CONIPUR SW
IAAF Certified Sandwich System
Fields of application
Top class sports and athletic tracks
product
consumption
application
for asphalt:
CONIPUR 70
0.15 kg/m
spray
for concrete:
CONIPUR 74
0.20 kg/m
spray
CONIPUR 322
1.4 kg/m
paver
Base mat
Primer
System data
(CONIPUR 326)
Line Sealing
paint lacquer
Coating
Pore sealer
Recycled rubber
granules, 1-4 mm
squeegee
(or paver)
CONIPUR 210
2.2 kg/m
(CONIPUR 221)
(2.3 kg/m)
notched
squeegee
(CONIPUR 222)
Top layer
optional
6.5 kg/m
1.4 kg/m
CONIPUR 203
EPDM granules,
1-4 mm
2.8 kg/m
broadcast
CONIPUR 63 HE
0.30 kg/m
spray (in
2 coats)
20-30 g/m
spray
(CONIPUR 64 HE)
CONIPUR 55
Total thickness of the system
approx. 13 mm
CONIPUR SW, April 2009, page 1
remarks
Depending on the temperature and quality of the
base layer (porosity!) the consumption may be
higher.
In place of CONIPUR 203 or CONIPUR 222,
CONIPUR 210 or CONIPUR 221 can be used in
combination with EPDM powder (0.0-0.5 mm).
The powder must be checked for compatibility
with CONIPUR 210/221 before use.
Net consumption. In total approx. 4.00 kg/m
should be calculated incl. the excess quantity.
Depending on the application method, the
climate conditions and the area installed, the
excess amount can possibly be reduced.
Selected technical properties
IAAF Specification
conditions
remarks
10 C
23 C
40 C
37 %
39 %
41 %
35-50 %
Data taken from IAAF test report.
Modified vertical
deformation
10 C
23 C
40 C
1.3 mm
1.5 mm
1.7 mm
0.6-2.2 mm
Data taken from IAAF test report.
Friction (sliding
coefficient)
wet, leather sole
0.63
57
0.5 (DIN method)
47 (TRRL method)
Data taken from IAAF test report.
Permeability
impermeable
tensile strength
elongation at break
Data taken from IAAF test report.
0.67 N/mm
57 %
0.5 N/mm
40 %
Data taken from IAAF test report.
0.7 mm
1.0 mm
1.1 mm
0.6-1.8 mm
Data taken from suitability test
according to DIN V 18035-6.
Relative abrasion
3.0
> 1.0
Data taken from suitability test
according to DIN V 18035-6.
Spike resistance
Class 1
Class 1
Data taken from suitability test
according to DIN V 18035-6.
Remaining
intentation
0.45 mm
1.0 mm
Data taken from suitability test
according to DIN V 18035-6.
Constant climate with
condensation, constant heat
pass
(80 C), combined climate
of heat, humidity and light
pass
Data taken from suitability test
according to DIN V 18035-6.
pass
pass
Data taken from ASTM test report.
0 C
20 C
40 C
Standard
deformation
DIN V 18035-6
requirement
Force reduction
Tensile
Properties
Ageing
ASTM F 2157-02
result
Flammability
behaviour
Classification
Class A
Data taken from ASTM test report.
Class A is the best possible
classification for athletic track
systems.
Depending on the substrate, rubber source and application conditions or in case of using alternative products, results
may vary.
CONIPUR SW, April 2009, page 2
Environmental compatibility
according to DIN V 18035-6
Selected environmental data
details
result
requirement
remarks
DOC
48 h
20
Data taken from suitability test
according to DIN V 18035-6.
Heavy metals
Lead (Pb)
Cadmium (Cd)
Chromium (Cr)
Mercury (Hg)
Zinc (Zn)
Tin (Sn)
< 0.005 mg/l
< 0.0005 mg/l
< 0.005 mg/l
< 0.0002 mg/l
0.83 mg/l
< 0.005 mg/l
0.04 mg/l
0.005 mg/l
0.05 mg/l
0.001 mg/l
3.0 mg/l
0.05 mg/l
Data taken from suitability test
according to DIN V 18035-6.
Smell
no smell
Preparation
Substrates to be coated have to be firm, dry, load
bearing and free of loose and brittle particles and
substances which impair adhesion such as oil, grease,
rubber skid marks, paint or other contaminants. The
moisture level must not exceed 4 % (check with CM
equipment), which corresponds to maximum 75 %
relative humidity according to ASTM F 2170. If using
the calcium chloride test, the maximum allowable
vapour emissions is 4.0 lbs. as per ASTM F 1869. The
temperature of the substrate must be at least 3 C
above the current dew point temperature.
Application
Apply CONIPUR 70 (in case of concrete CONIPUR 74)
onto the pre-treated asphalt substrate using airless
spraying equipment or a paint roller. Apply only as
much primer as can be recoated within 24 hours
(concrete 8 hours). Allow the solvent to evaporate and
the sub base to become sticky, before applying the
resilient layer. If recoating does not take place within
the 24 hours (concrete 8 hours) period a new coat of
primer must be applied in order to avoid poor adhesion.
Mix the rubber granules and CONIPUR 322 using a
specially designed mixer. Apply the mixed material with
a specially designed paver onto the primed surface. Let
the base layer cure (harden). The curing process
depends on temperature and humidity.
BASF Construction Chemicals Europe AG
Division CONICA Technik
Industriestrasse 26
CH-8207 Schaffhausen
Switzerland
Tel.: + 41 58 958 2525
Fax: + 41 58 958 3623
infoconica@[Link]
[Link]
Data taken from suitability test
according to DIN V 18035-6.
Close the pores with pore sealer CONIPUR 203 by
using a rubber or metal flat squeegee, trowel or
specially equipped paving machine.
After curing (please pay attention to the maximum
recoating interval of the poresealer), apply coating
CONIPUR 210 with a notched squeegee. Broadcast the
surface with EPDM granules to excess before curing
takes place. Remove the excess EPDM granules
(which can be used again) when the coating has cured
(hardened).
Optionally, the surface can be sealed with pigmented
CONIPUR 63 HE or CONIPUR 64 HE, sprayed in 2
coats.
Remarks
For further information, please refer to the technical
data sheets of the products or contact our Technical
Service.
For application conditions, General Application
Guidelines for Sports Systems Indoor and Outdoor
published by CONICA Technik applies.
Suitable machinery for installing the in situ base layer is
e.g. Plano Matic and Mixmatic from SMG,
Vhringen/Germany.
Whilst any information contained herein is true, accurate and represents our best
knowledge and experience, no warranty is given or implied with any
recommendations made by us, our representatives or distributors, as the
conditions of use and the competence of any labour involved in the application are
beyond our control.
As all CONICA products are updated on a regular basis, it is users responsibility to obtain the most recent issue. Registered users can obtain the actual data sheets
from our webpage. Hard copies are available upon request.
CONIPUR SW, April 2009, page 3
