Tips and Tricks to a Proper Accident Investigation
Zach Pucillo
CSP, E&S Engineer
Moderator
Becky Ross
Marketing Manager
Office: (303) 228-8753
bross@kpaonline.com
Presenter
Zach Pucillo
Engineer III
KPA
(317) 201-2335
zpucillo@kpaonline.com
Questions
• If you have questions
during the presentation,
please submit them using
the “Questions” feature
• Questions will be
answered at the end of the
webinar
Overview
-Initial Notification
-Investigating the Scene
-Initial Documentation
-Accident Analysis
-Prioritize Risk
-Prevention Implementation
-Final Documentation
Scenario
An employee has just come to your office
stating that Technician Joe has just slipped
and fell in the detail department. He landed
square on his back and is unable to get up.
INITIAL NOTIFICATION
Initial Notification
Accidents must be reported as soon as they
happen, so how can you work to make this
happen?
-Make sure that employees understand the
potential consequences of not reporting
accidents
-Work with your insurance company
-Workers comp claims can be a lengthy process
due to suspicions
Initial Notification
-First aid vs 911
-Inform the accident investigator
-Grab a camera, notebook, and pen
-Head out to the accident scene
-Eliminate dangerous conditions in the area
INVESTIGATING THE SCENE
Investigating the Scene
Once You Get There
-Do not start any cleanup of the scene
-Determine the witnesses
-Separate them
-Instruct them to write down their account
-Take pictures of the area where the accident
happened
-Take note of any equipment used, the condition
of the floor, PPE in use, was the employee in
a hurry…
Investigating the Scene
-Make documented observations on:
– Pre-accident conditions
– Accident sequence
– Post-accident conditions
-Document the facts (i.e.: location, witness
remarks, and contributing factors).
-Determine sequence of events leading to
accident
Investigating the Scene
-Use an accident/incident investigation form
-The first half will be the facts
-The middle will involve investigation analysis
-The end will state the prevention method to
be implemented and follow up
Investigating the Scene
Conduct the Employee Interviews
-Interview one at a time
-Have the employee tell you a story
-Match their written notes with their story
-Establishes credibility
ACCIDENT ANALYSIS
Accident Analysis
Analysis Must be Done in a Safety Committee
-Group of employees representing each level
of employment
-Eliminates Bias
-Ensures that Corrective Actions are Assigned
-Establishes Accountability
-Accountability is imperative for follow up
Accident Analysis
Root Cause Analysis
-Fishbone Diagram
-Fault Tree Analysis
-FMEA (Failure Mode and Effect Analysis)
-What-If
-HAZOP
-MORT (Management Oversight and Risk Tree)
-Job Safety Analysis
Accident Analysis
Root Cause Analysis
-First determine the main causes that contribute
to accidents
-This is done using the Pareto Theory
-Vilfredo Pareto and the land in Italy
-Pareto theory is 80% of the accidents are
caused by 20% of the possible causes
Accident Analysis
Accident Analysis
Find the Root Cause of the two main causes by
using the fishbone diagram
-Employees cannot be the main cause
-Root causes are always contributed back to
management oversight
Accident Analysis
Accident Analysis
Accident Analysis
5 Whys?
The vehicle will not start. (the problem)
Why? - The battery is dead. (first why)
Why? - The alternator is not functioning. (second why)
Why? - The alternator belt has broken. (third why)
Why? - The alternator belt was well beyond its useful service
life and not replaced. (fourth why)
Why? - The vehicle was not maintained according to the
recommended service schedule. (fifth why, a root cause)
Why? - Replacement parts are not available because of the
extreme age of the vehicle. (sixth why, optional footnote)
Accident Analysis
Joe slipped and fell in the detail department
Why? –Because he was not wearing slip resistant
shoes
Why? –Because he does not have any slip resistant
shoes
Why?-Because he is not required to wear them in detail
Why? –Because management does not have a policy
on slip resistant shoes in detail
Why? –Because management has not identified
