NATIONAL SAFETY ACADEMY 
 LESSON 12 
GLASS AND CERAMIC HAZARDS 
INTRODUCTION 
GLASS MANUFACTURE 
SAND (SI02) 
SODA (NA2O) 
LIME(CA0) 
POTYASH(K20) 
LEAD OXIDE(PBO) 
BORIC OXIDE(B203) 
EXCESS GLASS FROM A PREVIOUS MELT 
OXIDIZING 
REDUCING AGENTS 
DECOLOURIZING AGENTS 
COLOURING AGENTS.
NATIONAL SAFETY ACADEMY 
GLASS FABRICATION METHODS: 
BLOWING 
PRESSING 
ROLLING 
DRAWING 
CASTING 
CHEMICAL FINISHING 
GLASS USAGE 
CERAMIC PROCESS 
HAZARDS AND PRECAUTIONS: 
THEY DEAL WITH ALKALI CHEMICALS LIKE SILICA AND QUARTZ THESE 
DUSTS AND FUMES IN MIXING CHAMBERS MUST BE AVOIDED BY WEARING 
MASKS EYE GLASSES AND BREATHING APPARATUS.
NATIONAL SAFETY ACADEMY 
BREAKING GLASSES AND FRITS ARE ADDED IN THE FURNACE FOR 
RECYCLING SAFETY SHOES GLOVES MUST BE WORN IN HANDLING THEM. 
FURNACE WORK SHOULD BE OBSERVED USING DARK GLASSES FOR EYES. 
PRESSURE FABRICATION 
CLEANLINESS PROTECTION AGAINST DUST. 
SUITABLE SUPPORTS 
ENVIRONMENT TEMPERATURE NOT OVER 450C 
SAFE SUPPORTING SYSTEMS 
PLASTER SHOULD BE STORED IN SAFE MANNER. 
SAFETY REQUIREMENTS:
NATIONAL SAFETY ACADEMY 
LESSON 13 
CEMENT INDUSTRY HAZARDS 
INTRODUCTION 
TYPES OF CEMENTS 
OIL WELL CEMENT 
MASONRY CEMENTS 
BURNING OPERATION 
TREATMENT OF CLINKER5 
DUSTS 
SAFETY PROBLEMS. 
PROCESS INVOLVED: 
CRUSHING/HAMMERING 
RAW MATERIAL STORAGE/PROPORTIONING 
MILL CLASSIFIERS 
FEEDING TO KIN
NATIONAL SAFETY ACADEMY 
CLINKERS STORAGE/GYPSUM STORAGE 
COOLING 
SEPERATION 
CEMENT STORAGE 
PACKING AND LOADING
NATIONAL SAFETY ACADEMY 
LESSON 14 
ALCOHOL AND SUGAR INDUSTRY HAZARDS 
INTRODUCTION 
PROCESS 
POLLUTION CONTROL MEASURES 
SAFETY PRECAUTIONS 
SUGAR INDUSTRY 
MANUFACTURING PROCESS 
POLLUTION SOURCES 
FILTER CLOTH WASHING
NATIONAL SAFETY ACADEMY 
PREVENTION AT SOURCES: 
GOOD HOUSE KEEPING PROPER OPERATIONS AND MAINTENANCE 
PROCEDURES 
EFFICIENT SEPERATION OF EVAPORATIONS TO REDUCE ENTRAINMENT 
TO THE MINIMUM. 
ROUTINE INSPECTION OF DIFFERENT UNITS PARTICULARLY PUMPS 
CONVEYORS PIPES AND OTHER VESSELS 
BY KEEPING A CHECK ON THE EXTENT OF ENTRAINMENT OF SUGAR 
SYRUP THROUGH THE BAROMETRIC CONDENSER OF THE 
EVAPORATORS WE CAN REDUCE THE EFFLUENTS AS WELL AS 
INCREASE EFFECIENCY
NATIONAL SAFETY ACADEMY 
JUDICIOUS USE OF WATER CAN REDUCE THE WASTE PROBLEM ARISING 
FROM FLOOR WSWEEPING AND WASHING. 
MOLASSESS HAS AN EXTREMELY HIGH BOD HENCE PROPER 
HANDLING AND STORAGE TO AVOID SPILLAGE BECOMES ESSENTIAL 
THE MATERIAL LEAKAGES FROM PUMPS AND VESSELS IN SUGAR 
FACTORIES CAN BE COLLECTED AND RETURNED TO THE RESPECTIVE 
PROCESSES BY MAKING ENCLOSURES AND COLLECTION PITS 
AROUND THE PUMPS AND VESSELS.
