QUALITY & FOOD SAFETY 
FOOD PACKAGING PRODUCT
Quality & Food Safety – Food Packaging Product 
Learning Objectives: At the end of this presentation you will- 
 1/ have an understanding of food safety as it applies to our business 
 2/ have an understanding of HACCP & how we contribute to our customers 
compliance 
 3/ have an appreciation of bacteria & its part in food borne illness 
 4/ be able to identify food hazard & contamination risks 
 5/ be able to name the most common pests & vermin that contaminate food 
 6/ know when & how to thoroughly wash hands
About HACCP 
 HACCP is an internationally recognised system used to identify and manage 
risk. 
 HACCP stands for Hazard Analysis and Critical Control Point. 
 The principles of HACCP are: 
 hazard analysis 
 identifying critical control points 
 establishing critical limits 
 monitoring 
 taking corrective action 
 keeping records, and 
 verifying results.
Warehouse Hazard Analysis Table – Food 
Packaging Product 
PROCESS STEP POTENTIAL HAZARDS 
HAZARD 
TYPE 
LIKELIHOOD OF 
OCCURRENCE 
SEVERITY RATING 
HAZARD 
SEVERITY 
CCP/ 
QCP 
PREVENTATIVE MEASURES 
1.Product Purchased Wrong product purchased Q 1 1 1 *VLA 
Ensure approved supplier 
programme is working. 
2.Product Received & 
Inspected 
Damaged product, dust, 
foreign object 
Wrong product delivered 
P 
Q 
1 
1 
1 
1 
1 
1 
CP Inspect on delivery and quarantine 
any suspect or wrong product. 
Advise supplier/transport company. 
3.Product Stored Dust, pests P 
1 1 1 VLA GWP procedure. 
Pest control procedure. 
4, 4a, 4b 
Customer Places Order 
Wrong product ordered Q 1 1 1 
VLA Purchasing to confirm correct order 
Purchasing Procedure 
5.Product Guillotined 
Dust, foreign objects, pests P 2 2 4 CCP GWP procedure. 
Guillotine cutting procedure 
6.Product Packed into 
Cartons & Sealed 
Dust, foreign objects, pests P 1 1 
1 VLA 
GWP procedure. 
Pest control procedure. 
7.Product Stretched 
wrapped 
Dust, foreign objects, pests. P 1 1 1 VLA GWP procedure. 
8.Product stored Dust, foreign objects, pests P 1 1 1 
VLA 
GWP procedure. 
Pest control procedure. 
9. Product Loaded 
onto Delivery Van. 
Damaged packaging, dust, 
foreign objects. 
Delivery van dirty. 
Delivery van unsecured 
P 
P 
Q 
1 
1 
1 
1 
1 
1 
1 
1 
1 
CP 
Inspect product before loading 
Check van for cleanliness. 
Driver education & training 
10.Product Delivered 
to Customer 
Wrong product delivered 
Dust, foreign objects, 
Q 
P 
1 
1 
1 
1 
1 
1 
VLA 
Ensure stock matches load out 
sheet. 
Inspect before loading.
PREVENT FOOD CONTAMINATION 
Bacteria are single cell organisms that multiply rapidly in the right conditions. 
For growth they require: 
 Warmth 
 Moisture 
 Time to grow 
 Food on which to grow 
 Oxygen
PEST CONTROL 
The most common pests & vermin found in food supply establishments in Australia are: 
 Rats & mice 
 Flies 
 Cockroaches 
They all carry bacteria & spread germs and disease through their saliva & droppings. 
How to control: 
 Keep garbage bins covered & cleaned regularly 
 Keep food packaging product storage & processing areas clean 
 Install pest draft excluders under perimeter entries 
 Food not to be left around when not in use 
 Look for droppings, nibbled packets, baby cockroaches 
 Engage the services of a pest control contractor
BACTERIA GROWTH 
Growth Rates of Bacteria under ideal conditions: 
Eg. Let us look at rice that has just been cooked, we leave it on the bench to cool, what is 
happening? In its warm wet environment food bacteria can split every 20 minutes. This means 
that the number of bacteria can double in 20 minutes. If we start off with one bacteria we may 
end up with nearly 17 million within 8 hours. Remember 1 million can fit on a pinhead. 
0 hours = 1 5 hours = 32768 
1 hour = 8 6 hours = 262144 
2 hours = 64 7 hours = 2097152 
3 hours = 512 8 hours = 16777216 
4 hours = 4096 
The number of bacteria necessary to cause illness varies with the type of organisms & 
the health of the person receiving the dose.