slipping as a hazard in the detail department
Accident Analysis
Fault Tree Analysis
-Deductive reasoning or top down event
structure
-Helps to identify all possible causes in a
system or procedure
-Can be used with boolean algebra to
determine the probabilities of an event
occurring
-Best used in the new design of equipment of
procedure
Accident Analysis
Accident Analysis
Prioritize Risk
Hazard Control Priorities
-Eliminate the Hazard
-Reduce the Hazard Level
-Provide Safety Devices
-Provide Warnings
-Provide Safety Procedures and PPE
Prioritize Risk
Risk Management
-Risk Identification
-Risk Analysis
-Eliminating or Reducing the Risk
-Financing the Risk
-Administering the Risk Management Process
WHAT IS AN ACCEPTABLE LEVEL OF RISK?
Prioritize Risk
Risk Assesment Matrix
Prioritize Risk
-Complacency
-Doing the same job over and over
-Driving example
-Rushing to get a job done
-5:00pm is approaching
-Cutting corners to be more productive
Prevention Implementation
-Positive incentive programs are not good
-Peer pressure
-Employee demotivation
-Signage
-Orange dot program
-Safety committee involvement
-Invest money saved into the facility
-Stay away from “If you go…then you get”
Prevention Implementation
-Department walk throughs
-Let employees pick the PPE
-Personal Signage
Prevention Implementation
Prevention Implementation
Anti Fog Bifocal Safety Glasses Goggle Type Glasses
Prescription Safety Glasses Glasses that fit over Prescripts
Prevention Implementation
Auto Darkening Welding Helmet
Operation ProtectorsTypical Lens Shade
Electric ArcWelding Helmet 10 to 14
GasWelding Goggle, Faceshield, Helmet 4 to 8
CuttingWelding Goggle, Faceshield, Helmet 3 to 6
Torch BrazingWelding Goggle, Faceshield, Helmet 3 to 4
Torch Soldering Welding Spectacles, Faceshield 1.5 to 3
Prevention Implementation
Electric Tire Lifting
Machines
Prevention Implementation
Improvements in Hand Protection
Prevention Implementation
Good Better Best
Prevention Implementation
Slip Resistance
Prevention Implementation
Hearing Protection Noise Reduction Ratings
= 91dB
dB 120
+ = 64dB
Final Documentation
Complete the accident investigation form
-Prevention Method
-Assigned Action Items
-Method to Measure the Effectiveness
-Evaluate
Final Documentation
OSHA 300 Forms
Notice of Proposed Rulemaking
New North American Industry Classification
System (NAICS) Codes
4411 Automobile Dealers
4413 Automotive Parts, Accessories, and Tire
Stores
Employers to report to OSHA, within eight
hours, all work-related in-patient
hospitalizations
Final Documentation
OSHA 300 Log
Final Documentation
What is recordable?
Final Documentation
This Summary Must be Posted from 2/1 to 4/30 Each Year
Final Documentation
The following examples are not recordable:
-Present as a member of the general public
-Symptoms arising in work environment that
are solely due to non-work-related event
-Voluntary participation in wellness program
-Eating, drinking or preparing food or drink for
personal consumption
Final Documentation
-Personal tasks outside assigned working hours
-Personal grooming, self medication for non-
work-related condition, or intentionally self-
inflicted
-Motor vehicle accident in parking lot/access road
during commute
-Common cold or flu
-Mental illness, unless employee voluntarily
provides a medical opinion from a physician or
licensed health care professional (PLHCP)
having appropriate qualifications and experience
that affirms work-relatedness
Final Documentation
Common OSHA 300 Questions Answered
-Do not include the day of injury/illness
-Count the number of calendar days the
employee was unable to work (include weekend
days, holidays, vacation days, etc.)
-Cap day count at 180 days away and/or days
restricted
-May stop day count if employee leaves company
for a reason unrelated to the injury or illness
-If a medical opinion exists, employer must follow
that opinion
-Privacy cases do not require name
Summary
Investigating an Accident is a Procedure
Document
Put in the Time to Investigate
Analyze for Remedies
Prioritize Risk
Implement
Document
Evaluate
Got a Question? Ask our Expert!
Contact Information
www.kpaonline.com
Becky Ross
bross@kpaonline.com
866-356-1735

