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Progemec s.r.l. - Oil & Gass
- 1. engineering services Via Filetti Superiore - 03031 Aquino (FR) Tel: +39 338 3103227 / +39 333 1867706 Fax: +39 178 2222647 E-mail: [email protected] www.progemec.it October 2011
- 2. COMPANY HIGHLIGHTS PROGEMEC isan expert provider of advanced and specialized engineering and R&D services focused on process and mechanical engineering, serving as a technical partner to its customers. Since the beginning of its activities, PROGEMEC’s philosophy has been focused on developing close collaborative relationships with its clients. This objective is achieved by becoming an extension of our clients’ engineering and technical staff, working together to face any challenge. In order to meet all of the client´s requests, PROGEMEC takes one each and every project guided by the company´s three main principles: Specialization, Flexibility and Adaptation. PROFILE AND STAFF STRUCTURE Business Developer • Foundation: January 2011; CAE/FEA Engineer Process Engineer • Current staff: 7 resources Design Engineer (6 technical + 1 administrative) Electrical Engineer Languages Graduate
- 3. INTERNATIONAL ACTIVITY Since itsfoundation, in January 2011, PROGEMEC has been involved in international projects working together with Italian and Spanish customers and partners. Currently PROGEMEC has been developing its international operations with a principal focus on Europe. The company estimates that foreign markets will comprise nearly 25 per cent of the company´s total revenue in 2011. A special and strong partnership has been made with CADE, a specialized engineering and R&D services company, with a deep experience in advanced energy, thermal and process engineering. Mechanical Engineers Nowadays PROGEMEC can be defined as Process engineers Draughman CADE Italian mirror, within Italian market. Bussines Development Founded: 2003 Current Staff: 20 employees www.cadesoluciones.com
- 4. INDUSTRIES SERVED RENEWABLE AEROSPACE AUTOMOTIVE MARINE OIL & GAS INDUSTRIAL ENERGIES • Aerostructures • BIW • Hull and • Pressure Vessel • Home Appliances • PV plant & CSP • Aero Engines • Seating Structures Design & Analysis • Medical Devices Preliminary, components • Powertrain & • Machinery & • Heat Exchanger • Off-road Definitive and • Aero Interiors chassis Systems • Towers and Equipment As built design • Aero Systems • Interiors & • Deck Machinery columns • Machines for • BioGas plant Exteriors • Accommodation • Piping routing Food & Beverage design • Manufacturing support • Mold design & Interiors • Piping detailing • Sheet & Tube • Windmill • Life Saving & Metal Forming design • R&D specific • Die design • Bill of Materials projects Fire Fighting Machines • Development • Cooling system • Detailed Equipment • Machines for of special • Jigs & Fixture engineering • Navigation & pharmaceutics mechanical Design • Water components communication desalination • HVAC • Process • Support Equipment Equipments Automation • Boilers structure • R&D specific • Special purpose • Assembly design and projects machines Automation validation • R&D specific projects 4/22
- 5. SERVICES PROVIDED CIVIL & PROCESS MECHANICAL CAD CAE ELECTRICAL AUTOMATION ENGINEERING ENGINEERING ENGINEERING • Data • Structural • Technology • Product • Preliminary, • Production Conversion Analysis development Development Definitive, Automation • 2D to 3D • Metal Forming • R&D • SPM Design Executive & As • Pick & Place Conversion Simulations • Process • Presses & Dies Built Design; design • 3D modeling • Composites & Simulation Development and • Health and • Assembly • 2D detailing Plastics • Energy efficiency design safety in the Automation Simulations and thermo- • Medical construction • Testing • Data Migration • Static & Dynamic economic Equipments industry Automation Analysis optimization Development • Construction • Vision • Thermal • Safety • Food & Beverage design & inspection Transient engineering Equipment management systems Analysis (atex-hazop-sil) Development • Project • Leak testing • CFD • Basic • General and management Equipments • NVH Engineering specific purpose • Design Validation • Design of machine & Optimization process Development equipments 5/22
- 6. CUSTOMERS PLANT OWNERS ENGINEERING EPC COMPANIES CONTRACTORS TECHNOLOGY PACKAGE UNIT LICENSOR SUPPLIER MANUFACTURING COMPANIES 6/22
- 7. SERVICE DELIVERY MODEL Withthe goal of obtaining the best solution This support consists of the application of available and maximizing effectiveness and some or all the following disciplines: efficiency, it is necessary to understand the implicit problems of these technologies and the related equipment during all stages. FINITE ELEMENT This task can only be achieved by applying all the ANALYSIS engineering disciplines involved in the design, fabrication, start-up and operation phases together with a comprehensive knowledge and COMPUTATIONAL HEAT TRANSFER vast experience in numerous industrial fields. FLUID DYNAMICS PROGEMEC combines advanced capabilities in mechanical and process engineering working collectively with its clients to achieve these objectives. PROCESS DYNAMIC SIMULATION SIMULATION PROGEMEC supports its clients by providing custom-made engineering solutions adjusted to suit the nature of the client´s projects and technical capabilities.
