SANJAY KUMAR RESUME

SANJAY KUMAR RESUME

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  SANJAY KUMAR Contact No.:00966550301705 ~ E-Mail: [email protected] / [email protected] Seeking challenging assignments in Process Operations / Production with an organisation of repute in Heavy Chemicals Industry, preferably in Middle East Profile Synopsis • Chemical Engineer with 21 years of experience in Process Engineering, Operations & Maintenance, Production, Commissioning, and Resource Management in Chemical Industry. • Presently working Sahara & Maaden Petrochemicals Company, Jubail, Saudi Arabia as Acting Group Leader • Extensive experience in process optimisation & control and standardising production norms in Chemical Plants. • Adept in troubleshooting the process problems and reengineering production process to improve its efficiency and reduce costs, on an ongoing basis. • Proven abilities in handling erection, pre-commissioning & commissioning activities with UHDE, India during 225 TPD membrane conversion cum expansion project. • Sound knowledge of DCS Operations, Commissioning of Equipments, Utility, Preparation, Reaction, Stripping and Distillation, Concentration, Crystallization, Filtration and Drying. • Possesses excellent analytical, troubleshooting, interpersonal and team building skills with proven ability in establishing quality systems / procedures & planning. Areas of Expertise Production / Process Management  Managing overall operations involved in production planning including coordinating in marketing, manpower management, supplies and up-time of equipments.  Overseeing production of various chemicals, implementing plans with a view to ensure timely accomplishment of production targets within the cost parameters.  Ensuring effective utilisation of resources like men and machine to achieve production targets as per standard operation practices.  Well versed with Utility operation.
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  Operations & Maintenance Developing and making recommendation for assigned areas to ensure maximum operating efficiency, cost reduction, return on investment, safety and compliance with emission control requirement.  Managing entire plant operations entailing start-up / shutdown operations and providing guidance for technical troubleshooting of process & plant.  Anchoring installation & commissioning of plants and ensuring completion of project in minimum turnaround time with effective resource utilisation. Commissioning / Testing / Quality  Managing erection / commissioning of process control equipments for smooth operations.  Handling inspection tests of numerous plants & equipments to determine the effectiveness and ensure completion of projects within stipulated time / cost parameters.  Providing technical inputs and implementing latest tools for executing process enhancement projects. Team Management  Responsible for manpower planning, and imparting training to the process operator for new plant start up & stoppage.  Leading the operation workman team and timely finding out the process deviation; giving the solution for the problem to operation team. Organisational Scan Syrian Saudi Chemicals Company, Syria Supervisor (Shift In-charge) Since Apr’10 Project: Sahara Petrochemicals (since Dec’11) 768 MTPD NaOH plant With UHDE Technology, Germany commissioning completed in Dec’13. Plant producing 768.8MTPD caustic Soda, 681MTPD Chlorine gas, 80MTPD HCL Liquid (100% basis), 19MTPD Hydrogen gas & EDC Liquid. Key Deliverables:  Responsible for monitoring the overall process of chemical reactions & maintaining the parameters through DCS.  Liaising with other departments to ensure efficiency in operations.  Supervising field activities as well as company activities like WCM & SHE. Significant Highlights:  Involved in 768 MTPD Caustic Soda Project in Saudi Arabia for Sahara Petrochemicals.  Kaizens implemented for smoother operation of the plant.  Many changes in Ion exchange column regenerations for getting its hardness below range, changes in Dm water feeding line for electrolysers to avoid tripping of plants, so many changes in flash vessel to save it from damage on account of pressure fluctuation of vapour duct line in caustic evaporation unit.  Many Kaizen Awards and appreciation letters in saving the plant from stopping or forced shut downs.
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  UHDE, Aditya BirlaChemicals India Ltd., Rehla, Jharkhand Sr. Engineer - Production Feb’06 – Apr’10 Highlights:  Functioned as member of erection & commissioning team of Membrane Cell Plant (finite gap) supplied by UHDE.  Managed cell assembly and commissioning of Reverse Osmosis DM Water Plant.  Successfully handled erection & commissioning of Schumacher polishing filter as well as erection & pre-commissioning and commissioning activities of 5th electrolyser. (UHDE Zero gap cell ) Denora, Bihar Caustic & Chemicals Ltd., Rehla, Jharkhand Shift Engineer - Production Jan’95 – Jan’06 Highlights:  Supervised Brine section, Cell house, Chlorine Liquefaction & Hydrochloric Acid Plant of Mercury Plant.  Involved in Mercury recovery system and power calculation to increase plant production.  Handled caustic purification by adding caustic De-mercuriser.  Benefited by organisational restructuring. Bihar Caustic and Chemicals Ltd., Palamu, Jharkhand Tr-foreman to Assistant engineer Jan’95 – Jan’06 A unit of Aditya Birla Group. Leading manufacturer of caustic soda, liquid Chlorine, HCL acid, sodium hypochlorite, calcium hypochlorite, Compressed hydrogen gas Highlights:  Handled operations of Caustic Flaking Unit and troubleshooting. Instruments Handled  Reciprocating/Screw/Rotary/Air Compressor  Centrifugal & Reciprocating Pumps  Nitrogen PSA Unit  High Current Density Mercury Cell  Horizontal & Vertical DK Type Liquefier  Vapour Absorption Machine  4th & 5th Generation Narrow/Zero Gap Membrane Cell  Two Lobe & Centrifugal Blowers  Ion Exchange Columns  Hydrogen & Chlorine Base HCl Furnaces  ETP Based Hyper-filtration Plant  DM Water Based Reverse Osmosis Plant  Hydrogen Boiler & Hydrogen Compressor  Sulphate removal system (Nanofilteration )  Bettrams Caustic flaking unit.  DM water Unit.(cationic & anionic )  Schumakar & Doctor muller polishing filters  Operation of CS-1000 &CS-3000 Yokogava DCS. Technical Skills
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   Well versedwith Windows, MS DOS, MS Office (Word, Excel & PowerPoint) and Internet Applications.  Proficient in using DCS Operations. Academic Credentials Diploma in Chemical Engineering (State Board of Technical Education Bihar) from Govt. Polytechnic, Barauni in 1994 & secured First Class (74.19%). I.S.C. (Chemistry, Mathematics & Physics) from Bihar Intermediate Education Council, Patna from TNB College, Bhagalpur in 1989 & secured Second Class with 55%. Matriculation from Govt. High School, Banwaripur in 1987 & secured First Class. Skill Enhancement Schedule  Diploma Training Course in (Chemical Engineering) from Indian Oil Corporation- Barauni in 1994.  Diploma in Computer Applications from I.C.E., Daltonganj –JHARKHAND in 2003 & secured A grade. Personal Dossier Date of Birth : 15th October 1972 Nationality : Indian Permanent Address : C/O Sudhanshu Kumar, 201-B Harendra Villa 6- DSadhnapuri Gardani Bagh, Patna 800002, India Contact Numbers : 00966550301705 / 00918084229386 (KSA/INDIA) Passport Details : L0046593 (Issued at Riyadh, Saudi-Arabia & Valid up to 12/04/2023) Visa Details : VISA No. 2325155445 Gender : Male Marital Status : Married Number of Dependents : 03 Languages known : English & Hindi