Peter D.
EASTON
Robert F.
HALSEY
Mary Lea
McANALLY
Al L.
HARTGRAVES
Wayne J.
MORSE
© Cambridge Business Publishers, 2018
FINANCIAL & MANAGERIAL
ACCOUNTING for MBAs5e
Cost Behavior,
Activity Analysis,
and Cost Estimation
MODULE 15
Learning Objective
© Cambridge Business Publishers, 2018 2
Identify basic patterns
of how costs respond to changes
in activity cost drivers.
1
© Cambridge Business Publishers, 2018 3
Basic Cost Behavior Patterns
Variable
Costs
Change in total in direct proportion
to changes in activity
Fixed
Costs
Do not change in response to a change
in activity volume
Mixed
Costs
Contain a fixed and variable cost element;
sometimes called semi-variable costs
Step
Costs
Constant within a narrow range of
activity, but shift to a higher level
when activity exceeds the range
© Cambridge Business Publishers, 2018 4
Variable Costs
 Increases as activity increases
 Equals zero dollars when activity is zero
Total
variable
costs
(Y)
Total activity (X)
0
Total variable cost: Y = bX
b = Variable cost per unit
Higher variable
cost per unit creates
a steeper line slope.
© Cambridge Business Publishers, 2018 5
Fixed Costs
 No change as activity increases or decreases
 No response to short-run changes in activity cost
drivers
Total fixed cost: Y = a
a = Total fixed costs
Total
fixed
costs
(Y)
Total activity (X)
0
Slope is zero,
represented by
a flat line.
© Cambridge Business Publishers, 2018 6
Mixed Costs
 Increase in a linear fashion when activity increases
 Positive in amount when activity is zero
Total mixed cost: Y = a + bX
Contains both
fixed and
variable cost
elements.
Total
mixed
costs
(Y)
Total activity (X)
0
Fixed portion
Variable portion
© Cambridge Business Publishers, 2018 7
Step Costs
 Increase in a step-like fashion as activity increases
 Total cost shifts to a higher level when activity exceeds
a range
Total step cost: Y = ai
Total step
costs
(Y)
Total activity (X)
0
© Cambridge Business Publishers, 2018 8
Shift in Cost Structure
 Total cost function in recent years
 Has shifted to more fixed costs and lower variable
costs
 Important for organizations to manage their fixed
costs
 Example: Vizio acquires television components
rather than manufacturing them
The importance of managers understanding
cost behavior continues to increase efforts
to monitor and minimize total cost.
© Cambridge Business Publishers, 2018 9
Cost Behavior Pattern Assumptions
The four cost behavior patterns assume…
 A unit of final output is the primary cost driver
 The time period is too short to incorporate changes in
strategic cost drivers such as the scale of operations
 Causes some costs to be viewed as fixed in the short term,
but appear variable in the long run
Learning Objective
© Cambridge Business Publishers, 2018 10
Determine a linear total cost
estimating equation.
2
© Cambridge Business Publishers, 2018 11
Total Cost Behavior
Y = a + bX
Total Cost Equation =
Total Fixed Costs + (Variable Costs per Unit x Number of Units)
© Cambridge Business Publishers, 2018 12
Relevant Range
 A portion of a range of activity associated with the
fixed cost of the current or expected capacity
 A normal range of activity in which a company
expects to operate, where the fixed costs remain
linear, i.e., total cost remains the same
EXAMPLE
During normal operations, factory space is adequate for Mattel.
However, during the three months preceding the holiday season,
Mattel’s operations are out of the relevant range and storage trailers
must be rented for the additional merchandise.
© Cambridge Business Publishers, 2018 13
Relevant Range
Economist’s
total cost function,
referred to as curvilinear
Accountant’s
linear approximation
of total cost function
© Cambridge Business Publishers, 2018 14
Marginal Cost
Marginal cost is the varying
increment in total cost of
making one more unit.
© Cambridge Business Publishers, 2018 15
Marginal Costs and Activity Levels
Excess capacity
resulting in high
marginal costs
Optimal circumstances
with marginal costs
relatively low
Capacity constraints
resulting in high
marginal costs
© Cambridge Business Publishers, 2018 16
Predicting Total Costs with a Graph
Total cost graph is useful
in predicting total costs
for the coming period.