- 8. CAD SERVICES Concept Design Detailed Manufacturing Engineering Engineering Engineering Support Drawings conversion: paper -> digital; 2D -> 3D Concept and product design 3D Modeling and Assembly Manufacturing and Assembly drawings Design validation and optimization Reverse Engineering Production cycle definition Technical documentation 8/22
- 9. CAE SERVICES Model Building Engineering Design Post-Processing and Pre-Processing Analysis Optimization FEM Modeling Optimization Static Analysis NVH Dynamic Analysis Composites & Plastics Analysis Non-Linear Analysis Welding Simulations Computational Fluid Dynamics Sheet Metal Forming Simulations Buckling Analysis Crash & Impact Analysis Fatigue & Creep Analysis Thermal Analysis 9/22
- 10. CADE’S Capabilities &Technologies CAPABILITIES TECHNOLOGIES Technology development and Heat Transfer upgrading Waste Heat Recovery Integration, operational assessmet Refrigeration & cooling of technologies and equipment Steam Generation Troubleshooting Gas Cleaning process Biogas Basic engineering – process design & simulation Biodiesel Drying Process Equipment. Design, evaluation and upgrade Mixing
- 11. R&D Philosophy Due tothe specialized nature of PROGEMEC PROGEMEC actively integrates internal R&D PROGEMEC takes advantage of being and CADE´s activities, new applications, activities within its business structure in integrated in a strong University network and potential upgrades and transfers of order to face these challenges and generate technical partnership with most important FEM technology from one sector to another are knowledge that allows us to develop new software and services providers in order to commonly required in order to take on our technologies, applications and products. count on the most significant institutions in client’s most challenging projects. technology and R&D for support and collaborative work. R&D Activities Equipment CLIENT / Advanced PARTNER Engineering Services Technology Business Development Know-How B2B NETWORK Strategic R&D Activities SOLAR WASTE TREATMENT AND ENVIROMENTAL TECHNOLOGIES BIOMASS / BIOGAS WASTE HEAT
- 12. SERVICES Advanced Mechanical Engineering Advanced Mechanical Engineering for industrial equipment based on FEA (Finite Element Analysis) R&D. Fitness for Service assessment for industrial equipment Operational Life expectancy analysis Structural analysis, linear, non-linear, buckling Thermal-Mechanical Analysis Thermal Transient Analysis Fatigue analyses and evaluation, for short&long term thermal / pressure loading cycles. Full Dynamic Response, Spectrum, Harmonic, Modal Analysis CFD Analysis (computational fluid dynamics) Complementary services Conventional Process and Mechanical Equipment Engineering. Pressure vessel design Thermal, hydraulic and mechanical design Process design Data sheet issue Dimensional, Layout and Detailed manufacturing drawings Piping Engineering (Piping specifications, Piping design, Pipe Stress Analysis and Support Design)
