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New holland 9050 ll grape harvester service repair manual

This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.

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SERVICE MANUAL 9050L / 9050L High / 9050LL 9070L / 9070L High / 9070LL 9070M / 9090L High / 9090LL Grape Harvester Part number 51697894 English November 2019 © 2019 CNH Industrial France S.A.S. All Rights Reserved. SERVICE MANUAL 1/4 Part number 51697894 9050L / 9050L High 9050LL 9070L / 9070LHigh 9070LL 9070M / 9090L High 9090LL Grape Harvester
SERVICE MANUAL 9050L High, 9050LL, 9050L, 9070L High, 9070LL, 9070L, 9070M, 9090L High, 9090LL 51697894 01/11/2019 EN
Link Product / Engine Product Market Product Engine 9050L Grape harvester for large vineyard - High capacity range [750079001 - ] Europe F4HFE413X*B001 9050L High Europe F4HFE413X*B001 9050LL T4B - MY18 [750091001 - ] Europe F4HFE413X*B001 9070L Grape harvester for large vineyard - High capacity range [750091015 - 750091018] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750098003 - 750098004] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750076001 - 750076015] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750088001 - 750088015] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750095001 - 750095002] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750095024 - 750095025] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750079001 - 750079020] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750098011 - 750098015] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750098018 - 750098022] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750102001 - ] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750091008 - 750091011] Europe F4HFE413W*B001 9070L High Europe F4HFE413W*B001 9070LL T4B - MY18 [750091001 - ] Europe F4HFE413W*B001 9070M Grape harvester for medium vineyard - High capacity range [740076001 - ] Europe F4HFE413W*B001 9090L High T4B - MY18 Europe F4HFE6139*B004 9090LL T4B - MY18 [760091001 - ] Europe F4HFE6139*B004 51697894 01/11/2019
Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.310] Aftercooler.......................................................................... 10.3 [10.400] Engine cooling system ............................................................. 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.6 [10.414] Fan and drive ...................................................................... 10.7 [10.304] Engine lubrication system.......................................................... 10.8 [10.206] Fuel filters .......................................................................... 10.9 [10.400] Engine cooling system ........................................................... 10.10 [10.202] Air cleaners and lines ............................................................ 10.11 [10.304] Engine lubrication system........................................................ 10.12 Hydrostatic drive......................................................................... 29 [29.218] Pump and motor components...................................................... 29.1 [29.202] Hydrostatic transmission ........................................................... 29.2 [29.204] Reservoir, cooler, and lines ........................................................ 29.3 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.104] Fixed displacement pump.......................................................... 35.2 [35.300] Reservoir, cooler, and filters........................................................ 35.3 [35.610] Machine leveling control system ................................................... 35.4 [35.946] Frame positioning lifting............................................................ 35.5 51697894 01/11/2019
[35.707] Sorting table system ............................................................... 35.6 [35.706] Fruit repartition system............................................................. 35.7 [35.902] Harvesting hopper hydraulic system ............................................... 35.8 [35.903] Shaking hydraulic system .......................................................... 35.9 [35.904] Cleaning hydraulic system ....................................................... 35.10 [35.952] Destemmer system .............................................................. 35.11 [35.930] Conveyor receiver system ....................................................... 35.12 [35.310] Distributor and lines .............................................................. 35.13 [35.106] Variable displacement pump ..................................................... 35.14 [35.204] Remote control valves ........................................................... 