More Related Content

PDF
Effective Workplace Safety Inspections
DOCX
Safety Inspections and Sample Safety Inspection.Health and safety training D...
PPT
Workplace Inspection
PPT
PPTX
SWMS
PDF
Checklist for construction industry safety
PPT
Job Hazard Analysis
PPT
JOB HAZARD ANALYSIS
Effective Workplace Safety Inspections
Safety Inspections and Sample Safety Inspection.Health and safety training D...
Workplace Inspection
SWMS
Checklist for construction industry safety
Job Hazard Analysis
JOB HAZARD ANALYSIS

What's hot (18)

PPS
Accident prev. prog pwrpnt
PPT
Evaluating safety management systems
PPTX
Safety and Health Program Management
PPTX
Construction Safety Management
PPT
PPT
PPT
Safety Inspections By J Mc Cann
PPTX
Health and safety
PPTX
Industrial safety management 7500 2019
PPTX
7 STEPS TO LEADERSHIP EXCELLENCE IN WORK SAFETY & HEALTH.
PPT
Occupational Safety and Health
PDF
Day in the Life of a Proactive Maintenance Planner
PPT
Effective accident investigation
PPTX
Health and Safety in Construction PPT
PPTX
HSE PRESENTATION
PPTX
Impact of technology progress to personnel equipment and tool and business ri...
Accident prev. prog pwrpnt
Evaluating safety management systems
Safety and Health Program Management
Construction Safety Management
Safety Inspections By J Mc Cann
Health and safety
Industrial safety management 7500 2019
7 STEPS TO LEADERSHIP EXCELLENCE IN WORK SAFETY & HEALTH.
Occupational Safety and Health
Day in the Life of a Proactive Maintenance Planner
Effective accident investigation
Health and Safety in Construction PPT
HSE PRESENTATION
Impact of technology progress to personnel equipment and tool and business ri...
Ad

Similar to Tips and Tricks to a Proper Accident Investigation (20)

PPTX
Safety study for mariners for practical use.pptx
PPTX
Root Cause Analysis - methods and best practice
PDF
FMEA_BAL_Deepak_Sahoo
PPT
JOB SAFETY ANALYSIS MODULE-SECTION 2.ppt
PPTX
Module two introduction to imi
PPTX
INDUSTRIAL human SAFETY and ACCIDENT .pptx
PPT
Accident Investigation tools and techniques
PPT
Accident Investigation power point presentation
PDF
Accident Reporting & Investigation training_JBG.pdf
PDF
The Ins and Outs of Accident Investigation
PPT
Accident_Investigation_5.ppt
PPT
Bowtie analysis slide presentationas.ppt
PPTX
FMEA failure-mode-and-effect-analysis_Occupational safety and health
PPT
WORKPLACE SAFETY, ERGONOMICS & MANUAL HANDLING MODULES
PPT
Failure mode and effects analysis
PDF
Process Improvment Project Submission
PPT
PDF
Bizsafe risk assessment
PDF
Bizsafe Risk Assessment
PDF
Fmea handout
Safety study for mariners for practical use.pptx
Root Cause Analysis - methods and best practice
FMEA_BAL_Deepak_Sahoo
JOB SAFETY ANALYSIS MODULE-SECTION 2.ppt
Module two introduction to imi
INDUSTRIAL human SAFETY and ACCIDENT .pptx
Accident Investigation tools and techniques
Accident Investigation power point presentation
Accident Reporting & Investigation training_JBG.pdf
The Ins and Outs of Accident Investigation
Accident_Investigation_5.ppt
Bowtie analysis slide presentationas.ppt
FMEA failure-mode-and-effect-analysis_Occupational safety and health
WORKPLACE SAFETY, ERGONOMICS & MANUAL HANDLING MODULES
Failure mode and effects analysis
Process Improvment Project Submission
Bizsafe risk assessment
Bizsafe Risk Assessment
Fmea handout
Ad

More from KPADealerWebinars (20)

