Inspection Engineer 1

Inspection Engineer 1

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  Non-Business Use CURRICULUM VITAE P.KARUPPASAMY Inspection Engineer Appuls Velosi Saudi Arabia Company Ltd PO Box 2614, Dammam 32431, KSA E-mail : [email protected] Mob : +966 532724550 : +91 9159307012 Educational Credentials: Bachelor in Mechanical Engineering – April, 2005 (4 Years) Anna University, Chennai, India Professional Enhancements Programmes: API- 570 Authorized Piping Inspector (Cert. No: 53534) API- 510 Authorized Pressure Vessel Inspector (Cert. No: 57131) CSWIP 3.1 (Certified Welding Inspector) Certificate No: 35026 BGAS Grade II (Certified Painting Inspector) Certificate No: 72827 ASNT Level II as per SNT-TC-1A -Radiography Testing (RT) Ultrasonic Testing (UT) Magnetic Particle Testing (MPT) Penetrant Testing (DPT) MAJOR CLIENT APPROVAL Saudi Aramco (SAP No: 70013020) – Project Mechanical Inspector (SAPID) Training Attended:  Successfully completed the ISO 9001:2008 Awareness Training.  Saudi Aramco Safety Training courses like Defensive Driving Technique, Confined Space Awareness, Reporting and processing near miss, Fall Protection etc.
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  Non-Business Use Familiar withCodeand Standards ASME B31.3, ASME B31.1, ASME B31.9, ASME Sec 2 (Part A, Part B, Part C, Part D), ASME Sec V, ASME Sec VIII Div.1, ASME Sec IX, AWS D1.1/D1.1M, API 510, API 570, API 574, API 572, API 577, API 571 and Saudi Aramco Engineering Standard (SAES), Saudi Aramco Engineer Procedure (SAEP), Saudi Aramco Material System Specification (SAMSS), Process Industrial Practices (PIP) and etc. Overall Experience and Technical Skills: Graduated in Mechanical Engineering, specialized in Quality Assurance and Quality control activities and having more than 10 years of comprehensive experience in QA/QC inspection in various companies those involved in Fabrication of Pressure Vessels, Piping, Pipeline, Tanks, Heavy Structure and Erection, Laying of Onshore Plant piping, Sour Gas Inlet Facilities, Tie-Ins, Hot Taps, Jacket Piping for Steam, Hydro testing and Commissioning of Oil & Gas, Refinery, Petrochemical Plant and Power Plant and In-service inspection of Oil and gas plant, refinery, fertilizer and chemical plant. In-depth Knowledge and experience on Third Party Inspection, Quality Assurance, Quality Control activities, Non-Destructive Testing and Welding Inspection for Oil & Gas projects as per the requirement of International Codes & Standards EMPLOYMENT HISTORY Working in Appuls Velosi Saudi Arabia Ltd from February 2011 to Till Date in below Projects. Project : Jizan Refinery Company : Appuls Velosi Saudi Arabia Co. Ltd Position : Inspection Engineer Location : Jizan, Saudi Arabia Inclusive Date : January 2015- Till Now (Present) Project : King Abdulaziz Centre for world culture Company : Appuls Velosi Saudi Arabia Co. Ltd Position : Senior Mechanical Inspector Location : Dhahran, Saudi Arabia Inclusive Date : January 2014 – December 2014 Project : Upgrade Flare System. Expansion of Al-Hassa bulk plant. Upgrade waste water systems. Company : Appuls Velosi Saudi Arabia Co. Ltd Position : Mechanical Inspector Location : Al-Hassa, Saudi Arabia Inclusive Date : February 2011 – December 2013
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  Non-Business Use Responsibilities Roles inPiping and welding Inspection.  Review and approval of WPS according to project requirements.  Review and approval of QC documents like QCP, ITP, QCS, Method statements etc.  Witness and certification of PQRand Welder/welding operator qualification test certification.  Provide quality assurance and quality monitoring for capital projects to ensure that contractor's quality personnel and processes are effective.  Provide technical support to Project Management in resolving problems concerning inspection methods and procedures of completing works within the scope and intent of applicable codes and standards.  Focus Assessment of contractor.  Review and approval of QCinspectors for contractor and subcontractor according to Schedule 'Q' (contract document) requirements.  Review, approval and issue of job clearance card for welders according to their qualification done by approved third party company.  Delegated jobs from the field supervisors to prepare weekly highlight, weekly project quality status (PQS), calculate project quality index (PQI) etc.  Review, evaluate and monitor the weekly report from different contractors and subcontractors.  Receiving inspection of project material, MTC review as per the specification requirements.  