CV of Mohammad Mujeebuddin - PMO QA Manager

CV of Mohammad Mujeebuddin - PMO QA Manager

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  RESUME Name: Mohammad Mujeebuddin JobTitle: PMC QA Manager Education: Bachelor of Mechanical Engineering Registrations: Certified Lead Auditor as per ISO 9001:2008 requirements from Moody International limited Profile Summary: Successful QA/QC professional with more than 20 years of overall construction related industrial project experience with PMC & EPC background, out of which 17 years in QA/QC positions on projects related to Oil / Petrochemical, sea water conversion/ Infrastructure projects, Desalination/ waste water treatment & Commercial Projects and 3 years as site engineer. During this tenure, I had worked with various clients SAUDI ARAMCO, SABIC, MARAFIQ, MODON, etc… and had successfully completed the projects by delivering a high Quality of work by meeting to the requirements of contract specification and to the client satisfaction. KEY ACCOMPLISHMENT :- • Successfully implemented on mega projects i.e. oil, petrochemical , waste water treatment and infrastructure projects, the Quality management system requirements as identified and set up on early startup of the project by well coordinating with project Manager, construction manager, Engineering, procurement and other related disciplines. • Manages and independently handle all the Quality issues and the Non Conformances until its closure by timely coordination with the relevant disciplines. • Achieved the good score on the monthly key performance indicators, client satisfaction surveys etc by having effective implementation of Quality system and work procedures. • Achieved the satisfactory implementation of Quality system by measuring with the internal audits as per the audit plan and follow up and close the performance improvement action notices in order to achieve the continual improvement on the Quality system and work processes. • Manages successfully and independently multi projects by setting and delivering a high quality of works on design, procurement, construction and precommissioning phases as per the contract specifications, QMS procedures etc... • Successfully achieved the completion of hydro test of piping/pipelines, concrete pouring of equipment’s foundations, building structures, energization of Pumps/motors, other mechanical equipment’s, switchgears / transformers, HV cables, etc…by carrying out the inspection and testing at stage wise and according to the approved ITP and manufacturer recommendations, thus minimizing the reworks and on time completion and handover of the projects. • Successfully achieved the completion of Quality records as per the planned inspections as defined on the Inspection and test plan. • Successfully achieved the turnover of documents after the project completion by early identifying the list of achieving of records. • Optimize the cost of project through negative change orders by implementing the best value plus engineering practices. KEY SKILLS:- 1. Preparation of the project Quality plan, Inspection & test plans, Quality control procedures, work Instructions, Quality records & monthly/weekly Quality management reports etc. CV of Mujeebuddin Page 1 Page 1 of 8
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  RESUME 2. Perform Qualityaudits to assess the implementation of the Quality management system. 3. Conduct the QA/QC orientation to the new recruited site staff. 4. Arrange the project start up compliance reviews and report to the Programme Manager the findings. 5. As PMC, effectively and independently handle multi projects by supervising the work of construction managers and contractors. 6. Effective planning of the QA/QC activities related to project scope of work. 7. Planning of QA/QC resources and the Quality records as per the scope of work. 8. Management of the multi disciplines QA/QC Engineers and distribute the work accordingly. 9. Review the EPC contract documents, scope of work and ensure that the Quality requirements are specified. 10. Management of technical issues related to Quality, Non conformances etc. 11. Ensure the effective implementation of the Company Quality management system as per the requirement of ISO 9001:2008 and Company procedures, Contract document. 12. Manage and arrange the client satisfaction survey and measure the client satisfaction and identifies the areas for the continually Performance improvement of the company 13. Review the Quality system and update of the Quality processes/ procedures with the new & cost effective techniques. 14. Ensure that the project are handover to the client to the requirements of the contract scope of works. 15. Well versed in inspection of Static & Rotary Equipments as per the applicable code requirements. 16. Well versed in Inspection of Metallic & Non metallic piping includes GRP Piping. 17. Good working Knowledge on review of WPS, Qualification of welders and other welding activities. 18. Good knowledge in Piping Engineering as per ASME code 31.3 requirements. 19. Excellent in writing, reading, speaking of English language. • PMC QA Manager , Jacobs, Zamil and Turbag Consulting Engineers (JACOBS ZATE), Jubail, K.S.A. (July 2010 – present) Dec 2014 – present:- Client: Saudi Industrial property and Authority- MODON - Saudi Arabia Position:- PMO QA Manager Project undertaken:- o Rehabilitation of Infrastructure facilities, contract 3 o Rehabilitation of Infrastructure facilities, contract 4 o Rehabilitation of infrastructure facilities,, contract 5 o Construction of Lift station and Installation of gravity sewer pipeline on Residential area and pressure force main pipeline - project. no 13059 o Construction of Ready build factory - project. no RBF-105-006 July 2010 – Dec 2014 :- Client: Marafiq Power and water utility company - Saudi Arabia. Position:- PMC QA Manager Projects undertaken: CV of Mujeebuddin Page 2 Page 2 of 8
