DEFECT CLASSIFICATION
- 1. DEFECT CLASSIFICATION (FABRIC) DEFECT CODE TYPE OF DEFECTS - FABRIC RMD1 ABRASION MARK/PEELING RMD2 BOWING RMD3 BROKEN YARN RMD4 CRAMPLE/CREASE MARK RMD5 DIRT/STAINS RMD6 DYE LOTS OFF TONE RMD7 DYE SPOTS/BLEEDING RMD8 FABRIC JOINT/STOPPED MARK RMD9 FOREIGN/YARN CONTAMINATION RMD10 HOLE RMD11 KNOT RMD12 NEEDLE MARK/PIN Holes RMD13 PRINTING DEFECT/OFF REGISTRATION RMD14 SLUB RMD15 STREAK MARK/BARLINES RMD16 THICK & THIN END/WRAP RMD17 UNEVEN DYE/ SPOT RMD18 WATER/DYE MARKS RMD19 BAD ODOR
- 3. DEF. CODE TYPE OF DEFECTS - CUTTING CD1 SPREADING JOINT/SPLICED PANEL CD2 INCONSISTENT SPREADING ( LOOSE/TIGHT ) CD3 SPREADING WAVY CD4 PLY COUNT INACCURATE CD5 PLY HEIGHT TOO HIGH CD6 STRIPE MISALIGNMENT/BOWING CD7 WRONG PINING / CLIPPING FOR STRIPE FABRIC CD8 FABRIC/ WIDE LACE WRONG FACE SIDE CD9 LACE SCALLOP / EMBROIDERY NOT MATCHING CD10 WRONG MARKER CD11 CUT PARTS NOT MACTH WITH PATTERN CD12 MARKER AND SPREADING WIDTH NOT MATCH CD13 OFF GRAIN CUTTING CD14 MISSING NOTCH / INCORRECT PLACEMENT CD15 LEANING (SIDE EDGE MISALIGNED) CD16 REMNANTS LOT UNIDENTIFIED CD17 FABRIC FLAWS CD18 MISCUT CD19 RAGGED CUTTING CD20 PARTS COUNT INCOMPLETE ( BUNDLING PROBLEM) CD21 BUNDLING NOT FOLLOW COLOR COMBINATION AGAINST MO/ TRIM CARD REQUIRED CD22 BUNDLES UNMATCHED/INCOMPLETE PART COUNT CD23 BUNDLING MIXED SIZES AND DYE LOTS CD24 HEAT TRANSFER GLUE EXPOSED CD25 HEAT TRANSFER WRONG PLACEMENT/QUALITY CD26 HEAT TRANSFER LABEL/TRIMS DELAMINATED CD27 HEAT TRANSFER LABEL/TRIMS DISCOLORATION CD28 BINDING WIDTH INCONSISTENT CD29 BINDING OFF GRAIN CD30 RE-CUT WRONG DYE LOT CD31 OTHERS DEFECT CLASSIFICATION (CUTTING)
- 4. DEFECT CLASSIFICATION (SEWING) DEF. CODE TYPE OF DEFECTS - SEWING ENGLISH SW1 SKIP/RUN OFF STITCHES/ POOR JOIN STITCHES SW2 RAW EDGES SW3 BROKEN STITCHES SW4 CHALK/PEN MARKS / DIRTS SW5 PUCKERING/TWISTED SEAMS SW6 STITCH COUNT NOT ACCURATE SW7 UNEVEN SEAM WIDTH SW8 HIGH/LOW SW9 UNTRIMMED THREADS SW10 POOR/OUT OF SHAPE SW11 HOLES / CUT DAMAGED SW12 OIL STAINS SW13 FULLNESS/BUBBLING SW14 LOOSE STITCHES SW15 WRONG SIZE SW16 OVERLAPPING / MISALIGNED STITCHES SW17 MISSING STITCH/PLEATED/OPENED SEAM SW18 TIGHT TENSION SW19 NEEDLE HOLES SW20 DIRTY/SOILAGE SW21 OFF SHADING WITHIN THE GMTS SW22 OUT OF SPEC SW23 HOOK & EYE INSECURED/UNEVEN SW24 WIRE PLAY TIGHT/LOOSE SW25 CUP LOOSE/TIGHT SW26 SIDE CUP WAVY/CURLING UP SW27 CRACKING STITCHES WHEN STRETCHED SW28 FABRIC WRONG SIDE/INVERTED SW29 BARTACK - TIGHT/TOO WIDE/MISPLACED/ MISSING / SLANTED SW30 STRAPS INSECURED/MISPLACED/UNEVEN/ TWISTED