Total
costs
0 100 200 300 400 500
$0
$6,000 -
$5,000 -
$4,000 -
$3,000 -
$2,000 -
$1,000 -
| | | | |
Customer repairs
© Cambridge Business Publishers, 2018 17
Unit Variable Costs
$ -
$ -
$ -
$ -
0 -
Costs
Per
unit
100 200 300 400 500
Customer repairs
Unit variable costs
stay the same at
all activity levels.
© Cambridge Business Publishers, 2018 18
Average cost graph is useful if a manager wants to
know the cost of serving a customer.
Average Costs
Number of Average Cost
Customers Per customer
100 $35.00
300 $15.00
500 $11.00
Notice: Average costs decrease as the
number of units produced increases.
© Cambridge Business Publishers, 2018 19
Classifying Fixed Costs
Classification depends on the immediate impact if
the company attempts to change the fixed costs.
Committed fixed
costs, known also as
capacity costs, are
required to
maintain the
current service or
production capacity
or to fill previous
legal
commitments.
Discretionary
fixed costs,
known also as
managed
fixed costs,
are set at a
fixed amount
each period by
management.
Learning Objective
© Cambridge Business Publishers, 2018 20
Calculate and compare
three different approaches
to cost estimation.
3
© Cambridge Business Publishers, 2018 21
Cost Estimation
 What is it?
 The determination of the relationship between
activity and cost
 An important part of cost management
 Identifying variable or fixed costs
 Analyzing available accounting records
 Interviews
 Purpose of cost estimation
 Cost prediction
 i.e., forecasting future costs
© Cambridge Business Publishers, 2018 22
Estimating Mixed Cost Components
Methods of estimating fixed and variable cost
components
 High-low method
 Scatter diagrams
 Least-squares regression analysis
Variable
Costs
Fixed
Costs
Mixed
Costs
© Cambridge Business Publishers, 2018 23
High-Low Cost Estimation
 Uses data from two time periods
 A high activity period, and a low activity period
Select a representative high point and a
representative low activity point.
Step 1:
Subtract total variable costs from total fixed costs
using either the high or low point:
Step 3:
Total costs – [Variable cost per unit × Number of units]
Total Fixed Costs =
Difference in total costs
Difference in activity
Variable costs
per unit
=
Determine variable costs per unit:
Step 2:
© Cambridge Business Publishers, 2018 24
High-Low Example: Variable Costs
The variable cost of each unit produced is $2.20.
Low activity period
High activity period
Number of
Shipments
Packaging
Costs
January 8,600 $25,000
February 9,800 26,000
March 11,600 31,600
April 11,200 33,000
Variable cost
per unit (b)
$31,600 – $25,000
11,600 – 8,600
= $2.20
=
© Cambridge Business Publishers, 2015 25
High-Low Example: Fixed Costs
Calculate fixed costs:
Variable cost per unit (b) = $2.20 per unit
a = Total costs – Variable costs
$25,000 = a + ($2.20 x 8,600 units)
a = $6,080
January
$31,600 = a + ($2.20 x 11,600 units)
a = $6,080
March
The same total fixed costs result using
either the high or low activity point.
© Cambridge Business Publishers, 2018 26
High-Low Cost Estimation
Total Cost Equation: Y = $2.20X + $6,080
© Cambridge Business Publishers, 2018 27
Scatter Diagrams
A graph of past activity and cost data, with
individual observations represented by dots.
When used
alone to
estimate costs,
professional
judgment is
required.
© Cambridge Business Publishers, 2018 28
Least-Squares Regression
 Also known as simple regression (one variable)
 A mathematical technique to fit a cost-estimating
equation to observed data
 Minimizes the vertical squared difference between
the estimated and actual costs at each data point
 Accomplished using
 Microsoft Excel®
 Statistical software
 Some calculators
 Time consuming math calculations
© Cambridge Business Publishers, 2018 29
Least-Squares Criterion
The least-squares method minimizes the sum
of all squared vertical deviations between
individual observations and the cost-estimating line.