- 13. SERVICES Advanced energy, thermaland process engineering Advanced Energy, Thermal and Process Engineering. Technology Development. R&D. Integration, evaluation and improvement of technologies and equipment Dynamic simulation of process & equipment and integration Energy efficiency and thermo-economic optimization Safety engineering (ATEX-HAZOP-SIL) Complementary services Conventional Plant & Process Engineering Basic and detail engineering review and supervision FEL analysis Process Engineering (P&IDs, PFD, etc.) Engineering specifications review Definition and calculation of main process equipment (pumps, heat exchangers, filters, vacuum groups, vessels, etc.) Definition and calculation of auxiliary services (steam, HTF, blanketing/inertization, compress air, etc.) Purchasing Engineering
- 14. Case Study Validation researchfor desing modifications in flare gas recovery Objective: Analysis of flare substitution needs Tasks to be carried out: Validation research of flare system with new K.O. drum and liquid seal including: Inlet gas temperature calculation at the flare base by Modeling of gas cooling across PSVs and along lines (alkylation – MHC/ALE) Vacuum phenomenon analysis in flare collectors Temperature profile calculation at flare shaft in stationary and transient conditions HAZOP study Mechanical research of flare including: Stationary CFD analysis + Structural FEM analysis based on process data obtained
- 15. Case Study PRESSURE EQUIPMENTANALYSIS Study of thermal - structural response at critical parts. Fatigue analysis Dynamic / Static performance Design criteria / code compliance Thicknesses optimization Nozzle to Shell junctions Nozzle allowable stress Skirt to shell to head junctions Shell Transitions Internal pipes and supports
- 16. Case Study PRESSURE EQUIPMENT Study of thermal - structural response at critical parts. Fatigue analysis Dynamic / Static performance Design criteria / code compliance Thicknesses optimization Nozzle to Shell junctions Nozzle analysis Skirt to shell to head junctions Shell Transitions Internal pipes and supports Saddles Lifting Trunnions and Lugs
- 17. Case Study HEATEXCHANGERS Thermal design as per TEMA Mechanical Design Fatigue analysis Performance analysis Exergetic analysis Dynamic / Static performance Thicknesses optimization Nozzle to Shell junctions Nozzle allowable stress
- 18. Case Study WASTE HEATBOILER Thermal & Process design Mechanical Design Tubeside lining Wind shields Fatigue analysis Performance analysis Exergetic analysis Dynamic / Static performance
- 19. Case Study WASTE HEATBOILERS Thermal & Process design Mechanical Design Tubeside lining Wind shields Fatigue analysis Performance analysis Exergetic analysis Dynamic / Static performance
- 20. Case Study SILOS ANDTANKS Structural / Mechanical Design FEM analysis Validation of Design not covered by standard codes Thicknesses optimization Dynamic response for agitators / external loads
- 21. Case Study FLARES ANDSTACKS Thermal & Process design Mechanical Design Fatigue analysis Dynamic / Static performance Self supported Guyed Derrick supported KO drums Molecular seals
- 22. Case Study FLUE GAS Analysisand optimization in non-conventional structures and equipment FEA/CFD Seismic and Dynamic Analysis Fatigue Analysis Troubleshooting By-Pass Systems Ducts Stacks Dampers
- 23. Case Study FLUE GAS Analysisand optimization in non-conventional structures and equipment Seismic and Dynamic Analysis Fatigue Analysis By-Pass Systems Ducts Stacks Dampers
- 24. Case Study BIODIESEL PRODUCTIONPLANTS Owner’s Engineering Process and Detail Engineering. Purchasing and Construction Management