35.15 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 Wheels...................................................................................... 44 [44.000] Wheels ............................................................................. 44.1 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 [50.300] Cab pressurizing system ........................................................... 50.3 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.2 [55.100] Harnesses and connectors......................................................... 55.3 [55.640] Electronic modules ................................................................. 55.4 [55.019] Hydrostatic drive control system ................................................... 55.5 [55.512] Cab controls........................................................................ 55.6 [55.924] Cab fruit harvesting controls ....................................................... 55.7 51697894 01/11/2019
[55.927] Shaking control system ............................................................ 55.8 [55.404] External lighting .................................................................... 55.9 [55.408] Warning indicators, alarms, and instruments .................................... 55.10 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.11 [55.302] Battery............................................................................ 55.12 [55.101] Chassis harness ................................................................. 55.13 [55.201] Engine starting system ........................................................... 55.14 [55.DTC] FAULT CODES.................................................................. 55.15 Fruit harvester shaking................................................................ 56 [56.300] Shaking frame...................................................................... 56.1 [56.301] Shaking control..................................................................... 56.2 [56.304] Connecting rods, front plates, and shakers ........................................ 56.3 [56.305] Adjustable width system ........................................................... 56.4 Product feeding .......................................................................... 60 [60.320] Fruit harvester conveyor belts...................................................... 60.1 [60.324] Fruit harvester conveyor frame .................................................... 60.2 [60.304] Noria ............................................................................... 60.3 [60.308] Noria frame and guides ............................................................ 60.4 Cleaning.................................................................................... 74 [74.200] Upper extractors ................................................................... 74.1 [74.204] Lower extractors ................................................................... 74.2 Secondary cleaning/Destemmer................................................... 76 [76.200] Sorting table (Opti-grape™)........................................................ 76.1 [76.660] Destemmer......................................................................... 76.2 Crop storage / Unloading............................................................. 80 [80.300] Fruit conveying system............................................................. 80.1 Accessories ............................................................................... 88 [88.100] Accessories ........................................................................ 88.1 51697894 01/11/2019
[88.740] Fruit harvester telescopic arm...................................................... 88.2 Tools ......................................................................................... 89 [89.165] Water kit............................................................................ 89.1 Platform, cab, bodywork, and decals............................................. 90 [90.105] Machine shields and guards ....................................................... 90.1 Residue handling........................................................................ 73 [73.500] Stalk chopper ...................................................................... 73.1 51697894 01/11/2019
INTRODUCTION 51697894 01/11/2019 1
INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu- facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 51697894 01/11/2019 5