© Cambridge Business Publishers, 2018 30
Least-Squares Advantage
 Superior to the high-low and scatter diagram
methods
 Because it uses all data points, and
 Does not rely on subjective judgment
 Statistical measures are available to determine
how well the equation fits the line
 Coefficient of determination
 Measures the percent of variation in the dependent
variable that the independent variable explains
 Also called R-squared (R2
)
© Cambridge Business Publishers, 2018 31
Simple and Multiple Regression
 Multiple regression
 Often contains more than two variables
 Can be used to determine the effect of individual
product features on the market value of a product
Simple Regression
Equation
(one variable)
Multiple Regression
Equation
(two variables)
Y = a + bX Y = a + b1X1 + b2X2
© Cambridge Business Publishers, 2018 32
Cautions in Developing
Cost Estimate Equations
 Managers are responsible for making decisions
 Mathematical models do not make decisions; they
are tools to aid decision making
 Not all data are based on normal
operating conditions
 Nonlinear relationships may exist
 Results should make sense
Learning Objective
© Cambridge Business Publishers, 2018 33
Identify and discuss problems
encountered in cost estimation.
4
© Cambridge Business Publishers, 2018 34
Cost Estimation Problems:
Technology & Price
Data used in developing
cost estimates must be based
on the same technology.
Changes in
Technology
Data used must reflect
the same price level, or be
restated to a single price level.
Changes in
Prices
© Cambridge Business Publishers, 2018 35
Cost Estimation Problems:
Matching Activity & Costs
EXAMPLES
 Cell phone bills arrive at the end of the month, but usage occurs
throughout the month.
 Vehicle mileage is used consistently but maintenance costs
occur every few months.
Actual costs are not known
until a future time period.
Time Lags
Shorter time periods have higher probabilities of
error in matching costs and activities.
© Cambridge Business Publishers, 2018 36
Cost Estimation Problems:
Identifying Activity Cost Drivers
 Selection of a driver requires judgment and
professional experience
 Cost driver should have a logical, casual
relationship with costs
 Scatter diagrams and statistical measures are
helpful
Which cost driver should be used?
Learning Objective
© Cambridge Business Publishers, 2018 37
Describe and develop
alternative classifications for
activity cost drivers.
5
© Cambridge Business Publishers, 2018 38
Unit-Level Cost Behavior
 Assumes changes in costs are best explained
by changes in the number of units of product (or
service provided)
 Inaccurate for analyzing cost behavior when a
company changes…
 From labor-based to automated manufacturing
 From a limited number related products to multiple
products, with variations in volume and complexity
 From a set of similar customers to a diverse set of
customers
© Cambridge Business Publishers, 2018 39
Manufacturing Costs
Direct Labor
Wages earned by
production employees
for the time they spend
converting raw materials
into finished products
Manufacturing
Overhead
All manufacturing costs
other than direct
materials and direct
labor
Direct Materials
Cost of primary raw
materials converted
to finished goods
“Direct costs: easily
or directly traceable to
a finished product
or service
© Cambridge Business Publishers, 2018 40
Changing Composition
of Total Manufacturing Costs
© Cambridge Business Publishers, 2018 41
Changing Composition
of Total Manufacturing Costs
 The problem
 Past tendency was to ignore overhead and focus on
direct materials and labor
 Units produced is no longer adequate in explaining
manufacturing costs
 Dealing with overhead causing activities
 Include non-unit activity drivers
 Hierarchy scheme frameworks
 Manufacturing cost hierarchy, or
 Customer cost hierarchy
© Cambridge Business Publishers, 2018 42
Manufacturing Cost Hierarchy
A separate cost driver is selected for each level of cost.
• Performed for each unit of product
produced
Unit level
activities
• Performed for each unit of product
produced
Batch level
activities
• Performed to support the production
of each different type of product
Product level
activities
• Performed to maintain general
manufacturing capabilities
Facility level
activities
© Cambridge Business Publishers, 2018 43
Unit Level Activity
This activity is
performed for each
UNIT of product
produced or sold.