- 25. PROJECT REFERENCES Flares & Stacks Client / Final Client Description Date Prematecnica ACS - COBRA Castor Project. FEM Analysis of Vent Stack 2010 ENEL Marcinelle CCGT Power Plant BELGIUM. FEM Analysis of Steam Boiler Stack 2010 METKA Brazi CCGT Power Plant ROMANIA. FEM Analysis of Steam Boiler Stack 2010 Centre de Traitment Multifilières de Déchets Ménagers avec Valorisation Energétique – Marsella CERNEY FRANCE. FEM Analysis of Steam Boiler Stack 2010 Pressure Vessels and Heat Exchangers Client / Final Client Description Date Technip Iberia FEM analysis for pressure re-rating in reactor 2011 Tecnicas Reunidas Mercury Removal Reactor FEM analysis (Repsol Bolivia) 2011 Welders Mechanical design of BEM Type Heat Exchanger 2011 Degussa Mechanical Design of Heat Exchanger 2011 GEA Batignolles CFD transient analysis and FEA structural-fatigue analysis of air cooler 2011 FEM analysis and internal steam pipes flexibility stress analysis for process reactor. Castellon 2011 BP Oil Refinery Felguera Fatigue FEM Analysis for Coke Drums. 2010 Conoco Phillips Wilhelmsshaven ugrader project Tecnicas Reunidas FEM Analysis for Flexicoker Regenerator 2010 Elefsis Refinery Upgrade Project (Greece) Bachiller Fitness for service assesment. FEM analysis of Poland Molten Salt Reactor according to 2010 AD2000. Poland Foster Wheeler FEM Analysis for vacuum distillation column 2010
- 26. PROJECT REFERENCES Client /Final Client Description Date TICONA Fatigue FEM Analysis "Reactor 301B1040" according to AD2000 - S2 2010 (TiGer) Ticona Kelsterbach Relocation Project (Germany) Conoco Phillips Wilhelmshavener Raffineriegesellschaft (Germany) 2010 Fatigue FEM Analysis “COKE DRUMS D-6130 A/B” according to ASME VIII Div. 2 Technip Validation FEM analysis for new connection of aero -refrigerator 644-E-3 2009 Tarragona Refinery FEM analysis of skirt-to-shell junction at item 32-v- 007 Bed Silo Coke Hellenic Petroleum Elefsis Refinery Upgrade Project (Greece) 2009 Reconversao da refinaría de Sines Portugal GALP FEM Analysis of skirt-to-shell joint at Item HIGH TEMPERATURE SHIFT REACTOR - 2009 HR-R-4 according to ASME VIII Div.2 Thermal - Structural FEM Analysis accordint to ASME VIII Div. 2 of Skirt to Shell Repsol junction for process reactors. Cartagena Refinery (11 items) 2009 Hawiyah Plant Expansion (Saudi Arabia) Saudi Aramco Thermal –Structural FEM Analysis of top head to shell and tray support to shell 2008 junction (3 items) Gas Treating Facility Hawiyah Plant Expansion (Saudi Arabia) Saudi Aramco FEDD GAS K.O. DRUM Thermal –Structural FEM Analysis 2008 Thermal-Structural FEM analysis of process reactor in post welding – heat treating Repsol Cartagena Refinery 2007 FEM analysis of Skirt to Shell junctiont in fuel-oil reduction unit (coker blowdown) Petronor according to ASME VIII Div. 2. Murkiz - Spain 2007 Cartagena Refinery. Hydrocracking Unit. Repsol Stripper Detail engineering 2007 Ju’aymah Gas Plant Project (Saudi Arabia) Saudi Aramco Fatigue FEM Analysis “Butane Dehiydrator” according to ASME VIII Div. 2 2007 Refinery “General Lázaro Cardenas” Ninatitlan Veracruz (Mexico) PEMEX Thermal-Structural FEM Analysis of skirt-to Shell junction in process column 2007