PDF
How to Navigate the Family Medical and Leave Act
PDF
Increase Your Profits through an Effective Safety Culture
PDF
Taking the Lead on Loss Control
PDF
Are you Really Compliant? Learn the Top Dealership Compliance Myths
PPTX
Dealership Required Trainings for Environment and Safety Compliance
PPT
You Budgeted for the employment lawsuit, right?
PPT
DO MY EMPLOYEE’S REALLY WANT A UNION? WHY?
PPTX
How To Write An Employee Handbook
PPTX
Member Benefits Program
PPT
How to Bulletproof Your Employment Practices
PDF
The Essentials of EEO and Affirmative Action Compliance
PPTX
Advanced Wage and Hour Law for Dealerships
PPTX
Hr recordkeeping simplified
PDF
Essentials of Wage and Hour Law for Dealerships
PPTX
What healthcare reform means for dealers
PPT
What Employers Must know about Immigration Control and Enforcement (ICE)
PPTX
Hard Conversations: How to have tough talks with employees
PPTX
Hard Conversations: How to have tough talks with employees
PPTX
Advanced wage and hour law for dealerships
PPT
Can you afford an employment lawsuit?
How to Navigate the Family Medical and Leave Act
Increase Your Profits through an Effective Safety Culture
Taking the Lead on Loss Control
Are you Really Compliant? Learn the Top Dealership Compliance Myths
Dealership Required Trainings for Environment and Safety Compliance
You Budgeted for the employment lawsuit, right?
DO MY EMPLOYEE’S REALLY WANT A UNION? WHY?
How To Write An Employee Handbook
Member Benefits Program
How to Bulletproof Your Employment Practices
The Essentials of EEO and Affirmative Action Compliance
Advanced Wage and Hour Law for Dealerships
Hr recordkeeping simplified
Essentials of Wage and Hour Law for Dealerships
What healthcare reform means for dealers
What Employers Must know about Immigration Control and Enforcement (ICE)
Hard Conversations: How to have tough talks with employees
Hard Conversations: How to have tough talks with employees
Advanced wage and hour law for dealerships
Can you afford an employment lawsuit?

Recently uploaded (20)

PDF
BeMetals_Presentation_September_2025.pdf
PDF
IFRS Green Book_Part B for professional pdf
PDF
The Evolution of Legal Communication through History (www.kiu.ac.ug)
PDF
COVID-19 Primer for business case prep.pdf
PPTX
PPT Hafizullah Oria- Final Thesis Exam.pptx
PDF
757557697-CERTIKIT-ISO22301-Implementation-Guide-v6.pdf
PDF
The Role of School Boards in Educational Management (www.kiu.ac.ug)
PPTX
PwC consulting Powerpoint Graphics 2014 templates
PDF
El futuro empresarial 2024 una vista gen
PDF
From Legacy to Velocity: how we rebuilt everything in 8 months.
PDF
Implementing Steam Education: Challenges and Solutions (www.kiu.ac.ug)
PDF
How to run a consulting project from scratch
PPTX
003 seven PARTS OF SPEECH english subject.pptx
PPTX
Capital Investment in IS Infrastracture and Innovation (SDG9)
PDF
Nante Industrial Plug Socket Connector Sustainability Insights
PPTX
Supply Chain under WAR (Managing Supply Chain Amid Political Conflict).pptx
PPTX
Week2: Market and Marketing Aspect of Feasibility Study.pptx
PPTX
OS ALL UNITS MATxtdtc5ctc5cycgctERIAL.pptx
PPTX
IndustrialAIGuerillaInnovatorsARCPodcastEp3.pptx
PPT
BCG内部幻灯片撰写. slide template BCG.slide template
BeMetals_Presentation_September_2025.pdf
IFRS Green Book_Part B for professional pdf
The Evolution of Legal Communication through History (www.kiu.ac.ug)
COVID-19 Primer for business case prep.pdf
PPT Hafizullah Oria- Final Thesis Exam.pptx
757557697-CERTIKIT-ISO22301-Implementation-Guide-v6.pdf
The Role of School Boards in Educational Management (www.kiu.ac.ug)
PwC consulting Powerpoint Graphics 2014 templates
El futuro empresarial 2024 una vista gen
From Legacy to Velocity: how we rebuilt everything in 8 months.
Implementing Steam Education: Challenges and Solutions (www.kiu.ac.ug)
How to run a consulting project from scratch
003 seven PARTS OF SPEECH english subject.pptx
Capital Investment in IS Infrastracture and Innovation (SDG9)
Nante Industrial Plug Socket Connector Sustainability Insights
Supply Chain under WAR (Managing Supply Chain Amid Political Conflict).pptx
Week2: Market and Marketing Aspect of Feasibility Study.pptx
OS ALL UNITS MATxtdtc5ctc5cycgctERIAL.pptx
IndustrialAIGuerillaInnovatorsARCPodcastEp3.pptx
BCG内部幻灯片撰写. slide template BCG.slide template