Examples
 Cost of raw materials
 Cost of cutting a component
 Cost of a box to package
cereal
 Sales commission
 Cost of paint brushes used by a painting
company to paint an office
building
© Cambridge Business Publishers, 2018 44
Batch Level Activity
This activity is
performed for each
BATCH of product
produced or sold.
Examples
 Cost of processing sales orders
 Cost of tracking work orders
 Cost of equipment setup
 Cost of moving a batch
between workstations
 Cost of inspecting batches
© Cambridge Business Publishers, 2018 45
Product Level Activity
This activity is performed
to support the production
of each different type
of product.
Examples
 Cost of product development
 Cost of specialized equipment
 Cost of maintaining
specialized equipment
© Cambridge Business Publishers, 2018 46
Facility Level Activity
This activity is performed
to maintain general
manufacturing capabilities.
Examples
 Cost of maintaining factory
building and grounds
 Cost of real property taxes
 Cost of non-specialized
equipment
 Cost of general advertising
 Cost of factory supervisor
© Cambridge Business Publishers, 2018 47
Customer Cost Hierarchies
for Merchandising and Sales Divisions
 Often used by
 Merchandising organizations
 Sales divisions of manufacturers
 Customer classification scheme
 Unit-level activities
 Order-level activities
 Customer-level activities
 Facility-level activities
Answers questions about the cost of individual
orders or costs of individual customers.
© Cambridge Business Publishers, 2018 48
Customer Cost Hierarchy
for Distinct Market Segments
 Often used by companies that sell to distinct market
segments such as:
 Not-for-profit
 For-profit
 Government
 Customer classification scheme
 Unit-level activities
 Order-level activities
 Customer-level activities
Answers questions about the profitability of a segment.
 Market-segment-level
activities
 Facility-level activities
© Cambridge Business Publishers, 2018 49
Customer Cost Hierarchy
for Unique Projects
 Often used by
 Builders
 Special contracts with the government
 Customer classification scheme
 Project-level activities
 Market-segment-level activities
 Facility-level activities
Answers questions about the cost of individual projects.
The End

Financial & Managerial Accounting for MBAs 5th Edition - Module 15

  • 1.
    Peter D. EASTON Robert F. HALSEY MaryLea McANALLY Al L. HARTGRAVES Wayne J. MORSE © Cambridge Business Publishers, 2018 FINANCIAL & MANAGERIAL ACCOUNTING for MBAs5e Cost Behavior, Activity Analysis, and Cost Estimation MODULE 15
  • 2.
    Learning Objective © CambridgeBusiness Publishers, 2018 2 Identify basic patterns of how costs respond to changes in activity cost drivers. 1
  • 3.
    © Cambridge BusinessPublishers, 2018 3 Basic Cost Behavior Patterns Variable Costs Change in total in direct proportion to changes in activity Fixed Costs Do not change in response to a change in activity volume Mixed Costs Contain a fixed and variable cost element; sometimes called semi-variable costs Step Costs Constant within a narrow range of activity, but shift to a higher level when activity exceeds the range
  • 4.
    © Cambridge BusinessPublishers, 2018 4 Variable Costs  Increases as activity increases  Equals zero dollars when activity is zero Total variable costs (Y) Total activity (X) 0 Total variable cost: Y = bX b = Variable cost per unit Higher variable cost per unit creates a steeper line slope.
  • 5.
    © Cambridge BusinessPublishers, 2018 5 Fixed Costs  No change as activity increases or decreases  No response to short-run changes in activity cost drivers Total fixed cost: Y = a a = Total fixed costs Total fixed costs (Y) Total activity (X) 0 Slope is zero, represented by a flat line.
  • 6.
    © Cambridge BusinessPublishers, 2018 6 Mixed Costs  Increase in a linear fashion when activity increases  Positive in amount when activity is zero Total mixed cost: Y = a + bX Contains both fixed and variable cost elements. Total mixed costs (Y) Total activity (X) 0 Fixed portion Variable portion
  • 7.
    © Cambridge BusinessPublishers, 2018 7 Step Costs  Increase in a step-like fashion as activity increases  Total cost shifts to a higher level when activity exceeds a range Total step cost: Y = ai Total step costs (Y) Total activity (X) 0
  • 8.