Witnessing and review of PT, MPI, UT, PWHT and Hardness Testing.  Routine surveillance, inspection/monitoring to check for compliance to project specifications/international codes and standards.  Monitoring/Reviewing of welder performance and ensure the repair rate of welders/welding operators are within the project requirements. .  Evaluation of work performance rating by the contractor’s performance and maintaining updated records.  Witnessing HOT-TAP Activities.  Inspection of Glass-fiber-reinforced thermosetting resin pipe (or) Fiber Glass piping, witness for hydro test.  Review and punch listing of Pressure test package and witnessing the Pressure Test  Making and Closing out Exceptional Items List and Participating in MCC.  Finalize / Issue NCR’s on the contractor/sub-contractor fabrication activities whenever the deviation notified during surveillance visit and close out the same when the appropriate corrective action taken. Roles in Equipment Inspection  Review specifications, drawings, referenced standard codes, procedures and other related documents and to assure their proper implementation during the installation stage.  Identify the deficiency to promote corrective action and unity their implementation.  Strictly enforce company rules and safety regulation performs other duties related to my work.  Attain weekly progress report will be discussing the situation at work site.  To ensure that the equipment installed are aligned and meet the required tolerances.  To perform quality inspection on construction activities in order to ensure compliance in the client quality standard, API standard, international code and Saudi Aramco Standards.
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  Non-Business Use  Countercheck calibrated tools use for inspection.  Implement the equipment protection and preservation program in accordance with the manufacturer’s recommendation to ensure all equipment at work site are in good condition until turnover to the Client.  Verify the handover of foundation, bolt setting, location and condition of foundation prior to equipment installation.  Inspection of dimensional, attachment orientation, bolt holes location of fabricated structural steel.  Inspection of equipment setting (location, elevation, levelness and plumpness) and preliminary shaft alignment prior to grouting.  Conduct Visual and Dimensional Inspection of Foundation prior to Equipment and Machineries Installation, as per IFC Drawing and Project Specifications.  Inspection of equipment foundation and post-installed anchor bolt for proper checking of location and alignment.  Conduct inspection on alignment, levelness and elevation check of static and rotating equipment. Roles in Tank Inspection  Ensure that the drawings are in current revision and approved for fabrication and construction.  Foundation level check, tank bottom plates laying inspections, material traceability and material receiving inspections.  Check the layout prior to cutting w/ reference to the approved drawing and see to it that the heat number and shop mark are reflected on pieces to be out.  Check fit up of shell plates horizontal and vertical joints, stair and structure related to tank before welding and that only qualified welders are allowed to perform in accordance of approved welding procedure specification.  Inspection of peaking and banding for vertical and horizontal joints, fit up, alignment, level and nozzles orientation inspections.  Perform visual inspection on completed weld and witnessing the Vacuum Box Testing of Roof and Bottom plates, Oil Penetrant Test, Pneumatic Test of nozzle pads.  Punch listing, pre-commissioning inspection, hydro test and NDT inspection according to Code API 650 and ASME SEC V.  Undertake witness, surveillance Actual inspection activities of Mechanical and structural construction at site as required by the inspection and to verify conformity and full compliance with engineering.  Verify the plumpness and levelness by using instrumental like Dumpy level and Theodolite. Roles in Coating Inspection  Review the contractor's Inspection & Test Plans, project method of statement and procedure.  Monitoring and Inspection surface preparation Blasting and Painting to ensure and check abrasive, surface profile, coating, environmental and Perform test such as Holiday test, Adhesion test (after the coating process will quantify the strength of the bond between substrate & coating).  Carrying out Painting Inspection as per project specification, TDS, MSDS & ITP .In Process Monitoring (surface Preparation & Paint application, mixing).
