Ingeteam participates in round table on Power Transfer and Conversion

Ingeteam participates in round table on Power Transfer and Conversion

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  Advanced Manufacturing forEnergy Applications in Harsh Environments (ADMA Energy) Panel 2: TECHNOLOGY FIELDS POWER TRANSFER AND CONVERSION Igor Larrazabal Brussels, 27th January 2016
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam • INGETEAMOVERVIEW • OFFSHORE OVERVIEW • PRESENT TECHNOLOGY • FUTURE TECHNOLOGY (ADMA Energy) PANEL2: TECHNOLOGY FIELDS Power Transfer & Conversion
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam INGETEAM’S BUSINESSIS MAINLY FOCUSED ON IN-HOUSE TECHNOLOGY: Power Electronics Automation Systems Electric Machines 60+ Years of experience in the electrical sector Synergies that enable us to address new challenges Energy Marine Industry Traction
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam INGETEAM WINDPOWER BY THE NUMBERS 30GW Installed Wind Power Capacity Worldwide 20 Years Of Experience In The Wind Industry 21,097 Power Converters Produced Worldwide 8% % of Wind Turbines Worldwide Operating With Ingeteam Technology 3,032 Employees Worldwide 7.4% Annual Investment Of Net Sales In R&D 4 Production across Number of Continents 20 Presence In Number Of Countries
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam Design Manufacturing Testing Simulation R&D SAME TECHNOLOGYFOR DIFFERENT APPLICATIONS in CONVERTERS: 7+ years of experience in MV power converters up to 6,600 V Over 1.25 GW supplied for offshore applications: converters from 300 kW up to 8,500 kW OFFSHORE APPLICATIONS Onshore Wind Power Conv. & Gen. Industry & Marine Conv. & Gen. Offshore Wind Power Converters SAME TECHNOLOGY FOR DIFFERENT APPLICATIONS in GENERATORS: Hydro: 25+ years of experience Over 5.56 GW Installed Power Product Range: Up to 70 MVA Type: Direct-Drive Marine: 25+ years of experience Over 1.25 GW Installed Power Product Range: Generators: 450 – 18,500 kW 380 – 6,600 V Motors: 420 – 8,000 kW 380 – 6,600 V Submersible motors: 200+ units (<10MW <500m)
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam End of2014 • 8,7GW installed World wide • Accumulative off-shore Wind Capacity • 8GW installed in Europe up to now • Accumulative off-shore Wind Capacity • 92% of the total installed Power • North, Baltic, Irish Sea and English Channel • 2014 in Europe: • 408WT installed • 9 Wind Farms • 1483MW of the total 1713MW world wide • Average offshore WT size = 3.7 MW • Average water depth = 22.4m • Average distance from shore= 32.9 km (ADMA Energy) PANEL2: TECHNOLOGY FIELDS Power Transfer & Conversion Expected Future • Europe: Target of 40GW installed off its coast by 2020. 4% of European electricity demand. • Europe: Target of 150GW installed off its coast by 2030. 14% of the EU’s total electricity consumption. • USA: Low Scale Prototypes & Many States are planning off-shore Wind Farms • China: Target of 30GW installed off its coast by 2020.
