iFour ConsultancyImportance of INDUSTRIAL SAFETY
Industrial safety is primarily a management activity which is concerned with
 Reducing
 Controlling
 Eliminating hazards from the industries or industrial units.
What is Industrial Safety?
Industrial Safety Solutions
 Industrial causes a great loss to both the Employer & Employee, that’s it is having
importance
 Cost of compensation
 Cost of medical-aid
 Cost of training a new worker
 Cost of the lost time
 Cost of investigation
 Cost of supervision & inspections
 Cost to the Govt. in terms of factory inspectors, & public health services
Significance of Industrial Safety
Industrial Safety Solutions
Cost of spoilage of materials
Cost of the damage of machinery
Cost of cost of wages payable during injury
Cost of loss of morale
Cost of loss to the worker and his family
Significance of Industrial Safety
Industrial Safety Solutions
 To prevent accidents in the plant by reducing the hazard to minimum.
 To eliminate accident caused work stoppage and lost production.
 To achieve lower workmen’s compensation, insurance rates and reduce all other
direct and indirect costs of accidents.
 To prevent loss of life, permanent disability and the loss of income of worker by
eliminating causes of accidents.
 To evaluate employee’s morale by promoting safe work place and good working
condition
 To educate all members of the organization in continuous state of safety mindless
and to make supervision competent and intensely safety minded.
Objectives of Industrial Safety
Industrial Safety Solutions
 Two main ratios used to measure accidents are
Accident Frequency Rate (AFC)
Accident Severity Rate (ASC)
 AFC = No. of injuries * 10,00,000/ Total no. of man hours worked
 ASR = no. of man day lost * 10,00,000/Total no. of man hours worked
Measurement & Records of Accidents
Industrial Safety Solutions
 Unsafe conditions
 The job itself
 Work schedules
 Psychological conditions
 Machinery & Equipment
 Unsafe Acts
 Miscellaneous Causes
Causes of Industrial Accidents
Industrial Safety Solutions
 Safety Policy
 Safety Committee
 Safety Engineering
 Guarding of machinery
 Material handling equipment
 Safety devices
 Ergonomics
 Plan maintenance
 General house keeping
 Safety Education & Training
 Role of Government
Measures to ensure Industrial Safety
Industrial Safety Solutions
 Engineering: i.e. safety at the design, equipment installation stage.
 Education: i.e. education of employees in safe practices.
 Enlistment: i.e. it concerns the attitude of the employees and management
towards the programmed and its purpose. This necessary arose the interest of
employees in accident prevention and safety consciousness.
 Encouragement: i.e. to enforce adherence to safe rules and practices.
Four E's of Safety
Industrial Safety Solutions
 Safety audit –
A safety audit subjects each area of a company’s activity to a systematic critical examination
with the object of minimizing loss.
 Safety survey-
A safety survey is a detailed examination in depth of a narrower field of activity.
 Safety inspection-
 A routine scheduled inspection of a unit or department, which may be
 carried out by someone ( may be a safety representative ) from within the unit, possibly
 accompanied by the safety advisor. The inspection would check maintenance standards,
Safety Inspection Procedures
Industrial Safety Solutions
 Fencing of machinery
 Work on or near machinery in motion
 Employment of young persons on dangerous machines.
 Striking gear and devices for cutting off power
 Self-acting machines
 Casing of new machinery
 Prohibition of employment of women and children near cotton-openers
 Hoists and lifts
 Lifting machines, chains, ropes and lifting tackles
 Revolving machinery
 Pressure plant
Safety instruments
Industrial Safety Solutions
 Floors, stairs and means of access
 Pits, sumps openings in floors, etc.
 Excessive weights
 Protection of eyes.
 Precautions against dangerous fumes, gases
 Precautions regarding the use of portable electric light.
 Explosive or inflammable dust, gas, etc.
 Precautions in case of fire
 Power to require specifications of defective parts or tests of stability
 Safety of buildings and machinery
 Maintenance of buildings
 Safety Officers
 Power to make rules to supplement this Chapter
Safety instruments
Industrial Safety Solutions
References
http://en.wikipedia.org/wiki/Industrial_safety_system
http://www.fmins.com/pdf/safety_SERVICES/IndustrialSafety.pdf
http://www.total.com/en/society-environment/industrial-safety/industrial-
safety-core-focus-our-initiatives/workplace-safety-continuous-
improvement?%FFbw=kludge1%FF
http://labour.nic.in/content/innerpage/industrial-safety--and-health.php
http://www.ind-safety.com/
http://www.iitkgp.ac.in/industrial-safety/main.htm
http://www.suresafety.com/
Industrial Safety Solutions

