Development of Modular Green Roofs for High-density Urban Cities

Development of Modular Green Roofs
for High-density Urban Cities
Dr. Sam C. M. Hui* and Hei-Man Chan
Department of Mechanical Engineering, The University of Hong Kong
(* E-mail: cmhui@hku.hk)

Abstract
Many cities are facing problems of urban heat island and lack of
greenery space. Green roofs can help mitigate the adverse effects
and bring the nature back to the urban area. To apply them
effectively, it is important to evaluate the constraints and identify
critical factors for planning and designing the green roofs. Modular
green roofs have a good potential to suit high-density urban
conditions because they can offer better flexibility, convenience
and cost optimisation.
This paper presents the research findings to develop modular
green roof systems for high-density urban cities. Three different
types of modular green roofs, including mat, tray and sack
systems, were studied by assessing their designs and
characteristics. The urban environment and typical buildings for
green roof applications in Hong Kong were evaluated. Useful
information was obtained to help design and select modular green
roofs that can fit into high-density urban environment.
In Hong Kong, the high-rise buildings have very limited roof
spaces. It is usually more effective to apply green roofs to the top
of medium- or low-rise buildings/structures or the intermediate
podium roofs. For existing buildings, as they often have constraints
on roof structural loading, it is necessary to select extremely light-
weight systems. Modular green roofs can be designed to achieve
this by adopting suitable vegetation and components. They can
also provide greater flexibility for instant greening, future
modification and maintenance. By optimising the manufacturing,
nursery and installation processes, it is possible to reduce the unit
cost of green roofs and allow wider spread.

Keywords: Modular green roofs, high-density urban cities, Hong Kong, planning and
design.

World Green Roof Congress, 17-18 September, London Page 1

Introduction
Like many other urban cities, Hong Kong is facing problems of urban heat island and
lack of greenery space. In recent years, development of green roofs has attracted much
attention in the society of Hong Kong (Hui, 2006; Urbis Limited, 2007). It is believed that
green roofs can help mitigate the adverse effects of urban heat island and bring the
nature back to the urban area (Kumar and Kaushik, 2005; Liu, 2003; NRCA, 2007).

High-density Urban Cities

Economic and social imperatives dictate that cities must be more concentrated, with
high urban density to accommodate the people and to reduce the cost of public services
(Hui, 2001). Urban cities often respond to development pressure by setting targets for
increased building densities. The result is reflected by high rise cityscape and compact
urban settings which may create urban heat island and undesirable local microclimate.
For instance, Hong Kong’s urban environment has an extremely high development
density pervasively filled by buildings and roads. Population concentrates in the central
urban areas surrounding the inner (Victoria) harbour and in some new towns. The most
densely populated district, Kwun Tong, has a density of over 54 000 people/km2; some
residential areas may even have over 100 000 people/km2.

Potential of Modular Green Roofs

Of all the technologies that a city might use to enhance urban greening, it would appear
that green roofs offer the most benefits (Urbis Limited, 2007). In order to apply green
roofs effectively in high-density urban cities, it is important to evaluate the constraints
and identify critical factors for planning and designing the green roofs (FLL, 2004). It is
believed that modular green roofs have a good potential to suit the conditions because
they can offer better flexibility, convenience and cost optimisation.
This paper presents the major findings of a research project to develop modular green
roof systems for high-density urban cities. Three different types of modular green roofs,
including mat, tray and sack systems, were studied by assessing their designs and
characteristics. The urban environment and typical buildings for green roof applications
in Hong Kong were evaluated so as to find out the key factors affecting the planning and
design. Useful information was obtained to help design and select modular green roofs
that can fit into high-density urban environment.