NATIONAL SAFETY ACADEMY 
COURSES: 
DIPLOMA IN OCCUPATIONAL HEALTH AND SAFETY 
DIPLOMA IN INDUSTRIAL SAFETY 
DIPLOMA IN ELECTRICAL SAFETY 
DIPLOMA IN FIRE FIGHTING 
DIPLOMA IN CONSTRUCTION SAFETY 
CERTIFICATE IN FIRE AND SAFETY ENGINEERING 
DIPLOMA IN FIRE AND SAFETY ENGINEERING 
PG DIPLOMA IN FIRE AND SAFETY ENGINEERING 
CERTIFICATE IN OIL AND GAS SAFETY 
DIPLOMA IN OIL AND GAS SAFETY 
DIPLOMA IN HEALTH ,SAFETY AND ENVIRONMENT 
PG DIPLOMA IN HEALTH ,SAFETY ENVIRONMENT
NATIONAL SAFETY ACADEMY 
JOB PLACEMENT : 
NSA WILL GIVE 100% JOB PLACEMENT ASSISTANCE TO ALL SUCCESSFUL 
CANDIDATES. SOME OF THE INDUSTRIES ARE LISTED BELOW. 
OIL REFINERIES, 
PORT TRUST, 
AIRPORT, 
CHEMICAL INDUSTRIES, 
INSURANCE, 
CONSTRUCTION AND 
SERVICE INDUSTRIES ARE MAIN JOB PROVIDERS. 
STUDENTS PASSED OUT FROM THIS INSTITUTE CAN FIND JOB OPPORTUNITIES 
AS SAFETY SUPERVISOR, SAFETY INSPECTOR, SAFETY OFFICER, SAFETY 
MANAGER, FIREMAN AND FIRE OFFICER.
NATIONAL SAFETY ACADEMY 
CONTACT US: 
NO. 714, 1ST FLOOR, M.T.H ROAD, 
MANNURPET, CHENNAI – 600 050. 
+91 7667442300 
PH: 26242038 ,26242318 
MOBILE NO:8643055672 
WEBSITE – HTTP://SAFETYACADEMY.IN/ 
EMAIL : INFO@SAFETYACADEMY.IN

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Chemical Safety Unit - 4

  • 1. NATIONAL SAFETY ACADEMY  LESSON 12 GLASS AND CERAMIC HAZARDS INTRODUCTION GLASS MANUFACTURE SAND (SI02) SODA (NA2O) LIME(CA0) POTYASH(K20) LEAD OXIDE(PBO) BORIC OXIDE(B203) EXCESS GLASS FROM A PREVIOUS MELT OXIDIZING REDUCING AGENTS DECOLOURIZING AGENTS COLOURING AGENTS.
  • 2. NATIONAL SAFETY ACADEMY GLASS FABRICATION METHODS: BLOWING PRESSING ROLLING DRAWING CASTING CHEMICAL FINISHING GLASS USAGE CERAMIC PROCESS HAZARDS AND PRECAUTIONS: THEY DEAL WITH ALKALI CHEMICALS LIKE SILICA AND QUARTZ THESE DUSTS AND FUMES IN MIXING CHAMBERS MUST BE AVOIDED BY WEARING MASKS EYE GLASSES AND BREATHING APPARATUS.