PREVENT CROSS CONTAMINATION BY 
WASHING HANDS 
 Our hands carry & touch so many things it is easy to understand why we 
accumulate & spread bacteria from this part of our body. You can even infect 
yourself with these germs
HOW TO WASH YOUR HANDS
Remove or minimise the hygiene 
hazards & report to appropriate person 
to follow up. 
We have a Duty of care to eliminate or 
minimise potential harm. Where 
prevention or reduction of hazard is 
outside your area of responsibility , you 
must report the issue to your 
supervisor.
WHEN TO WASH HANDS 
You should wash your hands regularly & thoroughly 
 Before starting work each day 
 After going to the toilet 
 In-between handling raw & cooked foods 
 Before & after preparing food 
 After having a cigarette 
 After meal breaks 
 Sneezing or coughing into your hands 
 Any habits that cause hand contamination like finger 
licking, nail biting, scratching 
 After handling animals 
 After using a handkerchief or putting your hands into 
your pockets 
 Before & after cleaning wounds, sores or cuts
REMEMBER- Regular & Thorough Hand 
Washing is the single most effective way to 
reduce the spread of germs in the workplace
That concludes this presentation, we have covered: 
* Quality 
* HACCP 
*Food Contamination 
* Pest Control 
*Bacteria 
* Hand Washing 
*Hazard Identification 
If you would like any further information on Food Packaging Product, 
Food Safety, Safety Audits, Hazard Identification, Pest Control please 
don’t hesitate to ask one of our Quality & Food Safety Team members. 
Please now complete the Quick Quiz & email back to Gary Cross at your 
earliest convenience. 
First issue 28.3.2014
Quality & Food Safety Quick Quiz 
Name……Tony Bertrand…………….. Date…7.04.2014 
1/ HACCP stands for Hazard Analysis & Critical Control Point 
2/Henry Ford said “Quality means doing it right when……no one is looking...” 
3/From the Warehouse Hazard Analysis Table (slide 5) name 2 Control Points 
CP……Product received and inspected, Product loaded onto delivery van.& name 
the preventative measure for the identified Critical Control Point CCP, ………Inspect 
on delivery and quarantine any suspect or wrong product. Advise supplier/transport 
company and Inspect product before loading Check van for cleanliness. 
Driver education & training 
4/What does bacteria need for growth?. Warmth & Moisture...................... 
5/What are most common pests & vermin? Rats & Mice…………………………… 
6/Bacteria can split every 20 minutes. How many could one cell produce after 4 
hours? 4096 
7/What might we look for when checking for evidence of infestation 
……poo poo 
8/What is the single most effective way to reduce the spread of germs in the 
workplace? Regular and thorough hand washing. 
On behalf of the Quality & Food Safety Team – thank you for your participation. 
Please email answers to gary.cross@bjball.com.au

Quality food safety awareness power point

  • 1.
    QUALITY & FOODSAFETY FOOD PACKAGING PRODUCT
  • 2.
    Quality & FoodSafety – Food Packaging Product Learning Objectives: At the end of this presentation you will-  1/ have an understanding of food safety as it applies to our business  2/ have an understanding of HACCP & how we contribute to our customers compliance  3/ have an appreciation of bacteria & its part in food borne illness  4/ be able to identify food hazard & contamination risks  5/ be able to name the most common pests & vermin that contaminate food  6/ know when & how to thoroughly wash hands
  • 4.
    About HACCP HACCP is an internationally recognised system used to identify and manage risk.  HACCP stands for Hazard Analysis and Critical Control Point.  The principles of HACCP are:  hazard analysis  identifying critical control points  establishing critical limits  monitoring  taking corrective action  keeping records, and  verifying results.
  • 5.
    Warehouse Hazard AnalysisTable – Food Packaging Product PROCESS STEP POTENTIAL HAZARDS HAZARD TYPE LIKELIHOOD OF OCCURRENCE SEVERITY RATING HAZARD SEVERITY CCP/ QCP PREVENTATIVE MEASURES 1.Product Purchased Wrong product purchased Q 1 1 1 *VLA Ensure approved supplier programme is working. 2.Product Received & Inspected Damaged product, dust, foreign object Wrong product delivered P Q 1 1 1 1 1 1 CP Inspect on delivery and quarantine any suspect or wrong product. Advise supplier/transport company. 3.Product Stored Dust, pests P 1 1 1 VLA GWP procedure. Pest control procedure. 4, 4a, 4b Customer Places Order Wrong product ordered Q 1 1 1 VLA Purchasing to confirm correct order Purchasing Procedure 5.Product Guillotined Dust, foreign objects, pests P 2 2 4 CCP GWP procedure. Guillotine cutting procedure 6.Product Packed into Cartons & Sealed Dust, foreign objects, pests P 1 1 1 VLA GWP procedure. Pest control procedure. 7.Product Stretched wrapped Dust, foreign objects, pests. P 1 1 1 VLA GWP procedure. 8.Product stored Dust, foreign objects, pests P 1 1 1 VLA GWP procedure. Pest control procedure. 9. Product Loaded onto Delivery Van. Damaged packaging, dust, foreign objects. Delivery van dirty. Delivery van unsecured P P Q 1 1 1 1 1 1 1 1 1 CP Inspect product before loading Check van for cleanliness. Driver education & training 10.Product Delivered to Customer Wrong product delivered Dust, foreign objects, Q P 1 1 1 1 1 1 VLA Ensure stock matches load out sheet. Inspect before loading.