Learning Objectives:
• Know the types and characteristics of modular green roofs
• Understand the major design factors and benefits
• Appreciate the green roof applications in Hong Kong


Modular Green Roofs
At present, most green roof systems have a series of components that must be installed
in layers on a roof surface. They are referred to as built-in green roofs. Traditional built-
in green roofs were first developed in Europe and are still widely adopted in the market
(Weiler and Scholz-Barth, 2006; Zinco, 2000). These green roofs are more complex,
permanent and expensive than modular systems because of the time and costs needed
for installation. They have certain limitations including complicated installation logistics,
excess weight (about 180 to 450 kg/m2), lengthy installation schedules and complexity
of maintenance. Once a built-in green roof is put in place, it cannot be changed easily.
Modular green roof technologies are becoming more and more popular in some
countries (Velazquez, 2003). Modular systems retain all the benefits of the green roof
while addressing the limitations of a built-in system. They are different from planting in
freestanding containers placed on top of a roof because the containers are not
integrated in the roof system.

Types of Modular Green Roofs

Basically, modular design tries to subdivide a system into small standard parts that are
easily interchangeable. For green roof systems, modular designs are often self-
contained pre-planted blocks giving an instant greening effect and greater design
flexibility. Modular green roof systems can be divided into three main types:
• Mat system
• Tray system
• Sack system
The vegetated mat system is shown in Figure 1. They are normally pre-grown, then
rolled up and transported as a complete system. It is a very light weight system with a
thickness of about 45 mm (Doshi, et al., 2005).

Figure 1. Vegetated mat system (Source: Elevated Landscape Technologies,
www.elteasygreen.com)


Figure 2 shows an example of tray system. Nowadays, tray systems are the most
commonly found modular green roofs in practice. Often, plastic interlocking containers
are filled with a drainage system, growing medium, and vegetation prior to installation
(Dunnett and Kingsbury, 2004). As the growing medium is completely contained in the
tray, it can easily be removed or replaced without affecting the original structure or other
plants.

Figure 2. Tray system (Source: LiveRoof, www.liveroof.com)

Figure 3 shows one example of the sack system. Sack systems are flexible modules
that can easily conform to irregular and radius areas. The growing media remains
sealed within the fabric module until openings are made ready for planting after
positioning them on the roof.

Figure 3. Sack system (Source: Green Paks, www.greenpaks.com)

Major Characteristics

Usually, modular green roofs take less time to install and are less expensive than built-
in systems due to their ease of installation, simple design, and flexibility. They are often
utilized for extensive green roofs with a soil depth of 25 to 150 mm, and they can
achieve a very light weight (about 70 to 220 kg/m2). The installation process takes
several days to a couple of weeks depending on the green roof’s size. The plant
species is limited to drought-resistant and weather tolerant plants such as sedums and
grasses because they require less maintenance and cultivation.
The placement of the modules can be rotated seasonally, moved for maintenance, or
repair at any time. Growing medium usually contains sand, gravel, peat, organic matter,
crushed brick, lightweight expanded clay aggregate and some soil. The modular green
roof can be installed any time of the year because the vegetation is commercially
available, pre-planted, and established before installation occurs.


Table 1 gives a comparison of the characteristics of the three types of modular green
roof systems. Depending on the building conditions and client requirements, these
systems can be selected and designed to suit the specific needs.

Table 1. Characteristics of three modular green roof systems
Mat System (Source: Elevated Landscape Technologies, www.elteasygreen.com)
Size : 1 m2/module (vegetated area)
Saturated weight : 39 - 73 kg/m2 (soil depth ≤ 40 mm)
Materials : High density polyethylene (50% post-industrial recycled materials)
Handling : Modules must be installed within two days after being palletized
Installation : Interlocking panels are placed on top of root barrier. Overlap two pockets on the
panel and fasten by polyethylene rivets.
Tray System (Source: LiveRoof, www.liveroof.com)
Size : 0.18 m2/ module (0.3 m x 0.6 m)
Saturated weight : 73 - 130 kg/m2 (soil depth = 75-100 mm)
Materials : 100% post-industrial recycled polypropylene
Handling : 18 modules/pallet, 54 pallets/truck
Installation : Ergonomically designed modules can be installed by just one person. They are
placed on root barrier and needs to be watered immediately after installation.
Sack System (Source: Green Paks, www.greenpaks.com)
Size : 0.48 m2/module
Saturated weight : 83.2 kg/m2 (soil depth = 100 mm)
Materials : Woven fabric knitted of high density polyethylene
Handling : 42 modules/pallet, 20 pallets/truck
Installation : Modules can be stored prior to installation. They are placed on root barrier and cut
slits in the fabric module to insert plant plugs or seeds.