INTRODUCTION Foreword IMPORTANT INFORMATION All repair and maintenance operations described in this manual must be carried out exclusively by the New Holland Service network, strictly complying with the instructions provided and using specific tools as required. Any operator who carries out the operations specified in this document without complying strictly with the instructions provided shall be personally liable for the damages that may result. The manufacturer and all organizations in its distribution chain, including, without limitation, national, regional, and local dealers, do not accept any liability for damages resulting from a malfunction of parts and/or components not ap- proved by the manufacturer and used for maintenance operations and/or repair of products manufactured or marketed by the manufacturer. In no case is a warranty granted to the product manufactured or marketed by the manufacturer in case of damage caused by improper operation of parts and/or components not approved by the manufacturer. No reproduction, partial or complete, of the text or illustrations is permitted. 51697894 01/11/2019 6
INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 51697894 01/11/2019 16
INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi- tioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil. Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage. Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling 51697894 01/11/2019 17
SERVICE MANUAL Engine 9050L High, 9050LL, 9050L, 9070L High, 9070LL, 9070L, 9070M, 9090L High, 9090LL 51697894 01/11/2019 10
Engine - Engine and crankcase Engine - Remove WARNING Hot surface possible! Wait for all components to cool before performing any operation. Failure to comply could result in death or serious injury. W0251A Prior operation: Recover the air conditioning system, see Air conditioning - Recover (50.200). Prior operation: Remove the cooling pack assembly, see Engine cooling system - Remove (10.400). NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure. 7030M and 8030L models 1. Disconnect the negative (–) terminal from machine’s battery. COIL15GR00843AA 1 9070L model 2. Disconnect the negative (–) terminal from machine’s battery. COIL16GR01309AA 2 51697894 01/11/2019 10.1 [10.001] / 26
Engine - Engine and crankcase All models 3. 1. Detach the clamp (2). 2. Remove the cooling pipe (1). COIL14GR00223AC 3 4. 1. Disconnect the starter motor electrical connectors (1). 2. Detach the relay bracket (2). 3. Disconnect the earth strap (3). COIL14GR00224AC 4 5. 1. Disconnect the alternator electrical connectors (2). 2. Reposition the wiring harness to one side. 3. Disconnect the coolant hose (1). COIL14GR00225AC 5 6. Remove the engine side panel retaining bracket. COIL14GR00226AB 6 51697894 01/11/2019 10.1 [10.001] / 27
Engine - Engine and crankcase 7. 1. Detach the wiring harness (1). 2. Disconnect the electrical connector (2). COIL16GR01455AA 7 8. 1. Disconnect the electrical connector (1). 2. Detach the wiring harness (2). COIL16GR01456AA 8 9. 1. Disconnect the engine breather hose (1). 2. Disconnect the turbo supply hose (2). COIL14GR00227AC 9 10. Remove the drive belt guard. COIL15GR00427AA 10 51697894 01/11/2019 10.1 [10.001] / 28
Engine - Engine and crankcase 11. 1. With the aid of another person, support the air filter and frame assembly. 2. Remove the air filter and frame assembly. COIL14GR00230AB 11 12. Disconnect the air conditioning compressor pipes. NOTICE: Seal all open air conditioning connections with clean blanking caps. COIL14GR00231AB 12 13. 1. Disconnect the Engine Control Unit (ECU) fuel/ cooling pipe (1). 2. Disconnect the electrical connector (2). 3. Disconnect the fuel filter housing fuel hose (3). COIL14GR00232AC 13 14. 1. Cut the cable ties (1). 2. Disconnect the ECU lower connector (2). 3. Disconnect the electrical connectors (3). 4. Position the wiring harness to one side. COIL14GR00233AC 14 51697894 01/11/2019 10.1 [10.001] / 29
Engine - Engine and crankcase 15. 1. Cut the cable tie (1). 2. Re-position the wiring harness (2). COIL14GR00234AC 15 16. Disconnect the tandem pump hydraulic hoses. COIL14GR00235AC 16 17. Remove the fuel pipe. COIL14GR00236AB 17 18. Using suitable lifting equipment, support the engine. NOTE: Only lift the engine using the lifting brackets mounted on the engine. COIL14GR00237AC 18 51697894 01/11/2019 10.1 [10.001] / 30
Engine - Engine and crankcase 19. Remove the engine front retaining bolts. COIL14GR00238AB 19 20. Remove the engine right-hand rear bracket retaining bolt. COIL14GR00239AB 20 21. Remove the engine left-hand rear bracket retaining bolt. COIL14GR00240AB 21 22. Using a suitable piece of wood, support the rear of the forward control pump. COIL14GR00241AB 22 51697894 01/11/2019 10.1 [10.001] / 31
Engine - Engine and crankcase 23. Remove the engine right-hand rear bracket. COIL14GR00242AB 23 24. Remove the engine left-hand rear bracket. COIL14GR00243AB 24 25. With the aid of another person, remove the engine rear upper frame left-hand bracket. COIL14GR00436AB 25 26. Disconnect the hydraulic oil hoses. COIL14GR00244AD 26 51697894 01/11/2019 10.1 [10.001] / 32