    © Cambridge BusinessPublishers, 2018 8 Shift in Cost Structure  Total cost function in recent years  Has shifted to more fixed costs and lower variable costs  Important for organizations to manage their fixed costs  Example: Vizio acquires television components rather than manufacturing them The importance of managers understanding cost behavior continues to increase efforts to monitor and minimize total cost.
  • 9.
    © Cambridge BusinessPublishers, 2018 9 Cost Behavior Pattern Assumptions The four cost behavior patterns assume…  A unit of final output is the primary cost driver  The time period is too short to incorporate changes in strategic cost drivers such as the scale of operations  Causes some costs to be viewed as fixed in the short term, but appear variable in the long run
  • 10.
    Learning Objective © CambridgeBusiness Publishers, 2018 10 Determine a linear total cost estimating equation. 2
  • 11.
    © Cambridge BusinessPublishers, 2018 11 Total Cost Behavior Y = a + bX Total Cost Equation = Total Fixed Costs + (Variable Costs per Unit x Number of Units)
  • 12.
    © Cambridge BusinessPublishers, 2018 12 Relevant Range  A portion of a range of activity associated with the fixed cost of the current or expected capacity  A normal range of activity in which a company expects to operate, where the fixed costs remain linear, i.e., total cost remains the same EXAMPLE During normal operations, factory space is adequate for Mattel. However, during the three months preceding the holiday season, Mattel’s operations are out of the relevant range and storage trailers must be rented for the additional merchandise.
  • 13.
    © Cambridge BusinessPublishers, 2018 13 Relevant Range Economist’s total cost function, referred to as curvilinear Accountant’s linear approximation of total cost function
  • 14.
    © Cambridge BusinessPublishers, 2018 14 Marginal Cost Marginal cost is the varying increment in total cost of making one more unit.
  • 15.
    © Cambridge BusinessPublishers, 2018 15 Marginal Costs and Activity Levels Excess capacity resulting in high marginal costs Optimal circumstances with marginal costs relatively low Capacity constraints resulting in high marginal costs
  • 16.
    © Cambridge BusinessPublishers, 2018 16 Predicting Total Costs with a Graph Total cost graph is useful in predicting total costs for the coming period. Total costs 0 100 200 300 400 500 $0 $6,000 - $5,000 - $4,000 - $3,000 - $2,000 - $1,000 - | | | | | Customer repairs
  • 17.
    © Cambridge BusinessPublishers, 2018 17 Unit Variable Costs $ - $ - $ - $ - 0 - Costs Per unit 100 200 300 400 500 Customer repairs Unit variable costs stay the same at all activity levels.
  • 18.
    © Cambridge BusinessPublishers, 2018 18 Average cost graph is useful if a manager wants to know the cost of serving a customer. Average Costs Number of Average Cost Customers Per customer 100 $35.00 300 $15.00 500 $11.00 Notice: Average costs decrease as the number of units produced increases.
  • 19.
    © Cambridge BusinessPublishers, 2018 19 Classifying Fixed Costs Classification depends on the immediate impact if the company attempts to change the fixed costs. Committed fixed costs, known also as capacity costs, are required to maintain the current service or production capacity or to fill previous legal commitments. Discretionary fixed costs, known also as managed fixed costs, are set at a fixed amount each period by management.
  • 20.
    Learning Objective © CambridgeBusiness Publishers, 2018 20 Calculate and compare three different approaches to cost estimation. 3
  • 21.
    © Cambridge BusinessPublishers, 2018 21 Cost Estimation  What is it?  The determination of the relationship between activity and cost  An important part of cost management  Identifying variable or fixed costs  Analyzing available accounting records  Interviews  Purpose of cost estimation  Cost prediction  i.e., forecasting future costs
  • 22.
    © Cambridge BusinessPublishers, 2018 22 Estimating Mixed Cost Components Methods of estimating fixed and variable cost components  High-low method  Scatter diagrams  Least-squares regression analysis Variable Costs Fixed Costs Mixed Costs
  • 23.