Advantages of the Modular Approach

It is believed that modular green roofs can offer the same benefits to that of traditional
built-in green roofs in terms of system performance and environmental impacts. As
compared to the built-in green roofs, modular systems are extremely lightweight and
can be easily installed in a wide array of configurations and customization (Velazquez,
2003). Moreover, they can provide building designers and owners a wide range of
advantages as shown in Table 2. The most notable benefits of using a modular
approach to green roof construction are simplicity and flexibility. This design flexibility
and installation efficiency can help to lower the cost of a modular green roof. It also
allows a building owner to modify the layout or add other modular features at any time in
the future. As the plants are prepared ahead of time, this provides them with a higher
rate of survival and overall success of the green roof.


Table 2. Advantages of modular green roofs
Advantages Description
Simple and quick The installation time can be reduced as the modules can be grown off-site, and
installation placed directly on the roof at any time of year.
Instant greening Fully pre-grown modules can provide an instant aesthetic benefit for the owner
and neighbour.
Greater variation Modules are self-contained and can provide a mean for mixed type design which
allows greater diversity of vegetation.
Further adjustments Physical flexibility is possible with minimal disruption of other plantings or roof
structure.

System Design and Analyses
The main goal of green roofs is to reduce the environmental impact of buildings and
maintain a stable living ecosystem (Earth Pledge, 2005). When developing and
designing suitable green roof systems for high-density urban cities, it is important to
consider the design criteria and constraints in a holistic and pragmatic way.

Design Criteria and Concept

Eight key design criteria have been identified to form the basis of our design concept.
Table 3 shows the key design criteria for our modular green roofs. The criteria can
provide a framework to select suitable green roof system and configuration for a
particular project.

Table 3. Key design criteria for our modular green roofs
Design criteria Description
1. Flexibility Adaptation to different soil depth and types of roofs and buildings
2. System weight Limited by the roof structural loading. Depends on soil weight
3. Manual handling Ergonomic design with optimum size and weight
4. Transportation Transportation tools and packaging that come with the design
5. Installation Ease of installation and removal determines part of the cost
6. Maintenance Reduce maintenance work by proper design and components
7. Durability Depends on the material used for each component
8. Costs Includes: manufacturing, transportation, labour, maintenance

System Components and Prototypes

For urban cities like Hong Kong, green roofs are often considered for existing buildings
which often have space limitations, roof load and other constraints. The design of our
green roof systems is aiming at low-weight, high-flexibility and low-cost module designs.


Mat and tray systems are chosen in this study since they can give the best solution to
cope with weight and space limitations as well as offer high flexibility in adapting to
different range of soil depth for different plants. Figure 4 shows a prototype of the mat
system developed for our modular green roofs. Figure 5 indicates the test units of tray
system prepared in our laboratory.

Figure 4. Prototype of a mat system for modular green roof

Figure 5. Test units of tray system for modular green roof

The selection of plants is crucial for green roof systems (ASTM, 2006). Since different
plants have different characteristics, it is essential to identify the need for each plant and
its function (Snodgrass and Snodgrass, 2006). For low maintenance extensive green
roofs, it is more suitable to use hardy plants such as sedums that can adapt to the local
climate.


Technical Design Analyses

In order to evaluate the critical factors for designing modular green roofs and to develop
practical information for building designers, the following technical analyses have been
carried out.
• Soil substrate analysis. This includes estimation of system weight and structural
loading for typical soil substrates, as well as their effect on plant growth. Useful
data on system weight and plant growth conditions were obtained.
• Plastic materials analysis. It aims to assess the durability of plastic materials
commonly used for green roof systems. The effects of outdoor climatic conditions
(like temperature, solar radiation and rainfall) and pesticides were considered.
• Thermal performance analysis. Assessments were done to study the thermal
performance of different types of green roof modules. Figure 6 gives an example
of the analysis on aluminium panels using infrared thermography. An option of
raised floor system for the modular design was studied.

