Odoo’s clean kanban interface. Drag and drop alert to report
progress and use visual indicators to focus on critical alerts. Use tags to categorize
quality alerts and create rules to automate alerts or actions. Categorize by
addressee by the requestor.
Quality Checks: Quality checks in Odoo facilitates for easy checking and
statistical process control. This feature enables an entire quality check process
for a warehouse.

Preventive and Corrective maintenance management:
Odoo computes standard statistics to help you plan preventive maintenance, including mean
time between failure (MTBF), mean time to repair (MTTR), and expected next failure date
and lets you automate metrology and preventive maintenance scheduling. In Odoo
Corrective maintenance is carried out after the detection of failures.
The corrective maintenance missionizes to restore the asset or equipment
which performs the same intended job function.
Reports:
Manufacturing Reports is an MRP software that helps to generate an advanced
report for the MRP module(Material requirements planning). Odoo Enterprising
edition supports reporting features in Manufacture module.

Odoo comes with great reporting and performance indicators. Every
important and necessary data are left under fingertips for quick and easy
access.
Odoo Manufacturing module comes with an Overall Equipment Efficiency
reporting system that helps the end-user to control their productivity in the
most effective and efficient manner.
It also comes with Track maintenance KPIs like MTTR and MTBF. Odoo also
comes with lively dashboards for easy monitoring of performances that too in
real-time.
With Odoo’s dynamic reports on costing, traceability, performance analysis. In
the Odoo Manufacturing module is reporting can view different ways- Bar
chart, Line chart, Pie chart.

Complete step by step guide to odoo 13 manufacturing

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Complete step by step guide to odoo 13 manufacturing