Cv(Haytham Ashrey)

Cv(Haytham Ashrey)

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  Last Date Updated:Feb-2016 JOB Code: ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373 Page 1 of 6 MECHANICAL / PRODUCTION ENGINEER E-MAIL:[email protected] Haytham Ashrey Abd-El Khalek Mechanical/Production Engineering Mobil no:002- 0120 700 7373 E-mail :[email protected] https://eg.linkedin.com/in/haiss99 Objectives Seeking for an opportunity job with a new challenge in a reputable company which will project my career into a successful future. Personal Data Date of Birth 21/Mar/1978 Gender Male Country of Residence Egypt Passport Number Yes Marital Status Married Religion Islam Nationality Egyptian Mobile Phone 01207007373 Total Years of Experience 15+ years Home Address Abd El Azeem Seleem St. no. 22nd , Abd El-Lawaa, Feisal Military Status Exempted Car owner Yes Academic Qualifications Qualification Level Bachelor's Degree Major Mechanical Department Production / Industrial Institution Benha Faculty of Engineering Country Egypt Graduation Year 2001 B.Sc. Project B.Sc. Project in Production Plant layout of gas pressure control valve’s factory Grade very good 3rd . Project Project in tensile stress of metals and studying behavior of metals under cyclic loads Grade very good Goals Achievements: - Improve the 5S level and the visual management system from bronze level to silver level (0.56 score to 2.75 score)by conducts the 5S EVENT by using the STD New 5S Office Criteria - Improve the factory layout based on 5 year road map by using the Using the
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  Last Date Updated:Feb-2016 JOB Code: ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373 Page 2 of 6 MECHANICAL / PRODUCTION ENGINEER E-MAIL:[email protected] VSM tools to review the current states with the layout proposals to improve the productivity by 30% (65 box/hr. to 85 box/hr.) - Create the Efficiency Metrics Measurement System for assembly lines by using the pull line system to calculate the line efficiency (down time and up time) to reduce it from the 5% to be 2% from net working hours. - Human Recourses Developments and workers skills metrics by using the on job training and the external training. - Create the STD headcount/ workplace based on the load analysis/cell VS production planning and line Capacity. - Reduce the setup time and assembly line change over by 15% - Conduct the Machines TPM plan to improve the machines performance and OEE level to reduce the down time machines by 7% - Improve the QC level by conducted the QCPC tools to reduce the defect rate to approach the zero defects. - Improve the COPQ and Material scrap by 1M $/year as a company target. - Improvement Labor utilization (Re-organization) from 54% to 65% - Conduct the cost saving and SCH-B projects by 0.5M $/year. - Conduct the passport tools to new products design with R&D before the Production release. - Project Leader for improvement Material handling flow by implementing Kitting System/supermarket to apply one piece flow to eliminate operation wastes by reducing the travel distance, over production, WIPS. - Conduct mistake proofing and process certification (Lean Manufacturing Tools) by creating Assembly Jigs and fixtures to increase productivity from (50 unit/h to 60 unit/h) and reduce the defect rate from (5000 ppm to 1500ppm). Work Experience Employer Miraco-Carrier (Carrier UTC -Egypt) Position H.O MFG Engineering Date of Joining Jan 2008 - Ongoing Key Responsibilities 1-Responsible to achieve the company objective and Department KPI by Develop manufacturing methods, labor utilization standards, and cost analysis systems to promote efficient staff and facility utilization. 2-Applying the lean Manufacturing tools with its technique to eliminate seven waste to keep the process in efficient and affective Phase by conations improvements and Plan and establish sequence of operations to fabricate and assemble parts or products and to promote efficient utilization. 3-Apply statistical methods, perform mathematical calculations and load analysis to determine manufacturing processes, staff requirements (standard workers), production standards and the factory operation mode. 4-Coordinate quality control objectives and activities to resolve production problems, maximize product reliability, and minimize cost. 5-Review production schedules, engineering specifications, orders, and related information to obtain knowledge of manufacturing methods, procedures, and activities 6-Confer with engineers and other personnel to implement operating procedures, resolve system malfunctions, and provide technical information. Develop, coordinate, and monitor all aspects of production, including selection of manufacturing methods, fabrication, and operation of product designs. Schedule for production lines.