    © Cambridge BusinessPublishers, 2018 23 High-Low Cost Estimation  Uses data from two time periods  A high activity period, and a low activity period Select a representative high point and a representative low activity point. Step 1: Subtract total variable costs from total fixed costs using either the high or low point: Step 3: Total costs – [Variable cost per unit × Number of units] Total Fixed Costs = Difference in total costs Difference in activity Variable costs per unit = Determine variable costs per unit: Step 2:
  • 24.
    © Cambridge BusinessPublishers, 2018 24 High-Low Example: Variable Costs The variable cost of each unit produced is $2.20. Low activity period High activity period Number of Shipments Packaging Costs January 8,600 $25,000 February 9,800 26,000 March 11,600 31,600 April 11,200 33,000 Variable cost per unit (b) $31,600 – $25,000 11,600 – 8,600 = $2.20 =
  • 25.
    © Cambridge BusinessPublishers, 2015 25 High-Low Example: Fixed Costs Calculate fixed costs: Variable cost per unit (b) = $2.20 per unit a = Total costs – Variable costs $25,000 = a + ($2.20 x 8,600 units) a = $6,080 January $31,600 = a + ($2.20 x 11,600 units) a = $6,080 March The same total fixed costs result using either the high or low activity point.
  • 26.
    © Cambridge BusinessPublishers, 2018 26 High-Low Cost Estimation Total Cost Equation: Y = $2.20X + $6,080
  • 27.
    © Cambridge BusinessPublishers, 2018 27 Scatter Diagrams A graph of past activity and cost data, with individual observations represented by dots. When used alone to estimate costs, professional judgment is required.
  • 28.
    © Cambridge BusinessPublishers, 2018 28 Least-Squares Regression  Also known as simple regression (one variable)  A mathematical technique to fit a cost-estimating equation to observed data  Minimizes the vertical squared difference between the estimated and actual costs at each data point  Accomplished using  Microsoft Excel®  Statistical software  Some calculators  Time consuming math calculations
  • 29.
    © Cambridge BusinessPublishers, 2018 29 Least-Squares Criterion The least-squares method minimizes the sum of all squared vertical deviations between individual observations and the cost-estimating line.
  • 30.
    © Cambridge BusinessPublishers, 2018 30 Least-Squares Advantage  Superior to the high-low and scatter diagram methods  Because it uses all data points, and  Does not rely on subjective judgment  Statistical measures are available to determine how well the equation fits the line  Coefficient of determination  Measures the percent of variation in the dependent variable that the independent variable explains  Also called R-squared (R2 )
  • 31.
    © Cambridge BusinessPublishers, 2018 31 Simple and Multiple Regression  Multiple regression  Often contains more than two variables  Can be used to determine the effect of individual product features on the market value of a product Simple Regression Equation (one variable) Multiple Regression Equation (two variables) Y = a + bX Y = a + b1X1 + b2X2
  • 32.
    © Cambridge BusinessPublishers, 2018 32 Cautions in Developing Cost Estimate Equations  Managers are responsible for making decisions  Mathematical models do not make decisions; they are tools to aid decision making  Not all data are based on normal operating conditions  Nonlinear relationships may exist  Results should make sense
  • 33.
    Learning Objective © CambridgeBusiness Publishers, 2018 33 Identify and discuss problems encountered in cost estimation. 4
  • 34.
    © Cambridge BusinessPublishers, 2018 34 Cost Estimation Problems: Technology & Price Data used in developing cost estimates must be based on the same technology. Changes in Technology Data used must reflect the same price level, or be restated to a single price level. Changes in Prices
  • 35.
    © Cambridge BusinessPublishers, 2018 35 Cost Estimation Problems: Matching Activity & Costs EXAMPLES  Cell phone bills arrive at the end of the month, but usage occurs throughout the month.  Vehicle mileage is used consistently but maintenance costs occur every few months. Actual costs are not known until a future time period. Time Lags Shorter time periods have higher probabilities of error in matching costs and activities.
  • 36.