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  RESUME o Sea waterReverse Osmosis plant – SWRO4 Marafiq Jubail o Sadara Sea water Reverse Osmosis Plant – Sadara SWRO o Expansion of STAGE 111Industrial waste water treatment plant – IWTP 8 Marafiq Jubail o Upgrade & Expansion of Sanitary waste water treatment plant- SWTP 9 - Marafiq Jubail o Upgrade of Sanitary pumping station PS 56- Marafiq Jubail o Additional Waste water Parallel Pipeline project from PS56 to PS 04 – Marafiq Jubail o Replacement of Asbestos Potable water Pipeline project – Marafiq Jubail o Upgrade of Industrial waste water treatment plant – IWTP 8 Marafiq Jubail • PMT Mechanical QA Lead Engineer, SABIC, Jubail, KSA (2009 – 2010) Client: Saudi Kayan affiliates of Saudi Basic Industries Corporation - SABIC. Company: Core team contracting – Saudi Arabia Project: Polypropylene & Product Handling (PP & PH) Saudi Kayan Petrochemical Complex Project EPC Contractor: Samsung Engineering co Ltd Role and Responsibility as PMC QA Manager: o To set up the Quality Management expectations in the Request for proposal for EPC Contracts and once awarded then ensures compliance with the Contract Quality Management requirements Responsibilities includes but not limited to below mentioned:- o Review the contract documents for each Package in respect of QA/QC requirements and procedures and advise the project Manager of any deficiency o Review QA/QC site organization, key personnel CV’s as submitted by the Contractors and advice the project Manager of any comments o Review QA/QC Procedures, ITP’s (Inspection & Test Plan) and document control as submitted by the Design Consultants / Contractors and ensure implementation are in compliance with Contracts requirements o Ensure that the established Project / Design Management procedures are implemented at site o Manage, administrate and maintain records of project wide quality systems implementation. o Ensure the effectiveness of the Client agreed Project Procedures to the client’s satisfaction. o Monitor and reports how Contractors implement their quality systems in accordance with the project QA/QC contracts requirements and specifications o Ensure appropriate attendance by respective discipline PMC representatives at key inspection and testing activities o Monitor the performance of and provide guidance to the project construction manager and other PMC staff with respect to Quality Assurance performance o Reporting on project QA/QC performance o Liaison with client and promoting awareness of the Client’s requirements within the team o Assessment of Contractor/Subcontractors with respect to Quality point of view o Investigation of Root Cause for the repeated NCR’s o Witnessing Material Testing in Third party Lab o Conduct and / or Participate in Client Quality audits for EPC Contractors, or Vendors • Various Positions, Saudi Engineering Group Int’l (SEGI). Dammam, K.S.A (2003 –2008) Projects undertaken in this period: 1. 25 Nov 2005 – 05 Nov 2008 CV of Mujeebuddin Page 3 Page 3 of 8
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  RESUME Project: Khursaniyah OilProducing Facility Client: Saudi Aramco EPC Contractor: Snamprogetti Sa Ltd Position: Deputy QA/QC manager (Snamprogetti) Location: Eastern region – Saudi Arabia 2. 15 August 2005 – 22 Nov 2005 Project: Sea Water Conversation Project Client: Saudi Aramco EPC Contractor: Snamprogetti SA Limited Position: QA/QC Manager (Snamprogetti) Location: Eastern region – Saudi Arabia 3. 12 Jan 2004 - 13 August 2005 Projects: Offsite utilities at Rabigh refinery and General turn around shutdown at Rabigh refinery Position: QA/QC Manager (EPC contractor) Client: Saudi Aramco EPC Contractor: M.R. Al Khatlan Est Location: Western region – Saudi Arabia Responsibilities as QA/QC Manager (EPC) includes but not limited to:- o Establish/ Review of the project Quality plan which includes the Inspection & Test plans, Quality control procedures, along with relevant Inspection reports for the discipline scope of work in accordance with the contractual requirements and the Client specifications & Relevant industrial codes and standards o Management of the multi discipline QA/QC resources in a well organized manner o Ensure the Effective implementation of the company Quality management system in accordance with the requirements of the ISO 9001 and identifying the needs for the continual improvement of the work processes and the effectiveness of overall performance of the company Quality management system by review / update of the processes / procedures, review of client satisfaction surveys and the previous Audit results, corrective and preventive actions, etc o Ensure the client satisfaction by evaluation of the information related to the client perception as to whether the company has meet the client expectations o Review of the project scope of work, drawings, material specifications, and IFC drawings for any conflict with the requirement of the Quality specification as per the contract document and advice the Engineering Department to initiate