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  Last Date Updated:Feb-2016 JOB Code: ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373 Page 3 of 6 MECHANICAL / PRODUCTION ENGINEER E-MAIL:[email protected] 7- Preparing daily and weekly production schedule according to sales requisitions. 8- Preparing daily and weekly production reports and daily line stoppage report 9- Following up daily troubleshooting during operation and analysis the downtime and non-values added by RRCA to reduce the line stoppages 10- Preparing internal schedule plan for production to Control the production work flow and the materials logistics and handling. 11- Prepare the next year plan objectives With smart values to achieve the company business metrics objectives and the rood map strategy to improve the factory performance in term of CSH ($), labor utilization and productivity. Manage the budget and costing for operation and prepare the next year investments plan to meet the next year plan. Employer Manufacturing of Commercial Vehicles co. ( Mercedes Benz - MCV) Position PRODUCTION ENGINEER (body framing & welding dept.) Date of joining: Mar/2006 to Jan/2007 Key Responsibilities 1-Receiving the engineering drawing and technical data documents from our technical office. Start to load the row materials to machining sector according to data base in (SAP).According to plane then received it from the row materials stores by handling sectors after checking and inspection from QUALITY CONTROL. 2-Distributed the row materials an (8) stations (CROSS MEMBER ,FLOOR LAND ,TOP ROOFE,FRONT FACE ,BACK REAR FACE , R.H.SIDE ,L.H.SIDE,MERRY UP JIG AND FRAMING STATIONS) . 3-Daily follow up for all production elements (PRODUCTIVTIY, MAINPOWERS, WELDIND MACHINE (MIG WELDING M/CS) AND ITS MAINTANANCE, and JIGS AND ITS IMPROVMENT). Preparing to inter-plan (weekly) for welding sector according to general planning in SAP system. 4-Produce the optimize sequence for production elements (MAINPOWERS, WELDIND M/cs) through the man/hours system. Produce for monthly improvement to reduce the fixed cost (saving cost) /bus in parallel to increasing of production rate /day. 5-Prepare the Productivity report (Monthly report )for overall performance resources(head count, material cost and overall cost included its losses and the line stoppage breakdown Position Tooling and Fixture jigs Design Engineer Date of joining: Jan/2007 to Jan/2008 Key Responsibilities 1-Manufacture, repair and modification of mechanical parts, spare parts, tooling, fixtures, measuring equipment and service for all BU department (sheet metal work plate, tubing bending tools and the welding jigs). 2-Utilize the computer assisted design (CAD) to facilitate the tooling design for the new product during the product/tooling design and follow up with R&D and Engineering office sections the required documents, references during the design phase 3-Mange to scheduled jobs, operations of the workshop by providing the Progress Report (Achievement ,Plan, Pending issues) and maintain the productivity & efficiency
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  Last Date Updated:Feb-2016 JOB Code: ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373 Page 4 of 6 MECHANICAL / PRODUCTION ENGINEER E-MAIL:[email protected] for BU to avoid the line stoppage and controlling the defects/scrap rate. 4-Control the budget and tool cost management, advice on selection of steels grades for manufacturing parts and tools by technical knowledge in Machine cutting process with tooling selection (turning, milling, grinding…etc.) and follow up with Supply chain the PR’s and PO’s status 5-Implement methodology 5´S technique, restraint risk management and work in machining operations, development of technical training in operational staff, technical support in mechanical design, tolerances, machining parameters, CAD, general administration of work area. 5- Performs product/process analysis for cost reduction, quality improvement, and improved efficiency by implementing the OEE and TPM for Tools and Dies (sheet metal work plate, tubing bending and the welding jigs). Employer Six October for metallurgy industrial company (COLD ROLLING PROCESS FOR LOW CARBON STEEL COIL) Position -Factory Production Engineer (shift In charge) -Quality Control engineering Date of joining: Jun/2004 to Mar/2006 Key Responsibilities 1-Daily monitoring and controlling with Production, Planning, Quality, Consumptions & Manpower arrangements to produce the daily production target for steel making and keep the process flow running smoothly by controlling the process inventory (hot rolling, pickling, cold rolling, patch annealing ,skin pass, and row material packing after mechanical and chemical testing). 2-Preparing Monthly and Daily production reports and keeping rolls records. 3- Discuss the problems with other agencies to improve the efficiency of the mill by Responsible for all checking, all mill requirements to be ready for rolling & skin pass process (coolant %, temperature, PH, volume, heaters, coolants pumps, agitators, scammers. 