Sandeep_CV_Updated

Sandeep_CV_Updated

• 1.
  SANDEEP CS Mobile:09449494968 Email :[email protected] Senior level positions in Design & Development/Product development/Teammanagement with a growth oriented organization of repute SUMMARY  BE (Mechanical) with 9.5 years of experience in Project management and Product Design & Development.  Successfully executed projects with design of fuel system components for Passenger cars, LCV&Two wheelers BMW, FIAT, HONDA, FORD, TATA MOTORS and Mahindra & Mahindra.  Experience of working with cross cultural teams (colleagues & customers) across multiple geographies including Germany, Turkey, Japan &Thailand.  Honed technical and team management skill through working on projects and attending trainings on Engineering Materials, GD&T, DFMEA, SAP& Leadership trainings programs. CORE COMPETANCIES New Product Development:  Leading design and development activities including requirement analysis and planning.  Gathering technical specifications and prototype development along with technical troubleshooting of all technical problems. Project management:  Managing overall development related operations and ensuring timely accomplishment of efficiency & productivity targets.  Minimizing performance bottlenecks for high productivity by maximizing men, material & machine. WORK EXPERIENCE 1) TVS MOTORCOMPANY HOSUR, as Member R&D (since Feb’2014) Responsibilities:  Design & Development of Fuel system components for EFI based two wheelers.  Integration of Fuel system components within the Vehicle layout.  New product development activities like Fuel tanks, Bracket, Fuel Pump Module and Fuel hoses.  Supplier development activity for proprietary part like Fuel Pump module.
• 2.
   Initiating DVP/DFMEAfor new products developed.  Drawings and BOM releases as per project schedule in SAP.  Release of drawings and test specifications for supplier.  Approval of supplier drawings and test reports.  Co-ordination with supplier and internal proto shop for procurement of samples for development.  Benchmarking of Fuel system components with competitor vehicles.  Planning and Completion of DVP for new products as per development stages.  Completion of Design reviews, DFMEA, DFA, DFM and DFS before release of new products. Projects Handled: - Fuel system components development for BMW TVS EFI 300cc bike platform. - Fuel system components development for TVS Wego EFI scooter platform. - Fuel system components development for TVS Apache EFI 200cc bike platform. Highlights:  Successfully developed cost effective fuel system components for TVS version of 300cc bikes with technology support from BMW.  Pivotal in establishing proper communication with Global suppliers and Technology partner.  Interacted with BMW specialist’s team in Germany for Fuel system development activities.  Modular design- Facilitated the standardization and communication of parts & concepts for easy DFM, DFA & DFS.  Conducted engineering calculations and tolerance stacks related to product.  Ushered the management of Engineering Change.  Identified VA/VE activities related to design.  Conducted DFMEA and Root Cause Analysis.  Involved in development activities with Supplier for sourcing parts. 2) Bosch Ltd Bangalore: Assistant Manager(R&D) Responsibilities of Project management: (Jan 2011 to Jan 2014)  Project Management of Common rail Injectors for Indian and Global OEM projects.  Evaluation of project scope & definition of project assurance plan based on customer RFQ.  Initiating, planning, executing, monitoring & controlling and reporting the projects with respect to constraints - quality, deadlines & cost.  Report the project quality gates to the steering committee.  Manage the communication with internal and external customer.  Update the project documents in PM tools & ensure the completion of gate documentations.
• 3.
   Provide lessonslearned at the end of the Project.  Coordinate the engineering activities with D & D, testing and production in order to ensure the feasibility of the product and optimization of the product cost.  Planning and steering of project resources and budget.  Co-ordination with CFT for PPAP activities. Responsibilities of Design and Development (Feb 2008 to Jan 2011)  Packaging of Common rail Injector on Engine w.r.t DFA/DFS & DFM.  Injector mounting proposals to customer.  Design of injector body to meet customer requirement based final Injector mounting on Engine.  Conduction FMEA for the new design. (Design & Interface)  Design of testing fixtures for Injector for newly developed Injectors.  Co-ordination for FEA analysis of injector body with IDN partners.  Creation of Injector drawings and BOM for proto development and for testing.  Fixing Injector quantity Data sheet based on production data and Customer requirements.  Releasing drawings and BOM to plant within SAP system.  Plant support in design related queries, Localization, 0Km & Field complaints.  ECR’s and Concessions handling within the team for all projects. Highlights:  Actively involved in development of low cost Common Rail Injector platform for Indian LCV & PCV projects.  Successfully developed ECR flow management between Platform, Plant& Engineering teams.  Prepared Master DFMEA for Customer projects for Common rail Injectors.  Actively involved in localization of Injector parts from supplier as cost reduction projects.  Successfully handled critical ECR projects for Change requirement from customer& field complaints.  Supported in solving critical field complaints issues.  Visited customers during technical discussion during project acquiring phase.  SAP Key user for PDM & PCM for the team.  ECR co-ordinator for the team. 3) NEBULATECHNOLOGIES:As CAD Designer (from Dec 2006 to Feb 2008) RESPONSIBILITIES INCLUDE: Solid modeling & Drawing of Plastic & Die casting components using Scan Surface (NURBS surface from point cloud) & CMM DATA. 4) INDO MECH TOOLS: As Assistant Designer (fromJune 2005 to Dec 2006)
• 4.
  RESPONSIBILITIES INCLUDE: Solidmodeling of Plastic & Die casting components and extracting Core & Cavity using PRO/E- WILDFIRE2 for Designing of Injection mould Tools. KEY SKILLS: PRO-E/WILD FIRE-5, CREO 2, CATIA-V5 & SAP-PDM/PCM. TRAININGS ATTENDED: 1) Industrial Training: Name of organization: M/s Visvesvaraya Iron and Steel Ltd  Nature of exposure: Blast furnace, Steel making shop, forging shop. 2) MASTER OF CAD/CAM course from CENTRAL TOOL ROOM AND TRAINING CENTRE BHUBANESHWAR  CAD course on PRO-E, UNIGRAPHICS & CATIA.  TOOL Design (Injection Mold) Basics.  TOOL Manufacturing Basics. 3) Company trainings attended: - Technical: DFMEA, Quality tools, Selection of material for Product design, Reliability Engineering, Failure Analysis, Product Liability & Pulsation testing/Life time calculation. - Project Management: PEP Project Management (Planning, Scheduling and Costing), SAP-PDM, Product Creation Process. - Soft skills & Leadership : Effective Communication skills, Negotiating skill, Emotional Intelligence, Leadership & Motivation ,Team Building EDUCATION: -BE in Mechanical Engineering in 2004 from Jawaharlal Nehru National College Engineering, Shivamogga with 66%. - Pre-University from National PU College, Shivamogga with 71%. - Secondary School Leaving Certificate (10th ) from National Boys High School, Shivamogga with 60%. PERSONAL DETAILS Date of Birth : 09th February 1982 Languages Known : English, Kannada & Hindi Address : #256, 1st floor, 3rd Main, 3rd Cross, JP Nagar 3rd Phase, Bengaluru.