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam (ADMA Energy)PANEL2: TECHNOLOGY FIELDS Power Transfer & Conversion Cost Reduction Target [2]: 2013 2018 1. Foundation cost: 20% - 6% 14% 2. Installation cost: 25% - 7% 18% 3. Wind Turbine cost: 40% - 12% 28% 4. Grid Connection Cost: 15% - 4% 11% Total: 100% 71% Expected factors to help Driving costs downs [2]: 1. Scale economy 2. WT Power increase (Towards 10MW) 3. Innovation 4. Offshore experience and sector maturity [1] Deeper water Offshore wind presentations. Drive the costs down. April 2015, London (UK) [2] UK Offshore Wind project cost outlook. 2014 Edition. Research and analysis provided by Clean Energy Pipeline. Energy Generation Cost (@2014) [1]: • 140€/MW*h – 180€/MW*h (Depending on country, project, etc.) Magical “100” Cost is expected (@2020) [1]: • 100 U$/MW*h • 100 €/MW*h • 100 £/MW*h
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam WT Powerincrease (Towards 10MW), Required Features for the Converter: • Power Increase Medium Voltage Solution, Maximizing Energy harvest, Minimizing initial cost • Partially redundant and Smart Topology Solution 2 Conversion Lines = 2CL (Partial Redundancy) Redundant control System • Standarization and supply chain Development Multiple sources for components • Easy and optimized maintenance Min. unscheduled maintenance accesses. Scheduled maintenance intervales > 1 year Reduced MTTR • Compact solution Minimized Footprint and weight • Harsh enviroment withstand
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam (ADMA Energy)PANEL2: TECHNOLOGY FIELDS Power Transfer & Conversion Three products are available depending on the required output: INGECON WIND MV100 3400 635 Arms with overload 700 Arms INGECON WIND MV100 4600 850 Arms with overload 950 Arms INGECON WIND MV100 5600 1050 Arms with overload 1150 Arms Arranging two conversion lines of each type, the following output power can be reached: 2 CONVERSION LINES ARRANGEMENT GRID MACHINE Target WT power [kW] simultaneity 0,9/0,9 Target WT power [kW] simultaneity 0,9/0,95 Target WT power [kW] simultaneity 0,95/0,95 Target WT power [kW] Vn@PF=1 Target WT Power [kW] Vn@PF=0,95 INGECON WIND MV100 5600 9100 9600 10100 11200 11400 10000 10600 11200 12400 12500 INGECON WIND MV100 4600 7500 7900 8300 9200 9300 8300 8700 9200 10200 10300 INGECON WIND MV100 3400 5500 5800 6100 6800 6800 6200 6500 6900 7600 7600 RATED POWER OVERLOAD
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam • TESTBENCH FOR COMPONENTS & SUBSYSTEMs: • IGBT Double Pulse and Characterizations • Thermal Characterization (IGBT+Grease+Heatsink) • Power Components (Capacitor, Busbars) • Components Testing in equipments (Inductors) • Others • SIMULATION & CALCULATION TOOLS FOR: • Control & Regulation of the whole system (Steady state and dynamic) • Finite Element Analysis for Thermic • Finite Element Analysis for Mechanics • Power Stack Operation points • Others • 150kW 3LNPC LOW SCALE WHOLE SYSTEM TEST BENCH: • 2 Conversion Lines for algorithms testing • Virtual Grid (Grid Voltage Dip Generator) • Configurable PMG Machine for 2 Conversion Line Solution. • Wind Turbine Control System Switching test Current sharing test Short circuit test Different Temp. test (ADMA Energy) PANEL2: TECHNOLOGY FIELDS Power Transfer & Conversion POWER CONVERTER LABORATORY GENERATOR LABORATORY
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  Pág.. n Offshore overview Present Technology Future Technology Index 30/11/2015 Ingeteam SPEED (SILICONCARBIDE POWER ELECTRONICS TECHNOLOGY FOR ENERGY EFFICIENT DEVICES) EUROPEAN (2014-2018) 7th FRAMEWORK PROGRAMME PROJECT (http://www.speed-fp7.org) • EUROPEAN CONSORTIUM: • CNM, INAEL, ENEL, ASCATRON, ABB CORP. RESEARCH, • INFINEON, MUT, LUH, BREMEN UNIVERSITY, UNIVERSIDAD DE OVIEDO, ETC. • INGETEAM TASK IN THE PROJECT : • IMPACT OF SiC DEVICES IN EXISTING WIND PRODUCTS • TESTING OF NEW COMPONENTS (SiC devices) • ANALYSIS & IMPLEMENTATION OF NEW TOPOLOGIES FOR DCout WT • TEST BENCH CONSTRUCTION & TESTING (ADMA Energy) PANEL2: TECHNOLOGY FIELDS Power Transfer & Conversion INGETEAM INTERNAL PROJECTS • OFFSHORE GRID • Analysis, • WTG integration • Wind Farm Modelization • Whole system simulation & optimization • POWER STACK IMPROVEMENTS • New Devices • Power components • Others • MULTIPHASE MACHINE
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  Advanced Manufacturing forEnergy Applications in Harsh Environments (ADMA Energy) Panel 2: TECHNOLOGY FIELDS, POWER TRANSFER AND CONVERSION Igor Larrazabal Brussels, 27th January 2016