the corrective actions prior to commencement of work o Prepare the planning and compilation of the Quality records for the discipline scope of works and as per the contract document and identify the documents for the handover as per the approved system handover list o Ensure that the Quality of construction works meet with the requirements of the project specifications and that the implementation of the relevant Quality procedures and method statement are being executed during the In-progress of the construction of work activity by following the safety rules & regulations o Ensure the compliance of the project scope of work in accordance with the project specification, Industrial codes, and client procedures & specifications etc o Submission of Quality reports i.e. monthly / weekly Quality reports, report of key performance indicators (KPI) etc as per the Client requirements o Conduct the orientation for the Quality Personnel’s so as to have awareness in meeting of the client expectation and to have effective contribution in the achievements of the Quality objectives and client expectation CV of Mujeebuddin Page 4 Page 4 of 8
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  RESUME o Review thepurchase orders of Materials/Equipment for the compliance of the Quality requirements related to the contract document i.e the Material technical Specifications & Saudi Aramco Engineering form 175, Saudi Aramco Material specifications and applicable codes / standard Requirements etc o Analyze the root causes for the non conformances and ensure the implementation of the corrective and preventative actions so as to avoid the repetition of the Non conformances and to close out of the relevant NCR’S (Non conformance reports) on timely manner by coordinating with the concerned discipline Engineers / superintendents o Conduct the Internal audits at planned intervals as per the requirement of contract document and the approved audit procedure & ISO requirements so as to evaluate the effectiveness & proper implementation of the Quality management system and to identify and close out any non conformances at the early stage o Evaluate the monthly project quality index (PQI) and verify the root cause of less PQI( if any) and initiate the corrective measures in coordination with the concerned discipline for better improvement of the PQI Index o Co ordinate with the client in all technically related issues and resolve the Quality / technical issues by coordinating with the Concerned disciplines o Conduct the Quality focus assessment for each of the Disciplines including the Subcontractors work on a regular basis and verify the Implementation of the Quality management System in meeting the Project requirements o Co-ordinate with the NDT third party Examination & testing agencies for the relevant testing and examination as to comply with the Requirements of client o Coordinate all activities in material handling, storage, preservation etc so as to ensure adequate protection & proper storage, handling & Preservation of the materials are done as per the manufacturer instruction and project specification requirements at site o Monitor the site work and lead the Quality team of Multi disciplines QA/ QC Supervisors / Inspectors and ensure that all the site Inspections are Performed on timely basis as per the approved Inspection & test plans and to verify the completion of the Quality records of each of the Respective disciplines in compliance with the requirements of the Project and the Quality management system o Conduct the Weekly Quality tool box meeting with the Quality staff and the construction crews to resolve the technical issues related to Quality o Assist the Pre-commission & commissioning team in start up of the Plant o To check the log book entries Status and close out the log book items by coordination with the concerned discipline Engineers and the project inspection team by initiating the corrective action in an appropriate manner • QA/QC Engineer- Mechanical works, Eastern region – Saudi Arabia (2003-2004) Project: Khuff Condensate splitter plant - (J-64) at Rastanura Refinery Client: Saudi Aramco Main contractor:Snamprogetti Saudi Arabia Ltd • QA/QC Engineer- Mechanical works, Jaffar Al Hamood Est-Dammam, Eastern region – Saudi Arabia (2002 –2003) Project: Communication I & M Building - Rastanura, Saudi Aramco Client: Saudi Aramco • QA/QC supervisor –Mechanical works, Abdul Aziz Ali Al Turky Est, Al-Khobar (1999 – 2002) Projects: 1. Saudi Aramco Mobil Oil Refinery-Yanbu 2. Saudi Electric company – SCECO CV of Mujeebuddin Page 5 Page 5 of 8
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  RESUME • QA/QC Engineer- Mechanical works, Dalal Consultancy and Engineers Ltd, India (1998 –1999) Project: Commercial & Industrial Responsibilities as QA/QC Engineer which includes but not limited to:- o To verify the latest revision of the Issued for Construction (IFC) drawings including the P & ID’s as per the Engineering drawing register, verify the Controlled copy of the latest project specifications, approval of the Inspection & Test plans (ITP’S), Quality control procedures (QCP’S) etc prior to start up of the work o To perform the material receiving Inspection in accordance with the approved material submittals, project specifications, mill test certificates, and Client material specifications and inspection forms and ensure the material received at site meets the project specifications and are from the approved vendor