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  Non-Business Use  Reviewmaterials test reports (paint and abrasive) etc.  Inspect all blasting works prior to painting including quality of blasted surfaces, surface profile/contamination either by salt or abrasive, grit type used, equipment, ambient condition and adherence to specification and standards, etc.  Ensure all specified standards are available and their requirements observed  Ensure proper maintenance, calibration and operation of all testing equipment.  Witness all testing such as Abrasive Chloride, Salt Testing, DFT Checking, and Holiday Spark Test, Moisture content test for concrete surface and Pull of Adhesion Test.  Ensure materials delivered are as approved and are properly stored.  Inspection of Internal and External F.B.E Coatings for Steel Pipelines and Piping at shop and field  Inspection of all Field joint Coating activities including surface preparation Preheating & post heating.  Insulation: Inspection of the installation of all insulation materials to the equipment’s, piping& Instrumentation tubes both in hot and cold starting from surface preparation. Project : 2*500MW Thermal Power plant Company : Larsen & Toubro Ltd (ECC Division) Position : Sr. QA/QC Mechanical Engineer Client : National Thermal Power Limited Location : Tuticorin, India. Inclusive Date : January 2010- January 2011 Project : Khursaniyah Gas Plant (KGP) Company : Consolidated Contractors Company W.L.L Position : QC Welding & Piping Inspector Client : Saudi Aramco Location : Jubail, KSA Inclusive Date : August 2007- October 2009 Main Duties:  Inspection of CS, SS, LTCS, AS, Piping from Fabrication to Erection.  Co-Ordination with the Key Personnel Involved in the project concerning quality.  Inspection of material before fabrication spools as per approved drawing.  Checking of pipe spool fabrication based on approved spool isometric drawing, bill of materials, QCP and applicable codes.  Dimensional Checking, Orientation, Configuration, Material traceability, Transfer of Heat numbers etc.  Check, verify/review fabricated/erected or installed lines as per latest isometric drawing for construction.  Preparation of isometric sketches wherever isometrics are not available and marking joint numbers or As-built Isometrics.  Conduct inspection of welded joints as per ASME B 31.3 &API 1104.  Post welds heat-treatment co-ordination and Chart reviewing as per codes and inspection testing procedure.
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  Non-Business Use  Verifiesthe welding equipment’s to be used for work are appropriate to used with the procedure and has the capacity to produce the specified welds.  Checking drawing before erection for finished products as per GA Plan drawings  Inspection of golden joints stage wise according to updated standards and procedures and coordinating between client and contractor for inspection according to ITP.  Preparation of Punch List.  Inspection carried out the prior to pressure test and prior to mechanical completion & after mechanical completion activities.  Assigned to performed witness of all Hydro and pneumatic testing etc. with designated holding  Performed line checking (walk down) as per latest revision-of P&ID and Isometric drawing Project : Gujarat Fluro Chemical Company : Onshore Construction Company (P) Ltd Position : QA/QC Engineer Location : Gujarat, India Inclusive Date : April 2005 - July 2007 Main Duties:  Work experience in API 650 storage tanks (A/G tank)  Inspection of Bottom Plates, Roof Plates Laying and fit-up inspection.  Inspection of Roof Rafter erection AND FIT UP INSPECTION.  Inspection orientation, nozzle projection, nozzle elevation and fit up inspection with RF pads.  Witness RF pad pneumatic test, Bottom & Roof Plates vacuum box testing.  Witness on MPI for shell plates with bottom plate’s fillet weld.  PT of shell plates Vertical seam & circumference seam. Personal details: Passport Number : K9326695 Passport Date of Issue : 12 November 2012 Passport Date of valid up to : 11 November 2022 Saudi Driving License Valid up to : 23 January 2025 Date of birth : 05 February 1983 Nationality : Indian Marital Status : Married Languages Known : English, Hindi, & Tamil.