    © Cambridge BusinessPublishers, 2018 36 Cost Estimation Problems: Identifying Activity Cost Drivers  Selection of a driver requires judgment and professional experience  Cost driver should have a logical, casual relationship with costs  Scatter diagrams and statistical measures are helpful Which cost driver should be used?
  • 37.
    Learning Objective © CambridgeBusiness Publishers, 2018 37 Describe and develop alternative classifications for activity cost drivers. 5
  • 38.
    © Cambridge BusinessPublishers, 2018 38 Unit-Level Cost Behavior  Assumes changes in costs are best explained by changes in the number of units of product (or service provided)  Inaccurate for analyzing cost behavior when a company changes…  From labor-based to automated manufacturing  From a limited number related products to multiple products, with variations in volume and complexity  From a set of similar customers to a diverse set of customers
  • 39.
    © Cambridge BusinessPublishers, 2018 39 Manufacturing Costs Direct Labor Wages earned by production employees for the time they spend converting raw materials into finished products Manufacturing Overhead All manufacturing costs other than direct materials and direct labor Direct Materials Cost of primary raw materials converted to finished goods “Direct costs: easily or directly traceable to a finished product or service
  • 40.
    © Cambridge BusinessPublishers, 2018 40 Changing Composition of Total Manufacturing Costs
  • 41.
    © Cambridge BusinessPublishers, 2018 41 Changing Composition of Total Manufacturing Costs  The problem  Past tendency was to ignore overhead and focus on direct materials and labor  Units produced is no longer adequate in explaining manufacturing costs  Dealing with overhead causing activities  Include non-unit activity drivers  Hierarchy scheme frameworks  Manufacturing cost hierarchy, or  Customer cost hierarchy
  • 42.
    © Cambridge BusinessPublishers, 2018 42 Manufacturing Cost Hierarchy A separate cost driver is selected for each level of cost. • Performed for each unit of product produced Unit level activities • Performed for each unit of product produced Batch level activities • Performed to support the production of each different type of product Product level activities • Performed to maintain general manufacturing capabilities Facility level activities
  • 43.
    © Cambridge BusinessPublishers, 2018 43 Unit Level Activity This activity is performed for each UNIT of product produced or sold. Examples  Cost of raw materials  Cost of cutting a component  Cost of a box to package cereal  Sales commission  Cost of paint brushes used by a painting company to paint an office building
  • 44.
    © Cambridge BusinessPublishers, 2018 44 Batch Level Activity This activity is performed for each BATCH of product produced or sold. Examples  Cost of processing sales orders  Cost of tracking work orders  Cost of equipment setup  Cost of moving a batch between workstations  Cost of inspecting batches
  • 45.
    © Cambridge BusinessPublishers, 2018 45 Product Level Activity This activity is performed to support the production of each different type of product. Examples  Cost of product development  Cost of specialized equipment  Cost of maintaining specialized equipment
  • 46.
    © Cambridge BusinessPublishers, 2018 46 Facility Level Activity This activity is performed to maintain general manufacturing capabilities. Examples  Cost of maintaining factory building and grounds  Cost of real property taxes  Cost of non-specialized equipment  Cost of general advertising  Cost of factory supervisor
  • 47.
    © Cambridge BusinessPublishers, 2018 47 Customer Cost Hierarchies for Merchandising and Sales Divisions  Often used by  Merchandising organizations  Sales divisions of manufacturers  Customer classification scheme  Unit-level activities  Order-level activities  Customer-level activities  Facility-level activities Answers questions about the cost of individual orders or costs of individual customers.
  • 48.
    © Cambridge BusinessPublishers, 2018 48 Customer Cost Hierarchy for Distinct Market Segments  Often used by companies that sell to distinct market segments such as:  Not-for-profit  For-profit  Government  Customer classification scheme  Unit-level activities  Order-level activities  Customer-level activities Answers questions about the profitability of a segment.  Market-segment-level activities  Facility-level activities
  • 49.
    © Cambridge BusinessPublishers, 2018 49 Customer Cost Hierarchy for Unique Projects  Often used by  Builders  Special contracts with the government  Customer classification scheme  Project-level activities  Market-segment-level activities  Facility-level activities Answers questions about the cost of individual projects.
  • 50.