Industria 4.0. Lucca, 5 luglio 2017 - The Connected Enterprise

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Interconnessione e Integrazione nelle Filiere Produttive
Roberto Motta
Sales Initiative Leader – The Connected Enterprise

Leading global provider of industrial POWER, CONTROL and INFORMATION solutions
at A GLANCE
AUTOMATION
SOLUTIONS for a broad
range of industries
TWO OPERATING SEGMENTS:
• Architecture & Software
• Control Products & Solutions
80+
COUNTRIES
22,500
EMPLOYEES
$5.9B
Technology innovation
Domain expertise
Culture of integrity &
corporate responsibility
SERVING
CUSTOMERS FOR
113 YRS
FISCAL 2016 SALES
Headquarters:
Milwaukee,
Wisconsin - US
2

SMART
MACHINES
SMART
DEVICES/
SENSORS
SMART
OPERATIONS
THE CONNECTED ENTERPRISE
IS THE ROCKWELL AUTOMATION VISION TO SUPPORT A CONNECTED WORLD
Supply Chain
Distribution Center
Customers
Smart Grid
Headquarters
5
SMART Machines are able to
ANALYZE PREDICT ADAPT

The Industrial Internet of Things
AUTO DISCOVERY and CONFIGURE ZERO CONFIG. DEVICES ZERO CONFIG. DASHBOARS PEOPLE IN THE IIoT FACTORYTALK CLOUD COMPUTING
ROCKWELL AUTOMATION Industrial IoT
INFRASTRUCTURE
Enables a Connected World for the Production Chains
TERMINALSCONTROLLERS REMOTE ASSETSINTELLIGENT MOTOR CONTROLSENSORS & ACTUATORS
SCALABLE
MANUFACTURING
EXECUTION SYSTEMS (MES)
SCALABLE
ANALYTICS
MOBILITY &
COLLABORATION CONNECTED
SERVICES
INFORMATION SOLUTIONS
CAPABILITIES
Our Scalable Solution Portfolio runs in the CLOUD | ON-PREMISE | an EDGE DEVICE
SMART CONNECTED
MACHINES
6
Standard Ethernet Network Infrastructure

starts with Networks Convergence
supported by Industrial IoTTRENDS & TECHNOLOGIES
• Security
• Network management
• IntegrationA Common Secure Ethernet Infrastructure
• Mobility
ISA 99 Logical Framework Standard campus model

Transparent – Live Data
9
the Connected Information Infrastructure to change
Hierarchical - Historical data
The Industrial Internet of Things (IIoT) is driving

Should Utilize Defense-in-Depth Security Practices
I.e. FactoryTalk Security
Detect and Record
unwanted Activity and
Modifications
I.e. FactoryTalk Security
Detect and Record
unwanted Activity and
Modifications
I.e.
Patch Management
and antivirus
I.e.
Patch Management
and antivirus
I.e. Logix Controllers
Run/Prog/Rem Mode
front switch
I.e. Logix Controllers
Run/Prog/Rem Mode
front switch
I.e.
Firewall Deep Packet
Inspection
Switch MAC ID security,
and ACL Policies
I.e.
Firewall Deep Packet
Inspection
Switch MAC ID security,
and ACL Policies
I.e. Disable
Switch Unused
Ports
I.e. Disable
Switch Unused
Ports
8
I.e. Increase access
control through
Authentication,
Authorization and
Accounting
I.e. Increase access
control through
Authentication,
Authorization and
Accounting

Industrial Zone
Levels 0 - 3
(Plant-wide Network)
IndustrialDemilitarized Zone (IDMZ)
Inline Routed
Mode
I want to actively
protect the network by
blocking or remediating
potential threats
need same functionality
as inline transparent
mode in addition
to routing functionality
I want to detect
but not
act upon
potential threats
uninterrupted
connectivity is
more important
than active
network
protection
actively protect the network is more
important than traffic being affected
by potential “false positives”
Modern Firewall
Supports Granular Security to Meet Differing Security Policies
16

Should Utilize Advanced Network Features
SMART MACHINES
NAT (Network Address Translation)
VLAN Segmentation
Connected Routing
Loop Detection and Prevention
Resiliency
Security
1588 and QoS mainly for Motion Control

CONTEXTUALIZATION
E.g. if we measure a photo-eye intensity
change over time, we can determine the
rate of decline
Voltage, Kwh, Running Time,
Temperature, Faults, IO-Link Sensor
Operating Margin, etc .. …
Real-time Data
Information
ANALYTICS
We can determine when the machine will stop due
to the photo-eye not able to function.
Knowledge
ACTION
We can notify that action is required
(e.g. clean the sensor lens)
Optimize
Turns Information into Action, provides Greater Connectivity, Easy Access to Real-time Data and Robust Security
SMART MACHINEWhat does a
10
do?