Figure 6. Infrared photo of aluminium panels used for modular green roofs; one with
raised floor (left) and one placed directly on rooftop (right)

Application Studies in Hong Kong
Green roof designs are unique from one building to another. It is essential to identify the
site conditions for a green roof system to be well designed and constructed. In this
research, efforts have been made to study some existing green roof projects in Hong
Kong, with the aim to learn more about the practical considerations of green roof
construction and evaluate the key factors affecting the planning and design of modular
green roof systems. A brief summary of the research findings and their implications are
discussed in the following.


Green Roof Projects Studied

The projects that have been studied in this research include traditional built-in systems
and some new initiatives for modular designs. Table 4 gives a summary of the projects
and their major characteristics identified. Figure 7 shows some pictures of the projects.

Table 4. Green roof projects studied and their major characteristics
Projects (location) Major characteristics
Government bldg. (To Kwa Wan) Built-in system with crushed bricks and a brown appearance
Primary school A (Diamond Hill) Built-in system with 2 types of sedums grown on an existing building
Primary school B (San Po Kong) Built-in system with large variety of plants put on a new building
Site office A (Tsing Yi) Modular system with large galvanized steel tray on a sloping roof
Site office B (Pokfulam) Roof garden with some tray modules made of different materials
A technology centre (Tseung Modular raised floor system with aluminium panels and an
Kwan O) appearance like built-in system

Figure 7. Green roof projects studied in Hong Kong (1: Government bldg.; 2: Site office
B; 3: Primary school A; 4: Primary school B)

Planning and Design Factors

In Hong Kong, the high-rise buildings have very limited roof spaces. It is usually more
effective to apply green roofs to the top of medium- or low-rise buildings/structures or


the intermediate podium roofs. By doing this, the occupants from surrounding tall
buildings can enjoy the green roof and appreciate the application. Examples include
those primary schools being studied, which are surrounded by residential towers.
The roof structural loading is a main factor determining the viability and cost of a green
roof installation (ASTM, 2005). For a new building having a green roof included in its
initial design, the additional roof loading can easily be accommodated, thus the cost
could be minor. However, for an existing building, the design will be limited to the
loading capacity of the existing roof unless a higher initial cost is paid to upgrade the
structure. Retrofitting an existing roof may not be feasible if the structural capacity of the
roof is not adequate. Therefore, the weight of a green roof system is of vital importance
and it is necessary to select extremely light-weight systems.
The local climatic factors also affect green roof designs in Hong Kong. The most
important climatic factors include:
• Typhoons. The strong wind might blow away the vegetation and soil. Modules
and plants must be well secured and protected.
• Heavy rainfalls. They are quite common in rainy seasons. The green roofs should
be able to hold and drain the rain water without creating pools of stagnant
standing water.
• High temperature. High temperature might affect some plant species.
• Strong sunlight. Strong solar and UV radiation might cause problems to the
green roof materials and components.
Supplemental irrigation systems can be problematic and must be designed for site-
specific requirements. Repair and maintenance of the underlying roof can be
cumbersome and costly since peeling back or replacing large sections of green roof
may be required.
Lastly, it is observed that as the green roof market in Hong Kong is still developing and
not mature yet, insufficient attention has been paid to optimise the manufacturing,
nursery and installation processes of the green roof systems. This will affect the price
level and cost-effectiveness of the green roof systems.

Conclusions
The Hong Kong Government is now trying to improve the quality of urban environment
and living through promoting better urban greenery, and by maximizing the greening
opportunities during the planning and development of public work projects. There is an
urgent need to investigate and promote effective green roof technologies for both public
and private sectors in our society. The experience and knowledge gained will also be
useful to other cities in the world.
Modular green roofs have a good potential to suit high-density urban conditions. By
adopting suitable vegetation and components, they can be designed to achieve
simplicity and ease of installation. They can also provide greater flexibility for instant
greening, future modification and maintenance. By optimising the manufacturing,
nursery and installation processes, it is possible to reduce the unit cost of green roofs
and allow wider spread of the green roof technologies in urban cities.