Engine - Engine and crankcase 27. Remove the pump mounting plate lower left-hand re- taining bolts. COIL14GR00249AB 27 28. Remove the pump mounting plate lower right-hand retaining bolts. COIL14GR00245AB 28 29. Using a suitable piece of wood, support the pump mounting plate. COIL14GR00246AB 29 30. Remove the pump mounting plate upper retaining bolts. COIL14GR00247AB 30 51697894 01/11/2019 10.1 [10.001] / 33
Engine - Engine and crankcase 31. Remove the engine. NOTE: When removing the engine make sure that all wiring harnesses, pipes and hoses are free from obstruction. COIL14GR00248AB 31 32. Secure the engine on a suitable stand, see Special tools () . 51697894 01/11/2019 10.1 [10.001] / 34
Engine - Engine and crankcase Engine - Install NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure. 1. Install the engine. NOTE: When installing the engine make sure that all wiring harnesses, pipes and hoses are routed correctly. COIL14GR00248AB 1 2. Install the pump mounting plate upper retaining bolts, tighten to 50 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00247AB 2 3. Install the pump mounting plate lower right-hand retain- ing bolts, tighten to 50 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00245AB 3 51697894 01/11/2019 10.1 [10.001] / 35
Engine - Engine and crankcase 4. Install the pump mounting plate lower left-hand retain- ing bolts, tighten to 50 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00249AB 4 5. Remove the piece of wood supporting the pump mount- ing plate. COIL14GR00246AB 5 6. Connect the hydraulic oil hoses. COIL14GR00244AD 6 7. With the aid of another person, install the engine rear upper frame left-hand bracket. COIL14GR00436AB 7 51697894 01/11/2019 10.1 [10.001] / 36
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Engine - Engine and crankcase 8. Install the engine left-hand rear bracket. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00243AB 8 9. Install the engine right-hand rear bracket. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00242AB 9 10. Remove the piece of wood supporting the rear of the forward control pump. COIL14GR00241AB 10 11. Install the engine left-hand rear bracket retaining bolt, tighten to 150 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the thread. COIL14GR00240AB 11 51697894 01/11/2019 10.1 [10.001] / 37
Engine - Engine and crankcase 12. Install the engine right-hand rear bracket retaining bolt, tighten to 150 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the thread. COIL14GR00239AB 12 13. Install the engine front retaining bolts, tighten to 65 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00238AB 13 14. Remove the lifting equipment. COIL14GR00237AC 14 15. Install the fuel pipe. COIL14GR00236AB 15 51697894 01/11/2019 10.1 [10.001] / 38

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New holland 9050 ll grape harvester service repair manual

  • 1.
    SERVICE MANUAL 9050L /9050L High / 9050LL 9070L / 9070L High / 9070LL 9070M / 9090L High / 9090LL Grape Harvester Part number 51697894 English November 2019 © 2019 CNH Industrial France S.A.S. All Rights Reserved. SERVICE MANUAL 1/4 Part number 51697894 9050L / 9050L High 9050LL 9070L / 9070LHigh 9070LL 9070M / 9090L High 9090LL Grape Harvester
  • 2.
    SERVICE MANUAL 9050L High,9050LL, 9050L, 9070L High, 9070LL, 9070L, 9070M, 9090L High, 9090LL 51697894 01/11/2019 EN
  • 3.
    Link Product /Engine Product Market Product Engine 9050L Grape harvester for large vineyard - High capacity range [750079001 - ] Europe F4HFE413X*B001 9050L High Europe F4HFE413X*B001 9050LL T4B - MY18 [750091001 - ] Europe F4HFE413X*B001 9070L Grape harvester for large vineyard - High capacity range [750091015 - 750091018] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750098003 - 750098004] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750076001 - 750076015] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750088001 - 750088015] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750095001 - 750095002] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750095024 - 750095025] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750079001 - 750079020] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750098011 - 750098015] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750098018 - 750098022] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750102001 - ] Europe F4HFE413W*B001 9070L Grape harvester for large vineyard - High capacity range [750091008 - 750091011] Europe F4HFE413W*B001 9070L High Europe F4HFE413W*B001 9070LL T4B - MY18 [750091001 - ] Europe F4HFE413W*B001 9070M Grape harvester for medium vineyard - High capacity range [740076001 - ] Europe F4HFE413W*B001 9090L High T4B - MY18 Europe F4HFE6139*B004 9090LL T4B - MY18 [760091001 - ] Europe F4HFE6139*B004 51697894 01/11/2019
  • 4.
    Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engineand crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.310] Aftercooler.......................................................................... 10.3 [10.400] Engine cooling system ............................................................. 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.6 [10.414] Fan and drive ...................................................................... 10.7 [10.304] Engine lubrication system.......................................................... 10.8 [10.206] Fuel filters .......................................................................... 10.9 [10.400] Engine cooling system ........................................................... 10.10 [10.202] Air cleaners and lines ............................................................ 10.11 [10.304] Engine lubrication system........................................................ 10.12 Hydrostatic drive......................................................................... 29 [29.218] Pump and motor components...................................................... 29.1 [29.202] Hydrostatic transmission ........................................................... 29.2 [29.204] Reservoir, cooler, and lines ........................................................ 29.3 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.104] Fixed displacement pump.......................................................... 35.2 [35.300] Reservoir, cooler, and filters........................................................ 35.3 [35.610] Machine leveling control system ................................................... 35.4 [35.946] Frame positioning lifting............................................................ 35.5 51697894 01/11/2019
  • 5.
    [35.707] Sorting tablesystem ............................................................... 35.6 [35.706] Fruit repartition system............................................................. 35.7 [35.902] Harvesting hopper hydraulic system ............................................... 35.8 [35.903] Shaking hydraulic system .......................................................... 35.9 [35.904] Cleaning hydraulic system ....................................................... 35.10 [35.952] Destemmer system .............................................................. 35.11 [35.930] Conveyor receiver system ....................................................... 35.12 [35.310] Distributor and lines .............................................................. 35.13 [35.106] Variable displacement pump ..................................................... 35.14 [35.204] Remote control valves ........................................................... 35.15 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 Wheels...................................................................................... 44 [44.000] Wheels ............................................................................. 44.1 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 [50.300] Cab pressurizing system ........................................................... 50.3 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.2 [55.100] Harnesses and connectors......................................................... 55.3 [55.640] Electronic modules ................................................................. 55.4 [55.019] Hydrostatic drive control system ................................................... 55.5 [55.512] Cab controls........................................................................ 55.6 [55.924] Cab fruit harvesting controls ....................................................... 55.7 51697894 01/11/2019
  • 6.
    [55.927] Shaking controlsystem ............................................................ 55.8 [55.404] External lighting .................................................................... 55.9 [55.408] Warning indicators, alarms, and instruments .................................... 55.10 [55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.11 [55.302] Battery............................................................................ 55.12 [55.101] Chassis harness ................................................................. 55.13 [55.201] Engine starting system ........................................................... 55.14 [55.DTC] FAULT CODES.................................................................. 55.15 Fruit harvester shaking................................................................ 56 [56.300] Shaking frame...................................................................... 56.1 [56.301] Shaking control..................................................................... 56.2 [56.304] Connecting rods, front plates, and shakers ........................................ 56.3 [56.305] Adjustable width system ........................................................... 56.4 Product feeding .......................................................................... 60 [60.320] Fruit harvester conveyor belts...................................................... 60.1 [60.324] Fruit harvester conveyor frame .................................................... 60.2 [60.304] Noria ............................................................................... 60.3 [60.308] Noria frame and guides ............................................................ 60.4 Cleaning.................................................................................... 74 [74.200] Upper extractors ................................................................... 74.1 [74.204] Lower extractors ................................................................... 74.2 Secondary cleaning/Destemmer................................................... 76 [76.200] Sorting table (Opti-grape™)........................................................ 76.1 [76.660] Destemmer......................................................................... 76.2 Crop storage / Unloading............................................................. 80 [80.300] Fruit conveying system............................................................. 80.1 Accessories ............................................................................... 88 [88.100] Accessories ........................................................................ 88.1 51697894 01/11/2019
  • 7.
    [88.740] Fruit harvestertelescopic arm...................................................... 88.2 Tools ......................................................................................... 89 [89.165] Water kit............................................................................ 89.1 Platform, cab, bodywork, and decals............................................. 90 [90.105] Machine shields and guards ....................................................... 90.1 Residue handling........................................................................ 73 [73.500] Stalk chopper ...................................................................... 73.1 51697894 01/11/2019
  • 8.
  • 9.
    INTRODUCTION Foreword - Importantnotice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu- facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 51697894 01/11/2019 5
  • 10.