Tips and Tricks to a Proper Accident Investigation

  • 1. Tips and Tricks to a Proper Accident Investigation Zach Pucillo CSP, E&S Engineer
  • 4. Questions • If you have questions during the presentation, please submit them using the “Questions” feature • Questions will be answered at the end of the webinar
  • 5. Overview -Initial Notification -Investigating the Scene -Initial Documentation -Accident Analysis -Prioritize Risk -Prevention Implementation -Final Documentation
  • 6. Scenario An employee has just come to your office stating that Technician Joe has just slipped and fell in the detail department. He landed square on his back and is unable to get up.
  • 8. Initial Notification Accidents must be reported as soon as they happen, so how can you work to make this happen? -Make sure that employees understand the potential consequences of not reporting accidents -Work with your insurance company -Workers comp claims can be a lengthy process due to suspicions
  • 9. Initial Notification -First aid vs 911 -Inform the accident investigator -Grab a camera, notebook, and pen -Head out to the accident scene -Eliminate dangerous conditions in the area
  • 11. Investigating the Scene Once You Get There -Do not start any cleanup of the scene -Determine the witnesses -Separate them -Instruct them to write down their account -Take pictures of the area where the accident happened -Take note of any equipment used, the condition of the floor, PPE in use, was the employee in a hurry…
  • 12. Investigating the Scene -Make documented observations on: – Pre-accident conditions – Accident sequence – Post-accident conditions -Document the facts (i.e.: location, witness remarks, and contributing factors). -Determine sequence of events leading to accident
  • 13. Investigating the Scene -Use an accident/incident investigation form -The first half will be the facts -The middle will involve investigation analysis -The end will state the prevention method to be implemented and follow up
  • 14. Investigating the Scene Conduct the Employee Interviews -Interview one at a time -Have the employee tell you a story -Match their written notes with their story -Establishes credibility
  • 16. Accident Analysis Analysis Must be Done in a Safety Committee -Group of employees representing each level of employment -Eliminates Bias -Ensures that Corrective Actions are Assigned -Establishes Accountability -Accountability is imperative for follow up
  • 17. Accident Analysis Root Cause Analysis -Fishbone Diagram -Fault Tree Analysis -FMEA (Failure Mode and Effect Analysis) -What-If -HAZOP -MORT (Management Oversight and Risk Tree) -Job Safety Analysis
  • 18. Accident Analysis Root Cause Analysis -First determine the main causes that contribute to accidents -This is done using the Pareto Theory -Vilfredo Pareto and the land in Italy -Pareto theory is 80% of the accidents are caused by 20% of the possible causes
  • 20. Accident Analysis Find the Root Cause of the two main causes by using the fishbone diagram -Employees cannot be the main cause -Root causes are always contributed back to management oversight
  • 23. Accident Analysis 5 Whys? The vehicle will not start. (the problem) Why? - The battery is dead. (first why) Why? - The alternator is not functioning. (second why) Why? - The alternator belt has broken. (third why) Why? - The alternator belt was well beyond its useful service life and not replaced. (fourth why) Why? - The vehicle was not maintained according to the recommended service schedule. (fifth why, a root cause) Why? - Replacement parts are not available because of the extreme age of the vehicle. (sixth why, optional footnote)
  • 24. Accident Analysis Joe slipped and fell in the detail department Why? –Because he was not wearing slip resistant shoes Why? –Because he does not have any slip resistant shoes Why?-Because he is not required to wear them in detail Why? –Because management does not have a policy on slip resistant shoes in detail Why? –Because management has not identified slipping as a hazard in the detail department