list of the client o Well versed in Inspection of the Installation & alignment of static Equipments & Rotatory machinery in accordance with the manufacturer instruction manual, relevant Industrial codes and Quality control procedures and method statement etc o To perform the Inspection at shop/ field for the pipe spools and ensure the material i.e. pipes and fittings, supports etc, meets the Engineering specifications of the line services and that the dimensions of the fabricated pipe spools are as per the IFC Isometric drawings o To perform the Inspection for the Installation of Flanges including the orifice and verify the flange rating, flange face, orientation, tilting and straddle of the flange bolt holes o To witness the gasket installation Inspection along with the torquing and verify the flange rating, gasket rating, material type and sizes of the stud bolts and nuts meet the project specifications o To check the complete installation of the line along with the supports installation in accordance with the approved IFC drawings and raise the punch list and complete the items related to the punch list prior to the start of the hydro test and after the completion of the hydro test o To prepare and review the hydrostatic test package for the completed quality related documents and reports in accordance with the approved Inspection & Test Plan which include but not limited to the flange inspections reports, support installations reports, fabricated and erection of pipe spools, valve testing & Installation reports, pre hydro test check list, post hydro test check list, line flushing reports, and summery of Welding including reports for NDE, P&IDS, pipe arrangement plan, isometric drawings and certificate for the calibration of the relief valves, pressure gauges etc prior to hydro test of the line etc o To reinstate the hydro tested line and verify the installations of the flow control valves, check valves, strainers and other instruments which are sensitive and removed prior to the hydro test of the line, and verify the completion of the punch list items raised prior to and after the completion of the hydro test of the line o To check the installation of HVAC work for the control rooms & substation which include the installation of the ductwork with insulation, Installation of fire dampers, volume dampers, diffusers/grills, installation of HVAC equipments, and other auxiliaries, Precommissioning / commissioning etc o To co-ordinate with the client in all technical related matters related to Quality and resolve the issues by coordinating with the concerned discipline Engineers o To initiate an RFI for the completed work for the Inspection of the work with the client o To identify the Non conformance in the Construction of the work as per the codes requirements and notify to the Quality representative for the Non Conformances o To compile the Quality records as per the approved ITP’s and update the Inspection summery reports accordingly and maintain better identification & traceability of the Quality records CV of Mujeebuddin Page 6 Page 6 of 8
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  RESUME o To closeout the NCR’s and relevant logbook entries after the implementation of the recommended corrective actions o To ensure the proper handling, preservation and storage of the material at the warehouse following the manufacturer instruction and Quality management procedure o Inspection for the joint preparation, joint fit-up for the RTR piping • Site Mechanical Engineer, Universal Engineering Company, India (1995 – 1998) Project: Commercial & Industrial Other Qualifications: o Undergone training course on Quality Assurance/Quality Control and Engineering Inspection from Advance training Institute, Govt. of India, Hyderabad-India o Undergone training course on Introduction to ISO 9000 and Quality Circle from Advance Training Institute, Govt. of India, Hyderabad-India o Undergone training courses on Non destructive examinations i.e ASNT level 2 on RT, MPT, UT etc as per SNTC -1A requirements o Good knowledge on piping Engineering as per ASME 31.3 requirements o Undergone Certificate Course on Primavera Project Planner from Mutech Institute for Cadd and Structural engineering services-Hyderabad-India o Undergone HVAC Design, Erection and maintenance course from Mani computer – India. o Well versed in the Usage of the relevant Industrial Codes and Standards such as ASME, API, ANSI, ASTM, MSS, ASHRAE, SMACNA Standards, Uniform Plumbing code, Uniform Mechanical code, Process industry practices, NEMA, NEC, ACI, etc o Well versed on usage of Saudi Aramco Engineering Standards & Inspection Procedures, Saudi Aramco Material Specifications, Standard Drawings, Inspection Requirements and Forms 175 o Well versed on usage of Sabic Engineering standards, Royal commission & Marafiq standards. o Underground training course on team building. COMPUTER PROFICIENCY: Well versed in the usage of MS-Office. Personnel Profile:- Name MUJEEBUDDIN MOHAMMAD Nationality India Age 43 years Current Local contact. no Mobile. no. +966 – 502434748 (KSA) Permanent home address (India) H.no 16-3-472/2, Chanchalguda Hyderabad - 500 024, A.P-India. Permanent Home countryTel. no 0091-40-24527142 (India) Email address [email protected] Marital Status Married Languages known English, Arabic, Hindi. MUJEEBUDDIN MOHAMMAD CV of Mujeebuddin Page 7 Page 7 of 8
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  RESUME CV of MujeebuddinPage 8 Page 8 of 8