    INTRODUCTION Foreword IMPORTANT INFORMATION All repairand maintenance operations described in this manual must be carried out exclusively by the New Holland Service network, strictly complying with the instructions provided and using specific tools as required. Any operator who carries out the operations specified in this document without complying strictly with the instructions provided shall be personally liable for the damages that may result. The manufacturer and all organizations in its distribution chain, including, without limitation, national, regional, and local dealers, do not accept any liability for damages resulting from a malfunction of parts and/or components not ap- proved by the manufacturer and used for maintenance operations and/or repair of products manufactured or marketed by the manufacturer. In no case is a warranty granted to the product manufactured or marketed by the manufacturer in case of damage caused by improper operation of parts and/or components not approved by the manufacturer. No reproduction, partial or complete, of the text or illustrations is permitted. 51697894 01/11/2019 6
  • 11.
    INTRODUCTION Safety rules Personal safety Thisis the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 51697894 01/11/2019 16
  • 12.
    INTRODUCTION Safety rules -Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi- tioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil. Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage. Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling 51697894 01/11/2019 17
  • 13.
    SERVICE MANUAL Engine 9050L High,9050LL, 9050L, 9070L High, 9070LL, 9070L, 9070M, 9090L High, 9090LL 51697894 01/11/2019 10
  • 14.
    Engine - Engineand crankcase Engine - Remove WARNING Hot surface possible! Wait for all components to cool before performing any operation. Failure to comply could result in death or serious injury. W0251A Prior operation: Recover the air conditioning system, see Air conditioning - Recover (50.200). Prior operation: Remove the cooling pack assembly, see Engine cooling system - Remove (10.400). NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure. 7030M and 8030L models 1. Disconnect the negative (–) terminal from machine’s battery. COIL15GR00843AA 1 9070L model 2. Disconnect the negative (–) terminal from machine’s battery. COIL16GR01309AA 2 51697894 01/11/2019 10.1 [10.001] / 26
  • 15.
    Engine - Engineand crankcase All models 3. 1. Detach the clamp (2). 2. Remove the cooling pipe (1). COIL14GR00223AC 3 4. 1. Disconnect the starter motor electrical connectors (1). 2. Detach the relay bracket (2). 3. Disconnect the earth strap (3). COIL14GR00224AC 4 5. 1. Disconnect the alternator electrical connectors (2). 2. Reposition the wiring harness to one side. 3. Disconnect the coolant hose (1). COIL14GR00225AC 5 6. Remove the engine side panel retaining bracket. COIL14GR00226AB 6 51697894 01/11/2019 10.1 [10.001] / 27
  • 16.
    Engine - Engineand crankcase 7. 1. Detach the wiring harness (1). 2. Disconnect the electrical connector (2). COIL16GR01455AA 7 8. 1. Disconnect the electrical connector (1). 2. Detach the wiring harness (2). COIL16GR01456AA 8 9. 1. Disconnect the engine breather hose (1). 2. Disconnect the turbo supply hose (2). COIL14GR00227AC 9 10. Remove the drive belt guard. COIL15GR00427AA 10 51697894 01/11/2019 10.1 [10.001] / 28
  • 17.
    Engine - Engineand crankcase 11. 1. With the aid of another person, support the air filter and frame assembly. 2. Remove the air filter and frame assembly. COIL14GR00230AB 11 12. Disconnect the air conditioning compressor pipes. NOTICE: Seal all open air conditioning connections with clean blanking caps. COIL14GR00231AB 12 13. 1. Disconnect the Engine Control Unit (ECU) fuel/ cooling pipe (1). 2. Disconnect the electrical connector (2). 3. Disconnect the fuel filter housing fuel hose (3). COIL14GR00232AC 13 14. 1. Cut the cable ties (1). 2. Disconnect the ECU lower connector (2). 3. Disconnect the electrical connectors (3). 4. Position the wiring harness to one side. COIL14GR00233AC 14 51697894 01/11/2019 10.1 [10.001] / 29
  • 18.