Importance of industrial safety

  • 1.
  • 2.
    Industrial safety isprimarily a management activity which is concerned with  Reducing  Controlling  Eliminating hazards from the industries or industrial units. What is Industrial Safety? Industrial Safety Solutions
  • 3.
     Industrial causesa great loss to both the Employer & Employee, that’s it is having importance  Cost of compensation  Cost of medical-aid  Cost of training a new worker  Cost of the lost time  Cost of investigation  Cost of supervision & inspections  Cost to the Govt. in terms of factory inspectors, & public health services Significance of Industrial Safety Industrial Safety Solutions
  • 4.
    Cost of spoilageof materials Cost of the damage of machinery Cost of cost of wages payable during injury Cost of loss of morale Cost of loss to the worker and his family Significance of Industrial Safety Industrial Safety Solutions
  • 5.
     To preventaccidents in the plant by reducing the hazard to minimum.  To eliminate accident caused work stoppage and lost production.  To achieve lower workmen’s compensation, insurance rates and reduce all other direct and indirect costs of accidents.  To prevent loss of life, permanent disability and the loss of income of worker by eliminating causes of accidents.  To evaluate employee’s morale by promoting safe work place and good working condition  To educate all members of the organization in continuous state of safety mindless and to make supervision competent and intensely safety minded. Objectives of Industrial Safety Industrial Safety Solutions
  • 6.
     Two mainratios used to measure accidents are Accident Frequency Rate (AFC) Accident Severity Rate (ASC)  AFC = No. of injuries * 10,00,000/ Total no. of man hours worked  ASR = no. of man day lost * 10,00,000/Total no. of man hours worked Measurement & Records of Accidents Industrial Safety Solutions
  • 7.
     Unsafe conditions The job itself  Work schedules  Psychological conditions  Machinery & Equipment  Unsafe Acts  Miscellaneous Causes Causes of Industrial Accidents Industrial Safety Solutions
  • 8.
     Safety Policy Safety Committee  Safety Engineering  Guarding of machinery  Material handling equipment  Safety devices  Ergonomics  Plan maintenance  General house keeping  Safety Education & Training  Role of Government Measures to ensure Industrial Safety Industrial Safety Solutions
  • 9.
     Engineering: i.e.safety at the design, equipment installation stage.  Education: i.e. education of employees in safe practices.  Enlistment: i.e. it concerns the attitude of the employees and management towards the programmed and its purpose. This necessary arose the interest of employees in accident prevention and safety consciousness.  Encouragement: i.e. to enforce adherence to safe rules and practices. Four E's of Safety Industrial Safety Solutions
  • 10.
     Safety audit– A safety audit subjects each area of a company’s activity to a systematic critical examination with the object of minimizing loss.  Safety survey- A safety survey is a detailed examination in depth of a narrower field of activity.  Safety inspection-  A routine scheduled inspection of a unit or department, which may be  carried out by someone ( may be a safety representative ) from within the unit, possibly  accompanied by the safety advisor. The inspection would check maintenance standards, Safety Inspection Procedures Industrial Safety Solutions
  • 11.
     Fencing ofmachinery  Work on or near machinery in motion  Employment of young persons on dangerous machines.  Striking gear and devices for cutting off power  Self-acting machines  Casing of new machinery  Prohibition of employment of women and children near cotton-openers  Hoists and lifts  Lifting machines, chains, ropes and lifting tackles  Revolving machinery  Pressure plant Safety instruments Industrial Safety Solutions
  • 12.
     Floors, stairsand means of access  Pits, sumps openings in floors, etc.  Excessive weights  Protection of eyes.  Precautions against dangerous fumes, gases  Precautions regarding the use of portable electric light.  Explosive or inflammable dust, gas, etc.  Precautions in case of fire  Power to require specifications of defective parts or tests of stability  Safety of buildings and machinery  Maintenance of buildings  Safety Officers  Power to make rules to supplement this Chapter Safety instruments Industrial Safety Solutions
  • 13.

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