This document discusses hydraulic braking systems. It explains that hydraulics uses pressurized fluids to transmit and increase force. Hydraulic braking systems use this principle to transmit pressure from the brake pedal through fluid to the calipers or wheel cylinders to create braking force. It describes different types of braking systems like drum, disc, and dual systems as well as components like the master cylinder, calipers, and proportioning valves which are used to balance braking force.
Hydraulics uses pressurized fluids for force and motion. Key principles include incompressibility, movement transmission, and force increase through pressure.
The effectiveness of braking systems is dependent on tire conditions. Hydraulic braking systems leverage hydraulic principles for efficient vehicle stopping.
Hydraulic braking systems can be vacuum, hydro, or motor-assisted, featuring disc, drum, and dual systems.
Illustration of key brake components including master cylinder, disk brake, and brake pedal, essential for understanding functionality.
Hydraulic pressure in braking systems is uniformly distributed, ensuring all wheels receive the same pressure for balanced braking.
The same hydraulic pressure is exerted at all wheels, but the force can vary based on piston size in the brake system.
Drum brakes use expanding shoes to press against the drum's inner surface, featuring self-energizing designs and periodic adjustments.
Disk brakes are characterized by the use of calipers, essential for effective braking performance.
Calipers are categorized into fixed and floating types, impacting brake mechanics with varying piston configurations for braking efficiency.
Pressure is applied to rotors by calipers, impacting braking efficiency and are used in various vehicle types including motorcycles.
Disk brakes apply pressure through sliding and fixed calipers, using friction material for effective braking.
Braking efficiency is affected by the distribution of brake torque and weight across the vehicle, important for stability and safety.
For optimal braking, torque needs to match weight distribution. Proportioning valves adjust hydraulic pressure for balanced braking.
In varying axle loads, proportioning valves manage hydraulic pressure distribution for optimal rear axle braking under different conditions.
Brake fluid must maintain viscosity, prevent boiling, be compatible with brake materials, and lubricate internal components.
 The technologyof controlling pressurized fluids to
create
 force and motion is known as Hydraulics .
HYDRAULIC PRINCIPLES:
 Fluids cannot be compressed
 Fluids can transmit Movement
• Acts “Like a steel rod” in a closed container
• Master cylinder transmits fluid to wheel cylinder or
• caliper piston bore.
 Fluids can transmit and increase force
PRESSURE =FORCE / AREA
4.
Of course ,thefinal contact between vehicle and road made through tyres
-hence it is of great importance in braking system.
Bald or defective tyres will even make the best brakes ineffective.
The braking systems which works with the help of hydraulic
principles is known as hydraulic braking systems.
5.
HYRAULIC BRAKING SYSTEMCAN BE OPERATED BY
Vacuum, Hydro or Motor assisted
Disc System
Drum System
Dual System
HYDRAULIC PRESSURE ISDISTRIBUTED EQUALLY IN ALL DIRECTIONS
BY THE SAME PRINCIPLE ……….
8.
SAME LINE OFPRESSURE WILL BE EXERTED ON ALL WHEELS
9.
The Hydraulic pressureis the same, but the applied force can
be changed by the piston size.
10.
Expanding shoes createforce on the inner surface of the drum
Used on the rear of some trucks and SUV’s
Self-energizing design requires less activation force
Require periodic adjustment
FIXED CALIPERS
Calipers aredisc brakes that use a caliper that is FIXED
in position and does not slide.
-They have pistons on both sides of the disc.
-There may be 2 or 4 pistons per caliper
FLOATING CALIPERS
-Much more common
-Single Piston
-Easier to work with
-On “inboard” side of caliper
Calipers are of two types
14.
Applies two pistonsto opposite sides of rotor
Caliper stays stationary
Disc Brakes require higher hydraulic pressure
-Motorcycles and some import trucks and cars use this
type
-Similar to bicycle brakes
15.
.Applies pressure totwo pads on opposite sides
of rotor
.Caliper
-Sliding
-Fixed
.Friction Material exposed to air
17.
THIS CONDITION WILLOCCUR IF THERE IS MORE FRONT BRAKE TORQUE
THAN DYNAMIC FRONT WEIGHT
THIS CONDITION WILL OCCUR IF THERE IS MORE REAR TORQUE THAN
DYNAMIC REAR WEIGHT
18.
Optimum braking isachieved when brake torque distribution matches
dynamic weight distribution
TO ACHIEVE THIS CONDITION PROPORTIONATING VALVES ARE USED
When a vehicle brakes , weight is transferred to the front.the nose will
dip as it gets heavier and rear will rise as it gets lighter.The rear needs less
hydraulic pressure.
Proportionating valves are used to provide balanced braking
by reducing hydraulic pressure to rear wheel
19.
When a largevariation at axle loading takes place, such as railway wagons ,
trucks ,load or height sensitive proportionating valves regulate more hydraulic
pressure to the rear axle in the amount needed.
Some vehicles with front/ rear split braking systems have a proportionating
valve by-pass which allows full pressure to rear axle if front brakes fails.
20.
Properties of BrakeFluid
Does not thicken or then with changing heat
Must not boil
Must be compatible with brake parts material
Must lubricate internal parts
Must not evaporate easily
The fluid through which the energy is passed in hydraulic braking systems is
known as BRAKE FLUID