- 5. DEF.CODE TYPE OF DEFECT (SEWING) ENGLISH SW31 LOOSE THREADS IN / OUT OF THE GMTS SW32 EXPOSED BASTING STITCHES ON GMTS SW33 PLEATED SEAMS SW34 DAMAGED TRIMS SW35 POINTY SW36 CENTER FRONT GORE OUT OF SHAPE / SLANTED / HI-LOW SW37 BOW/ BUTTON / METAL TRIMS WITH LOGO MISPLACED / MISSING / INSECURED SW38 WRONG MATERIALS USED ON GMTS SW39 LABEL MISPLACED/MISSING SW40 LABEL WRONG/NOTREADABLE SW41 WIRE INCORRECT/PULL OUT SW42 WAVY SW43 UNEVEN SEAM ALLOWANCE SW44 REVERSE ATTACHMENT SW45 HIKING SW46 CREASE MARK SW47 FIBREFILL BROKEN SW48 UNEVEN DISTANCE SW49 FLIPPING UP/CURLING DOWN SW50 GUSSET OUT OF SHAPE/BUBBLING SW51 UNEVEN SHIRRING SW52 SHARP EDGES SW53 SNAGS / FRAYING EDGES SW54 HANDLING PROBLEM / PULLING SW55 NEEDLE CUTS SW56 FEED DOG/ SHINY / PRESSER FOOT MARKS SW57 OTHERS DEFECT CLASSIFICATION (SEWING)
- 6. DEFECT CLASSIFICATION (PACKING) DEF. CODE TYPES OF DEFECT(PACKING) ENGLISH PK 1 PACKING STANDARD INCORRECT PK 2 POLYBAG WRONG SIZE/PRINTING/THICKNESS/ PK 3 HANGER ARTICLE / SIZE INCORRECT PK 4 HANGTAG / OVER RIDDER / ADDITIONAL STICKER INCORRECT PK 5 PRICE TICKET INCORRECT PK 6 FLASHER / PAPER TAG WRONG POSITION / INSECURE / DAMAGE PK 7 WRONG TAG PIN SIZE PK 8 SIZER / LABEL / HANGTAGS UNMATCHED PK9 WRONG CARTON DIMENTION PK10 PLY TYPE / PLY COUNT INCORRECT PK11 I NCORRECT ASSORTMENT PK12 WRONG SIZE OF GARMENTS INSIDE THE CARTONS PK13 CARTON SHIPPING MARKINGS INCORRECT PK14 BARCODE STICKER WRONG / UNREADABLE PK15 MISSING / WRONG STICKERS ON CARTON PK16 PACKING CONDITION TIGHT/LOOSE PK17 I NCORRECT CORD KNOT PK18 STICKER ATTACHED SLANTED PK19 HANGER MARK ON GARMENTS PK20 BROKEN / SHARP EDGES ON PACKAGING TRIMS PK21 MISSING PRICE TICKET / HYGENIC STICKER / ADDITIONAL STICKER PK22 IINSECT /FUNGUS FOUND INSIDE THE POLY OR CARTON OR WITH GARMENTS. PK23 POLY FOLDING WRONG PK24 FOAM MOULD CUP CREASE / OFF SHAPE / CRASH MARK PK25 INCORRECT QUANTITY (SHORT / OVER) PK26 INCORRECT CARTON WEIGHT PK27 MOISTURE LEVEL OUT OF STANDARD PK28 POOR APPEARANCE AFTER PACKING PK29 HANGER SETTING HI-LOW PK30 INNER BOX (OFF SHAPE PRINTING / WRONG COUNTRY BLOCK / INSECURE / DAMAGE) PK31 OTHERS