REMOTE CONTROLLED SCREW JACK
ABSTRACT:
The remote controlled screw jack is a modified form of conventional
screw jack that helps to lift the load using motor as a source of energy
and gear box to control the lift of the jack. In this project we aim for the
following:
Arrange & modify the conventional cylindrical lifting jack by putting
extra ring in the center to grip the v belt assembly.
Controlling the jack remotely
To arrange & modify the 12V big D.C. Motor by adding v belt
pulley at the output shaft.
To construct an angle iron based structure to hold the entire
assembly.
To design & construct a 5Amp dc power supply to run the project
assembly.
INTRODUCTION:
An
electrically
operated
screw-type
jack
comprising
support
base, a housing, a jack body, a lifting ram which is contained in
the jack body, a servo motor which is contained in the housing,
reduction gears for transmitting the driving power of the servo
motor
to
motor and
the
lifting
the
power
ram,
transmitting
safety
device
mechanism
prevent
from
the
an abrupt
failure
due
conventional
to
overloading
hand
operation
of
and
the
square
jack
head
when
pin
the
for
jack
is
overloaded. The safety device consists of a clutch disk, a clutch
spring and a sleeve. The reduction gears consist of first sun and
planet
gears,
second
sun
and
planet
gears
and
sun
gear
cylinder.
The remote is used for control the jack from [Link] case of heavy
object the jack can be operated [Link] need to control manually,
this project reduces the accident.
WORKING PRINCIPAL
A screw jack or a Jackscrew is operated by turning a lead screw. The
height of the jack is adjusted by turning the lead screw. This can be
done either manually or by integrating an electric motor with it. This
integration is our project.
The components of the jack are:
-support base.
-jack body mounted on support base
-housing mounted on jack body, having a flange formed at a middle
portion.
-servo motor having a driving gear mounted to a lower end .The servo
motor is contained in the housing.
-lifting ram vertically mounted on the support base.
-driven gear and a driven pinion mounted on the support base.
The pinions are engaged into each other.
-Reduction
gears
having
first
sun
and
planet
gears
including
first planet gears and a center gear, second sun and planet gears
including
second
planetary
gears
and
driving
pinion,
sun
gear cylinder housing.
-safety device mounted under the reduction gears, which has a clutch
disk on which there are fitting recesses.
-clutch spring resiliently supporting the clutch disk in engagement with
-sleeve mounted detachably to the flange of the housing by bolts.
the lower end of sun gear cylinder.
Pistons may be required for transmission from motor to main shaft.
APPLICATIONS:
The jack can be operated remotely
Can be used by physically handicap persons to lift car or other things
Can be used in workshop or by personal use
ADVANTAGES:
No need of human effort
Jack can controlled both remotely as well as manually
Heavy things can lift easily
DISADVANTAGES:
Power is needed
BLOCK DIAGRAM:
Jack
Power
Supply
Micro
Controller
Manual Controller
And
Remote sensor
Controller
Motor
Power
Supply
REMOTE
4.2 Need for Automation
Automation
can
be
achieved
through
computers,
hydraulics,
pneumatics, robotics, etc. Automation plays an important role in mass
production.
For mass production of the product, the machining operations decide
the sequence of machining. The machines designed for producing a
particular product are called transfer machines. The components must
be
moved
automatically
from
the
bins
to
various
machines
sequentially and the final component can be placed separately for
packaging. Materials can also be repeatedly transferred from the
moving conveyors to the work place and vice versa.
Nowadays, almost all the manufacturing processes are being atomized
in order to deliver the products at a faster rate. The manufacturing
operation is being atomized for the following reasons:
To achieve mass production
To reduce man power
To increase the efficiency of the plant
To reduce the work load
To reduce the production cost
To reduce the production time
To reduce the material handling
To reduce the fatigue of workers
To achieve good product quality
Less Maintenance
The Armature
The armature takes the place of the nail in an electric motor. The
armature is an electromagnet made by coiling thin wire around two or
more poles of a metal core. The armature has an axle, and the
commutator is attached to the axle. In the diagram above you can see
three different views of the same armature: front, side and end-on. In
the end-on view the winding is eliminated to make the commutator
more obvious. The commutator is simply a pair of plates attached to
the axle. These plates provide the two connections for the coil of the
electromagnet.
The Commutator and brushes
The
"flipping
the
electric
field"
part
of
an
electric
motor
is
accomplished by two parts: the commutator and the brushes. The
diagram at the right shows how the commutator and brushes work
together to let current flow to the electromagnet, and also to flip the
direction that the electrons are flowing at just the right moment. The
contacts of the commutator are attached to the axle of the
electromagnet, so they spin with the magnet. The brushes are just
two pieces of springy metal or carbon that make contact with the
contacts of the commutator.
Working Principle
The lead-acid battery is used to drive the d.c motor. The d.c motor
shaft is connected to the spur gear. If power is given to the D.c motor,
it will run so that the spur gear also runs to slow down the speed of
the D.C motor. The screw jack moves the screw upward, so that the
vehicle lifts from ground.
The vehicle is lifted by using the lifting platform at the top of the
screw jack. The motor draws power supply from the battery. The
lifting and uplifting is done by changing the battery supply to the
motor.
4.5 Advantages
1. The loaded light vehicles can be easily lifted.
2. Checking and cleaning are easy, because the main parts are
screwed.
3. Handling is easy
4. No Manual power required.
5. Easy to Repair.
6. Replacement of parts are easy
4.6 Disadvantages
Cost of the equipment is high when compared to ordinary hand
jack.
Care must be taken for the handling the equipment such as proper
wiring connection, battery charging checkup, etc.
4.7 Applications
1. It is useful in auto-garages.
2. This motorized screw jack is used for lifting the vehicles. Thus it
can be useful for the following types of vehicles in future;
Maruti, Ambassador, Fiat, Mahindra
CONCLUSION
Screw Jacks are the ideal product to push, pull, lift, lower and
position loads of anything from a couple of kilograms to
hundreds of [Link] need has long existed for an
improved portable jack for automotive vehicles. It is highly
desirable that a jack become available that can be operated
alternatively from inside the vehicle or from a location of
safety off the road on which the vehicle is located. Such a
jack should desirably be light enough and be compact enough
so that it can be stored in an automobile trunk, can be lifted
up and carried by most adults to its position of use, and yet
be capable of lifting a wheel of a 4,000-5,000 pound vehicle
off the ground. Further, it should be stable and easily
controllable by a switch so that jacking can be done from a
position of safety. It should be easily movable either to a
position underneath the axle of the vehicle or some other
reinforced support surface designed to be engaged by a jack.
Thus, the product has been developed considering all the
above requirements. This particular design of the motorized
screw jack will prove to be beneficial in lifting and lowering of
loads.