4- Inspection OF surfaces and shapes defects for cold rolled coils during passes task for HRC surface (before cold rolling) and good finish surface (after annealing and skin pass). 5-Monitoring and controlling for cold rolling process including (deformation zone, forward and backward slipes,effect of front and back rear tensions on deformation zone , effect of frication coefficient on cold rolling for 4 Hi cold rolling mill and by using flat rolls ,etc..). 6-Prepare the Productivity report (Monthly report )for overall performance resources(head count, material cost and overall cost included its losses and the line stoppage breakdown Employer NOUR El Huda Co. For Treading and Industrial Position Production engineer Date of joining: Feb/2003 to Jun/2004 Company Profile Cold metal forming, steel work, plate and Metal Cutting Process for Vehicles Parts feeding Industries (Toyota, Mercedes Benzes, Hyundai and ….Etc.) Key Responsibilities
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  Last Date Updated:Feb-2016 JOB Code: ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373 Page 5 of 6 MECHANICAL / PRODUCTION ENGINEER E-MAIL:[email protected] 1-Daily Executing productivity resources for production line statues 2-Provide the periodically report (Finance report )for costing value for product according to estimated machining time, raw material price, and profit by break-even point and made maximum optimization chart. 3-prepare the workshop capacity and load analysis with the scheduling shifts included actual need operators for sheet metal machines (Shears,bending,CNC Machine, presses and spot welding Machines based on the daily requirements. Employer El Moselhy Co. For Treading and Industrial Position Production engineer Date of joining: July/1999 Date Left Feb/2003 Company Profile Cold metal forming, steel work plate, steel cross-sections forming, steel fabrication and Steel Constructions Key Responsibilities 1-Daily Executing productivity resources for metals sheets and steel cross-sections forming, steel fabrication, and steel work plate by using special machines as shearing, press-break, cold rolling, punching, hand-press, drilling, tubes forming band saw M/cs and good knowledge about standard cross steel sections beams (UPN, UPE, IPN, IPE, HEB, HEA etc.) and responsible for the inspection, quality control for product. 2-Montring the daily job orders statues for “steel construction sections " under control of subcontracting projects for DSD FEROMETALCO, ARAB STEELL FABRICATION (ASF), NATIONAL STEEL FABRICATION (NASF), and ZAMIL STEEL. 3-Prepare the Productivity report (Monthly report )for overall performance resources(head count, material cost and overall cost included its losses Training & Courses 1-Training two months (Eastern Company) at (1997 &1999). 2- CADMAN software packages for Cold metal forming, steel work, plate 3-ACE pilot (Lean MFG/ Continuous improvements Leader) certification (Miraco-Carrier) 4- Process certification and Six Sigma (SSYB) 5-Quality management Tools (Basic and Modern Tools) Miraco-Carrier at 2012. 6-Business development, Information Management technology LITE Online Training By Mr. Fadi Gilbert Char. 8-Simple and Effective: Start a Business using Lean Principles Online Training By Eric Campbell. 9-Time Management & Productivity Online Training by Splativity Project. 10- OSHA General Industry Online Training by Mohammed Saeed. 11-Product Management 101 Online Training by Kvolve Product Manager 12-Operations Management Online Training by Professor Gad Allon . 13-Introduction to Project Management Online Training by Martin V 14-Management for a Competitive Edge (MgtEdge) by Haldor Aamot (The International College of Management Sydney (ICMS)-Open2study. 15-Principles of Project Management (ProjMgt) by Sue Dowson (Polytechnic West)- open2study. 16-Diploma of Project Management (ProjMgt) (ALISON - Online Learning). 17- Rethinking the Product Development Process (ALISON - Online Learning). 18-Introduction to Risk Management (ALISON - Online Learning). 19- Lean Manufacturing-Line Balancing &Facilities Location (ALISON- Online Learning).
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  Last Date Updated:Feb-2016 JOB Code: ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373 Page 6 of 6 MECHANICAL / PRODUCTION ENGINEER E-MAIL:[email protected] Personal Skill & Job Requirements Young Dynamic, Ambitious, and highly Self-Motivated. Very strong presentation skill. Ability to work within a shift charging. Ability to work within teamwork oriented. Able to work under pressure of industrial environment. Excellent communication interpersonal. Ability to foster great relationships with all stuff and technicians. Strong technical skill in production process. Availability & Job Requested I am able to start work after (2-4) weeks from announcement for Full Time as production, mechanical, Planning, quality control engineer where I can work Egypt –Arab countries – Foreign countries. License Private driving license Others Memberships & Affiliation Engineers Syndicate American Chamber of Commerce AMERICAN SOCIETY FOR MECHANICAL ENGINEERS (ASME) OSHA Academy Project Management Institute Hobbies/Interests Reading, Internet Researching , Playing football and Chess