  • 3. NATIONAL SAFETY ACADEMY BREAKING GLASSES AND FRITS ARE ADDED IN THE FURNACE FOR RECYCLING SAFETY SHOES GLOVES MUST BE WORN IN HANDLING THEM. FURNACE WORK SHOULD BE OBSERVED USING DARK GLASSES FOR EYES. PRESSURE FABRICATION CLEANLINESS PROTECTION AGAINST DUST. SUITABLE SUPPORTS ENVIRONMENT TEMPERATURE NOT OVER 450C SAFE SUPPORTING SYSTEMS PLASTER SHOULD BE STORED IN SAFE MANNER. SAFETY REQUIREMENTS:
  • 4. NATIONAL SAFETY ACADEMY LESSON 13 CEMENT INDUSTRY HAZARDS INTRODUCTION TYPES OF CEMENTS OIL WELL CEMENT MASONRY CEMENTS BURNING OPERATION TREATMENT OF CLINKER5 DUSTS SAFETY PROBLEMS. PROCESS INVOLVED: CRUSHING/HAMMERING RAW MATERIAL STORAGE/PROPORTIONING MILL CLASSIFIERS FEEDING TO KIN
  • 5. NATIONAL SAFETY ACADEMY CLINKERS STORAGE/GYPSUM STORAGE COOLING SEPERATION CEMENT STORAGE PACKING AND LOADING
  • 6. NATIONAL SAFETY ACADEMY LESSON 14 ALCOHOL AND SUGAR INDUSTRY HAZARDS INTRODUCTION PROCESS POLLUTION CONTROL MEASURES SAFETY PRECAUTIONS SUGAR INDUSTRY MANUFACTURING PROCESS POLLUTION SOURCES FILTER CLOTH WASHING
  • 7. NATIONAL SAFETY ACADEMY PREVENTION AT SOURCES: GOOD HOUSE KEEPING PROPER OPERATIONS AND MAINTENANCE PROCEDURES EFFICIENT SEPERATION OF EVAPORATIONS TO REDUCE ENTRAINMENT TO THE MINIMUM. ROUTINE INSPECTION OF DIFFERENT UNITS PARTICULARLY PUMPS CONVEYORS PIPES AND OTHER VESSELS BY KEEPING A CHECK ON THE EXTENT OF ENTRAINMENT OF SUGAR SYRUP THROUGH THE BAROMETRIC CONDENSER OF THE EVAPORATORS WE CAN REDUCE THE EFFLUENTS AS WELL AS INCREASE EFFECIENCY
  • 8. NATIONAL SAFETY ACADEMY JUDICIOUS USE OF WATER CAN REDUCE THE WASTE PROBLEM ARISING FROM FLOOR WSWEEPING AND WASHING. MOLASSESS HAS AN EXTREMELY HIGH BOD HENCE PROPER HANDLING AND STORAGE TO AVOID SPILLAGE BECOMES ESSENTIAL THE MATERIAL LEAKAGES FROM PUMPS AND VESSELS IN SUGAR FACTORIES CAN BE COLLECTED AND RETURNED TO THE RESPECTIVE PROCESSES BY MAKING ENCLOSURES AND COLLECTION PITS AROUND THE PUMPS AND VESSELS.
  • 9. NATIONAL SAFETY ACADEMY COURSES: DIPLOMA IN OCCUPATIONAL HEALTH AND SAFETY DIPLOMA IN INDUSTRIAL SAFETY DIPLOMA IN ELECTRICAL SAFETY DIPLOMA IN FIRE FIGHTING DIPLOMA IN CONSTRUCTION SAFETY CERTIFICATE IN FIRE AND SAFETY ENGINEERING DIPLOMA IN FIRE AND SAFETY ENGINEERING PG DIPLOMA IN FIRE AND SAFETY ENGINEERING CERTIFICATE IN OIL AND GAS SAFETY DIPLOMA IN OIL AND GAS SAFETY DIPLOMA IN HEALTH ,SAFETY AND ENVIRONMENT PG DIPLOMA IN HEALTH ,SAFETY ENVIRONMENT
  • 10. NATIONAL SAFETY ACADEMY JOB PLACEMENT : NSA WILL GIVE 100% JOB PLACEMENT ASSISTANCE TO ALL SUCCESSFUL CANDIDATES. SOME OF THE INDUSTRIES ARE LISTED BELOW. OIL REFINERIES, PORT TRUST, AIRPORT, CHEMICAL INDUSTRIES, INSURANCE, CONSTRUCTION AND SERVICE INDUSTRIES ARE MAIN JOB PROVIDERS. STUDENTS PASSED OUT FROM THIS INSTITUTE CAN FIND JOB OPPORTUNITIES AS SAFETY SUPERVISOR, SAFETY INSPECTOR, SAFETY OFFICER, SAFETY MANAGER, FIREMAN AND FIRE OFFICER.
  • 11. NATIONAL SAFETY ACADEMY CONTACT US: NO. 714, 1ST FLOOR, M.T.H ROAD, MANNURPET, CHENNAI – 600 050. +91 7667442300 PH: 26242038 ,26242318 MOBILE NO:8643055672 WEBSITE – HTTP://SAFETYACADEMY.IN/ EMAIL : [email protected]