    Engine - Engineand crankcase 15. 1. Cut the cable tie (1). 2. Re-position the wiring harness (2). COIL14GR00234AC 15 16. Disconnect the tandem pump hydraulic hoses. COIL14GR00235AC 16 17. Remove the fuel pipe. COIL14GR00236AB 17 18. Using suitable lifting equipment, support the engine. NOTE: Only lift the engine using the lifting brackets mounted on the engine. COIL14GR00237AC 18 51697894 01/11/2019 10.1 [10.001] / 30
  • 19.
    Engine - Engineand crankcase 19. Remove the engine front retaining bolts. COIL14GR00238AB 19 20. Remove the engine right-hand rear bracket retaining bolt. COIL14GR00239AB 20 21. Remove the engine left-hand rear bracket retaining bolt. COIL14GR00240AB 21 22. Using a suitable piece of wood, support the rear of the forward control pump. COIL14GR00241AB 22 51697894 01/11/2019 10.1 [10.001] / 31
  • 20.
    Engine - Engineand crankcase 23. Remove the engine right-hand rear bracket. COIL14GR00242AB 23 24. Remove the engine left-hand rear bracket. COIL14GR00243AB 24 25. With the aid of another person, remove the engine rear upper frame left-hand bracket. COIL14GR00436AB 25 26. Disconnect the hydraulic oil hoses. COIL14GR00244AD 26 51697894 01/11/2019 10.1 [10.001] / 32
  • 21.
    Engine - Engineand crankcase 27. Remove the pump mounting plate lower left-hand re- taining bolts. COIL14GR00249AB 27 28. Remove the pump mounting plate lower right-hand retaining bolts. COIL14GR00245AB 28 29. Using a suitable piece of wood, support the pump mounting plate. COIL14GR00246AB 29 30. Remove the pump mounting plate upper retaining bolts. COIL14GR00247AB 30 51697894 01/11/2019 10.1 [10.001] / 33
  • 22.
    Engine - Engineand crankcase 31. Remove the engine. NOTE: When removing the engine make sure that all wiring harnesses, pipes and hoses are free from obstruction. COIL14GR00248AB 31 32. Secure the engine on a suitable stand, see Special tools () . 51697894 01/11/2019 10.1 [10.001] / 34
  • 23.
    Engine - Engineand crankcase Engine - Install NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure. 1. Install the engine. NOTE: When installing the engine make sure that all wiring harnesses, pipes and hoses are routed correctly. COIL14GR00248AB 1 2. Install the pump mounting plate upper retaining bolts, tighten to 50 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00247AB 2 3. Install the pump mounting plate lower right-hand retain- ing bolts, tighten to 50 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00245AB 3 51697894 01/11/2019 10.1 [10.001] / 35
  • 24.
    Engine - Engineand crankcase 4. Install the pump mounting plate lower left-hand retain- ing bolts, tighten to 50 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00249AB 4 5. Remove the piece of wood supporting the pump mount- ing plate. COIL14GR00246AB 5 6. Connect the hydraulic oil hoses. COIL14GR00244AD 6 7. With the aid of another person, install the engine rear upper frame left-hand bracket. COIL14GR00436AB 7 51697894 01/11/2019 10.1 [10.001] / 36
  • 25.
    Thank you verymuch for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 26.
    Engine - Engineand crankcase 8. Install the engine left-hand rear bracket. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00243AB 8 9. Install the engine right-hand rear bracket. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00242AB 9 10. Remove the piece of wood supporting the rear of the forward control pump. COIL14GR00241AB 10 11. Install the engine left-hand rear bracket retaining bolt, tighten to 150 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the thread. COIL14GR00240AB 11 51697894 01/11/2019 10.1 [10.001] / 37
  • 27.
    Engine - Engineand crankcase 12. Install the engine right-hand rear bracket retaining bolt, tighten to 150 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the thread. COIL14GR00239AB 12 13. Install the engine front retaining bolts, tighten to 65 N·m. NOTE: Apply a thin coat of LOCTITE® 221 to the threads. COIL14GR00238AB 13 14. Remove the lifting equipment. COIL14GR00237AC 14 15. Install the fuel pipe. COIL14GR00236AB 15 51697894 01/11/2019 10.1 [10.001] / 38