  • 25. Accident Analysis Fault Tree Analysis -Deductive reasoning or top down event structure -Helps to identify all possible causes in a system or procedure -Can be used with boolean algebra to determine the probabilities of an event occurring -Best used in the new design of equipment of procedure
  • 28. Prioritize Risk Hazard Control Priorities -Eliminate the Hazard -Reduce the Hazard Level -Provide Safety Devices -Provide Warnings -Provide Safety Procedures and PPE
  • 29. Prioritize Risk Risk Management -Risk Identification -Risk Analysis -Eliminating or Reducing the Risk -Financing the Risk -Administering the Risk Management Process WHAT IS AN ACCEPTABLE LEVEL OF RISK?
  • 31. Prioritize Risk -Complacency -Doing the same job over and over -Driving example -Rushing to get a job done -5:00pm is approaching -Cutting corners to be more productive
  • 32. Prevention Implementation -Positive incentive programs are not good -Peer pressure -Employee demotivation -Signage -Orange dot program -Safety committee involvement -Invest money saved into the facility -Stay away from “If you go…then you get”
  • 33. Prevention Implementation -Department walk throughs -Let employees pick the PPE -Personal Signage
  • 35. Prevention Implementation Anti Fog Bifocal Safety Glasses Goggle Type Glasses Prescription Safety Glasses Glasses that fit over Prescripts
  • 36. Prevention Implementation Auto Darkening Welding Helmet Operation ProtectorsTypical Lens Shade Electric ArcWelding Helmet 10 to 14 GasWelding Goggle, Faceshield, Helmet 4 to 8 CuttingWelding Goggle, Faceshield, Helmet 3 to 6 Torch BrazingWelding Goggle, Faceshield, Helmet 3 to 4 Torch Soldering Welding Spectacles, Faceshield 1.5 to 3
  • 41. Prevention Implementation Hearing Protection Noise Reduction Ratings = 91dB dB 120 + = 64dB
  • 42. Final Documentation Complete the accident investigation form -Prevention Method -Assigned Action Items -Method to Measure the Effectiveness -Evaluate
  • 43. Final Documentation OSHA 300 Forms Notice of Proposed Rulemaking New North American Industry Classification System (NAICS) Codes 4411 Automobile Dealers 4413 Automotive Parts, Accessories, and Tire Stores Employers to report to OSHA, within eight hours, all work-related in-patient hospitalizations
  • 46. Final Documentation This Summary Must be Posted from 2/1 to 4/30 Each Year
  • 47. Final Documentation The following examples are not recordable: -Present as a member of the general public -Symptoms arising in work environment that are solely due to non-work-related event -Voluntary participation in wellness program -Eating, drinking or preparing food or drink for personal consumption
  • 48. Final Documentation -Personal tasks outside assigned working hours -Personal grooming, self medication for non- work-related condition, or intentionally self- inflicted -Motor vehicle accident in parking lot/access road during commute -Common cold or flu -Mental illness, unless employee voluntarily provides a medical opinion from a physician or licensed health care professional (PLHCP) having appropriate qualifications and experience that affirms work-relatedness
  • 49. Final Documentation Common OSHA 300 Questions Answered -Do not include the day of injury/illness -Count the number of calendar days the employee was unable to work (include weekend days, holidays, vacation days, etc.) -Cap day count at 180 days away and/or days restricted -May stop day count if employee leaves company for a reason unrelated to the injury or illness -If a medical opinion exists, employer must follow that opinion -Privacy cases do not require name
  • 50. Summary Investigating an Accident is a Procedure Document Put in the Time to Investigate Analyze for Remedies Prioritize Risk Implement Document Evaluate
  • 51. Got a Question? Ask our Expert!

Editor's Notes

  • #52: Well that’s all folks. Now time for some Q & A. Eliana, do we have any questions I can answer?