Production change overs
Multiple sensor profile
will help to
minimize a machine downtime
Sensor replacement
Automatic Device Configuration
will help to reduce the
unplanned downtime in case of
a device replacement
Maintenance Alerted
Smart Sensors will help to reduce
unplanned downtime in case of a
failure due to over heating, dust or
contamination
the machine condition, and the environment
hold information aboutSMART SENSORS
11

Non-Contact Displacement
Transducer
Accelerometers
Non-Contact Pickups
CONDITION MONITORING Solutions
12
Reduce Unplanned Downtime. Perform Predictive Maintenance
• Protect from damage
• Prevent loss of production
• Avoid product quality issues
• Reduce maintenance costs

Energy Monitoring products capture data about
your energy network, keeping you informed on:
Improve Productivity. Increase Life. Reduce Use & Costs
POWER MONITORING
You Can’t Manage What
You Don’t Measure!
13
and
Energy Intelligence

MES
INDUSTRY
SUITES
TM
TM
TM
PlatformBuilt on
Fit for
Purpose
Apps
“just enough MES”
15
AUTOMATION &
BATCH SYSTEMS
HISTORICAL
DATABASES
SHOP FLOOR
PERSONNEL
ERP APPLICATIONS BUSINESS INTELLIGENCE
Modern MES is scalable to Smart Operations deployment needs

Growing Impact of MES for the Whole Production Chains
CONNECT MANAGE VALIDATE OPTIMIZE
PLANT EQUIPMENT
& ERP SYSTEMS
Available
Technologies
Scalable
& Flexible
Secure
MATERIALS &
EQUIPMENT
Material
Order
Recipe
Specification
Provide Clear
Workflows
ORDER
QUALITY
Personnel
Approvals
Track
Material
Usage
Ensure Quality
Orders & Recipes
PRODUCTION
WORKFLOW
Maximize
Plant Workflow Qualitative
Analysis
• Use available, standard technologies
• Must be scalable and flexible
• Do it securely
• WHAT materials are needed WHERE, in WHAT quantities
• Ensure equipment is available
• Set points match order or recipe specification
• Provide operators with clear work orders and workflow instruction
• Track material usage, process and quality data points
• Ensure orders and recipes are followed
• Provide alerts/review by exception to managers
• Maximize plant workflow
• Correlation & qualitative
analysis of the information
for process improvement
16

Company A
Plant 1
Company A
Plant 2
OPEN NEW POSSIBILITIES
Machine Builder 2Machine Builder 1
Company B
Plant 1
ARE BECOMING CONNECTED
MANUFACTURING & INDUSTRIAL ENTERPRISES
17
SMART Machine performance that can be monitored from anywhere

Machine performance that can
be monitored from anywhere
Intelligent devices that are able to:
ANALYZE PREDICT ADAPT
SMARTER
MACHINES
SMARTER
OPERATIONS
18

CLIENT
Pre-Built Dashboards
19

MONITOR & INTERACT WITH IIoT DEVICES, IMPROVE PLANT HEALTH
DETECT your
smart devices,
automatically
DIGITIZE the
data, allowing
work to be done
ANALYZE the data
perform calculations,
transform the data
Immediate value delivered as an Industrial Appliance; Self-contained and FactoryTalk Cloud aggregation options
ACT on information,
get to the right people,
on the right device
Monitors and improves MTTR (Mean Time to Repair)
Detects Ethernet/IP devices automatically
Performs analysis on device data
If there is any issue with a device, notifies customers
Provides simple and immediate instructions for how to
correct the issue
Learns what devices are important for a specific customer
Performs system level health & diagnostics to solve
hard-to-discover issues
Analytics
Appliance
Automation
Devices
Browser + Mobile
Access
Optional
20

Download and setup within minutes!Download and setup within minutes!
The app for team productivity
MOBILITY &
COLLABORATION

Industria 4.0. Lucca, 5 luglio 2017 - The Connected Enterprise

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Industria 4.0. Lucca, 5 luglio 2017 - The Connected Enterprise