FACILITY/PLANT LOCATION:
JAZAN REFINERY&ECONOMIC CITY
DESCRIPTION OF WORK:
PVC Installation/Plumbing Works
DATE:
CONTRACTOR:
TR/RAPCO
REVISION: 0
Sl. Job Step Identify Hazards &
Assess Risk
Risk
level
Controls to Eliminate/Reduce Risk
1 Site Preparations Personal Injury
Property Damage
Poor access
Tripping
Slipping
hazardous
Medium  Before Star the work conduct the Tool box Talk Meeting
 Should be drinking water provided at work location.
 Ensure First Aid kit should be available always during the
work period.
 Ensure emergency contact numbers should be displayed
 Access should check before Transporting
 Work area must be clean from all obstructions
 Area should barricading
 Check the work permit with valid date
2 Housekeeping at work area Tripping Hazards
Personal Injury
Medium  Maintain good housekeeping in work area and mainly free
from obstruct the Walk way
 Do not throw any liquids in the floor/Ground
3 PVC Pipe Tie –in
Personal Injury
Property Damage
Inhalation and
Skin contact
Medium  Ensure Trained and Designated Fabricator Should fabricate
the spools
 Ensure Arrangement for sufficient passage of Exhaust
 Ensure Continues supervisor Required
 Ensure Grind M/C and Cutting M/C in good condition and
color coded (Inspection done).
 Ensure enough space required for fabrication.
 Ensure in case rain / sand storm will comes we should
Page1
2.
FACILITY/PLANT LOCATION:
JAZAN REFINERY&ECONOMIC CITY
DESCRIPTION OF WORK:
PVC Installation/Plumbing Works
DATE:
CONTRACTOR:
TR/RAPCO
REVISION: 0
proper cover the electricals and Electrical Equipments.
 Ensure while raining all outside work activity will be stop.
4 Temporary Electrical Cables Electrical Shock
Fire
Property damage
High  Temporary Maintenance Electrical Cables take above the
ground level
 Main Distribution Box should itself MCB & RCCB is
required.
 Every day Electrical Supervisor, Electrician
 Should check the electrical D.B and equipments.
 Ensure check the inspection visibly, monthly should
record.
 Before ending shift area surround check
 Permit receiver closeout daily permit
Cleaning of Laminated Joints Cut Injury
Eye Injury
Medium  Ensure while cleaning use hand gloves
 Ensure while cleaning the spirituals fall down in eyes.
 Ensure continues supervision required
5 Support Cutting & Grinding Disk breaking
flying of sparks causing
Injury
Fire Injury to workers by
slipping/ Electric shock /
Property Damage due to
electrical fire
High  Ensure check the Hot work permit with valid date
 Ensure Before start any hot works inform to Safety Dept.
 Ensure Gas free certification permit received from safety
then only start the hot work
 Ensure before start any Existing headers work check the
pipe line should be isolate.
 Provide proper Fire Extinguisher (ABC)
 Ensure proper PPE should use Welding Helmet, apron, Etc.
Page2
3.
FACILITY/PLANT LOCATION:
JAZAN REFINERY&ECONOMIC CITY
DESCRIPTION OF WORK:
PVC Installation/Plumbing Works
DATE:
CONTRACTOR:
TR/RAPCO
REVISION: 0
 Use proper fire blanket in the Hot Work area
 Ensure Arrangement for sufficient passage of air
 Ensure work area always keep clean and tidy.
 Ensure hot work area fire watch required
 Ensure any flammable liquid in welding area remove (or)
properly secured then start the hot work job
 Ensure Electrical cables are good condition
 Check the Grinding machine in good condition
 Ensure grinding m/c have safety guard and handle
 Any electrical problems inform to maintenance Electrician
or Electrical Supervisor
 Maintain good housekeeping
6 Fabrication spools Hydro TEST
Pressuring
Bursting High  Ensure Hydro testing area should be barricade
 Ensure Provide CAUTION and Danger Sign
Boards
 Ensure pressurize Slowly
 Ensure provide Safety Pressure relief valve
 Ensure use calibrated pressure gauge certified
by third party.
 Ensure do not over pressure
 Ensure use safe access
7 De pressurizing Bursting
collapse of Pipe
High  Ensure Open vent line valve Highest Position
 Ensure Drain Water slowly to avoid generation of vacuum
Page3
4.
FACILITY/PLANT LOCATION:
JAZAN REFINERY&ECONOMIC CITY
DESCRIPTION OF WORK:
PVC Installation/Plumbing Works
DATE:
CONTRACTOR:
TR/RAPCO
REVISION: 0
 Ensure collect Drain water in separate Tank or Inform to
operation supervisor to drain in drain line.
Emergency Contact
Numbers
TECNICAS REUNIDAS CONTACT NO.
Caner Cihan– Construction Manager 0500174341
Hakan Ayata – HSE Manager 0500605496
Jenesh – HSE Superintendent 0515086133
Edgar Arada– HSE Superintendent 0541505823
Angel Marques – QA/QC Inspector 0502760610
Yousif Ali – Site Superintendent 0561792587
RAPCO
Samson David –Site Manager 0505799498
Cirilo Garrino – HSE Manager 0536322607
REQUIRED SAFETY EQUIPMENT
Hard Hats  Other Gloves  Face Shield  Hand Tools & Power Tools  Cranes 
Page4
5.
FACILITY/PLANT LOCATION:
JAZAN REFINERY&ECONOMIC CITY
DESCRIPTION OF WORK:
PVC Installation/Plumbing Works
DATE:
CONTRACTOR:
TR/RAPCO
REVISION: 0
Safety Glass  Work Vest  Goggles  Compactor  
Steel Toe Boots  Safety Harness  Barricades  Lifting Gear  
Cotton Gloves  Self Retracting Lifeline (SRL)  Fire Extinguihsers  Air Hoist/Man Rider  Other Equipments/Materials 
Participated Date: Sign Approved by Date: Sign
Bhavani Shankar
[Site manager]
Cirilo Garrino
[HSE Manager]
Hakan Ayata
[HSE Manager]
Caner Cihan
[Construction Manager ]
Page5