Key Lessons Learned:
• The types and characteristics of modular green roofs
• Major benefits and design factors of the modular approach
• Current green roof applications and trends in Hong Kong

References
ASTM, 2006. ASTM E2400-06, Standard Guide for Selection, Installation, and
Maintenance of Plants for Green Roof Systems, American Society for Testing and
Materials, West Conshohocken, PA.
ASTM, 2005. ASTM E2397-05, Standard Practice for Determination of Dead Loads and
Live Loads associated with Green Roof Systems, American Society for Testing
and Materials, West Conshohocken, PA.
Doshi, H., et al., 2005. Report on the Environmental Benefits and Costs of Green Roof
Technology for the City of Toronto, Ryerson University, Ontario, Canada.
Dunnett, N. and Kingsbury, N., 2004. Planting Green Roofs and Living Walls, Timber
Press, Oregon.
Earth Pledge, 2005. Green Roofs: Ecological Design and Construction, Schiffer Pub.,
Atglen, PA.
FLL, 2004. Guidelines for the Planning, Execution and Upkeep of Green-roof Sites:
Roof-greening Guidelines, January 2002 edition, 1st ed. August 2004 (English
version), Forschungsgesellschaft Landschaftsentwicklung Landschaftsbau e.V.
(FLL), Bonn.
Hui, S. C. M., 2006. Benefits and potential applications of green roof systems in Hong
Kong, In Proceedings of the 2nd Megacities International Conference 2006, 1-2
December 2006, Guangzhou, China, pp. 351-360.
Hui, S. C. M., 2001. Low energy building design in high density urban cities, Renewable
Energy, 24 (3-4): 627-640.
Kumar, R. and Kaushik, S. C., 2005. Performance evaluation of green roof and shading
for thermal protection of buildings, Building and Environment, 40 (11): 1505-1511.
Liu, K., 2003. Engineering Performance of Rooftop Gardens through Field Evaluation,
National Research Council, Institute for Research in Construction, Ottawa,
Ontario, Canada.
NRCA, 2007. The NRCA Green Roof Systems Manual, National Roofing Contractors
Association (NRCA), Rosemont, IL.
Snodgrass, E. C. and Snodgrass, L. L., 2006. Green Roof Plants: A Resource and
Planting Guide, Timber Press, Portland, Oregon.
Urbis Limited, 2007. Study on Green Roof Application in Hong Kong, Final Report,
Architectural Services Department, Hong Kong. (Available at www.archsd.gov.hk)


Velazquez, L., 2003. Modular green roof technology: an overview of two systems, In
Proceedings of the First Annual Greening Rooftops for Sustainable Communities
Conference, Awards & Trade Show 2003, Chicago, Illinois.
Weiler, S. and Scholz-Barth, K., 2006. Green Roof Systems: A Guide to the Planning,
Design and Construction of Building Over Structure, John Wiley, Hoboken, N.J.
and Chichester.
Zinco, 2000. Green Roofs: Recommended Standards for Designing and Installation on
Roofs: Planning Guide, 6th ed., Zinco GmbH, Unterensingen.

Authors’ Biographies

Dr. Sam C. M. Hui is a Teaching Consultant and an Honorary Assistant
Professor of the Department of Mechanical Engineering, The University
of Hong Kong. He has received education in building services
engineering and is active in promoting building energy efficiency and
sustainable building technology. He has published more than 60
technical articles and has acted as a visiting fellow to research institutes
in Japan, Germany and USA. He has also acted as a Technical Expert
in consultancy projects in Hong Kong, Mainland China and Thailand.

Miss Hei-Man Chan is a student studying BEng in Building Services
Engineering at The University of Hong Kong. She has completed a final
year project on modular green roofs under the supervision of Dr. Hui.


Development of Modular Green Roofs for High-density Urban Cities

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Development of Modular Green Roofs for High-density Urban Cities