  • 7.
    PREVENT FOOD CONTAMINATION Bacteria are single cell organisms that multiply rapidly in the right conditions. For growth they require:  Warmth  Moisture  Time to grow  Food on which to grow  Oxygen
  • 8.
    PEST CONTROL Themost common pests & vermin found in food supply establishments in Australia are:  Rats & mice  Flies  Cockroaches They all carry bacteria & spread germs and disease through their saliva & droppings. How to control:  Keep garbage bins covered & cleaned regularly  Keep food packaging product storage & processing areas clean  Install pest draft excluders under perimeter entries  Food not to be left around when not in use  Look for droppings, nibbled packets, baby cockroaches  Engage the services of a pest control contractor
  • 9.
    BACTERIA GROWTH GrowthRates of Bacteria under ideal conditions: Eg. Let us look at rice that has just been cooked, we leave it on the bench to cool, what is happening? In its warm wet environment food bacteria can split every 20 minutes. This means that the number of bacteria can double in 20 minutes. If we start off with one bacteria we may end up with nearly 17 million within 8 hours. Remember 1 million can fit on a pinhead. 0 hours = 1 5 hours = 32768 1 hour = 8 6 hours = 262144 2 hours = 64 7 hours = 2097152 3 hours = 512 8 hours = 16777216 4 hours = 4096 The number of bacteria necessary to cause illness varies with the type of organisms & the health of the person receiving the dose.
  • 10.
    PREVENT CROSS CONTAMINATIONBY WASHING HANDS  Our hands carry & touch so many things it is easy to understand why we accumulate & spread bacteria from this part of our body. You can even infect yourself with these germs
  • 11.
    HOW TO WASHYOUR HANDS
  • 13.
    Remove or minimisethe hygiene hazards & report to appropriate person to follow up. We have a Duty of care to eliminate or minimise potential harm. Where prevention or reduction of hazard is outside your area of responsibility , you must report the issue to your supervisor.
  • 14.
    WHEN TO WASHHANDS You should wash your hands regularly & thoroughly  Before starting work each day  After going to the toilet  In-between handling raw & cooked foods  Before & after preparing food  After having a cigarette  After meal breaks  Sneezing or coughing into your hands  Any habits that cause hand contamination like finger licking, nail biting, scratching  After handling animals  After using a handkerchief or putting your hands into your pockets  Before & after cleaning wounds, sores or cuts
  • 15.
    REMEMBER- Regular &Thorough Hand Washing is the single most effective way to reduce the spread of germs in the workplace
  • 16.
    That concludes thispresentation, we have covered: * Quality * HACCP *Food Contamination * Pest Control *Bacteria * Hand Washing *Hazard Identification If you would like any further information on Food Packaging Product, Food Safety, Safety Audits, Hazard Identification, Pest Control please don’t hesitate to ask one of our Quality & Food Safety Team members. Please now complete the Quick Quiz & email back to Gary Cross at your earliest convenience. First issue 28.3.2014
  • 17.
    Quality & FoodSafety Quick Quiz Name……Tony Bertrand…………….. Date…7.04.2014 1/ HACCP stands for Hazard Analysis & Critical Control Point 2/Henry Ford said “Quality means doing it right when……no one is looking...” 3/From the Warehouse Hazard Analysis Table (slide 5) name 2 Control Points CP……Product received and inspected, Product loaded onto delivery van.& name the preventative measure for the identified Critical Control Point CCP, ………Inspect on delivery and quarantine any suspect or wrong product. Advise supplier/transport company and Inspect product before loading Check van for cleanliness. Driver education & training 4/What does bacteria need for growth?. Warmth & Moisture...................... 5/What are most common pests & vermin? Rats & Mice…………………………… 6/Bacteria can split every 20 minutes. How many could one cell produce after 4 hours? 4096 7/What might we look for when checking for evidence of infestation ……poo poo 8/What is the single most effective way to reduce the spread of germs in the workplace? Regular and thorough hand washing. On behalf of the Quality & Food Safety Team – thank you for your participation. Please email answers to [email protected]