- 27. PROJECT REFERENCES Client /Final Client Description Date Dung Quat Refinery Project (Vietnam) PETROVIETNAM FEM analysis of Trunnions-to-shell junction for elevation operation in Process Column 2006 Thermal-Structural FEM Analysis of Skirt to Shell and catalyst tray support to shell junction in REPSOL reactor HDS-NCX according to ASME VIII Div. 2 2006 Process Equipment Client / Final Client Description Date ROMPETROL Deaerator Thermal & Process Design 2011 ROMPETROL Steam Dryer Thermal & Process Design 2011 Feedwater Heaters Client / Final Client Description Date Therco Thermal design of LP heaters and Bypass Condenser 2010 Schelde Exotech Thermal design review of LP Feedwater Heater 2009 ESB Thermal design of LP and HP feedwater heaters 2006 Endesa Thermal design of LP Feedwater Heater 2006 TNB Thermal design of HP Feedwater Heaters 2003
- 28. PROJECT REFERENCES FLUEGAS Systems Client / Final Client Description Date National Petrochemical Co./ Ilam Petrochemical Complex .IRAN TECHNIP KTI S.p.A. BY PASS System FEM Analysis. Detail engineering 2009 Niger Delta Power Holding Gas Turbine Open Cycle Plant .Port Harcourt, NIGERIA Company of Nigeria BY PASS System FEM Analysis. Detail engineering 2009 Puente Nuevo Combined Cycle Plant Córdoba-Spain ENEL Ducts and Racks FEM Analysis 2008 Escatron Combined Cycle Plant. Spain 2008 Tecnicas Reunidas BY PASS System FEM Analysis. Detail engineering Vasilikos Combined Cycle Plant. Cyprus 2007 GE Energy BY PASS System FEM Analysis. Detail engineering PETROBRAS T-Box Dumper Oil Platform P-53 Marlim Leste - BRAZIL 2006 Alstom UK FEM Analysis. Detail Engineering N-S Gas Ducts (General Furnace Fumes) Gibraltar Refinery Spain 2006 CEPSA FEM Analysis Gas Distributor FEM analysis 2006 Wingas GmbH VD-Station Mallnow Germany Abu Dhabi Water and Umm Al-Nar Independent Power and Water Project UAE 2004 Electricity Company (ADWEC) Diverter FEM Analysis Escombreras Combined Cycle Plant Murcia - Spain 2004 Iberdrola BY PASS System FEM Analysis. Detail engineering Iran Power Development Management Co. Kerman Combined Cycle Plant Kerman – IRAN 2004 MAPNA Diverter and Flue Gas Valves Iran Power Development Management Co. Kazeroun Combined Cycle Plant Fars - IRAN 2004 MAPNA Diverter and Flue Gas Valves Iran Power Development Management Co. YAZD Combined Cycle Plant - Yazd - IRAN 2003 MAPNA BY PASS System FEM Analysis. Detail engineering Iran Power Development Management Co. NEKA combined cycle Plant Mazandaran - IRAN 2003 MAPNA BY PASS System FEM Analysis. Detail engineering
- 29. PROJECT REFERENCES Waste Heat Boilers Client / Final Client Description Date ROMPETROL Thermal design of Waste Heat Boiler. FEM Analysis 2011 ROMPETROL Thermal design of Waste Heat Boiler. FEM Analysis 2010 EBL Troubleshooting WHB for Biomass Power Plant 2008 Takreer Writing maintenance and repair procedures 2005 ABB Lummus Thermal design of Waste Heat Boiler 2005 SAFCO Thermal design of Reformer Waste Heat Boiler 2004 Sasol Troubleshooting Gasifier Waste Heat Boiler 2001 Steam Generators Client / Final Client Description Date Invista Textiles Design review for Kettle Steam Generators 2008 Enwesa Design review of Steam Generator for Solar Power Plant 2006 ME Engineering Thermal design of Rotor Air Cooling Kettle Boilers 2005 Siemens Thermal design of Rotor Air Cooling Kettle Boilers 2001 CCGT Boiler Room Client / Final Client Description Date ENEL Process and detail engineering 2009 METKA Process and detail engineering 2009
- 30. engineering services CONTACTS ing. Alessia Mentella, PhD Managing Director & Business Development Manager Mobile: +39 338 3103227 Fax: +39 178 2222647 E-mail: [email protected] www.progemec.it