#4001 Je Pn 2x GOMW Me FOUN ‘No.4001_Central Kalimantan 2x60 MW Coal-fred Power Plant Turbine Unit Startup Commissioning Plan = a CONTENTS oa) BA... mnsssnnnne 2 COMPILATION PURPOSE. tl He a COMPILATION REFERENCE. VED LB emerrre COMMISSIONING INSTRUMENTS AND TOOLS BEBE BBR IB conn SYSTEM AND MAIN TECHNICAL SPECIFICATIONS. BM ME A Wy BS OI eo CONDITIONS BEFORE UNIT STARTUP AND COMMISSIONING. AM KA BE Rw UNIT INITIAL STARTUP PROCEDURES AND TEST ITEMS. LIE BA Bh Ob WR BR UNIT STARTUP PROCEDURES AND SHUTDOWN ein. RSME H SAFETY PRECAUTIONS. WR 1 MMM oT AR. APPENDIX 1 TURBINE UNIT INSPECTION LISTS BEFORE COMMISSIONIN: CORANNDR TOM MRR HONK OO 10 AER 2 PML HL ME Se ws oh A TT ee. 10 APPENDIX 2 VALVE INSPECTION FORM BEFORE TURBINE UNIT STARTUP. 4 wR SHH RE i HK... 11 APPENDIX 3 STEAM TURBINE PROTECTION CHECKLIST. 12 WR 4 AMM KT RE 12 APPENDIX 4 RECORD LIST OF STEAM TURBINE FIRST OPERATIO 13 RS APLAR. 50% A. WM HIRT Se 13 APPENDIX 5 PARAMETER LIST OF TURBINE NO-LOAD, 50% LOAD an, FULL LOAD... w/t24 af 22 22 23 23 44 44 i 4001 FRR +} dm 2x GOMW 98H oh POUL No.4001____Central Kalimantan 2x60 MW Coalfred Power Plant Turbine Unit Startup Commissioning Plan Sati Bi Compilation Purpose SCAR LALA OO eS Sh RLM ee OP APART. Bat) i, +E SHR Sem. ARRADARL WA MEE, wa HARRIES MAAR, MRI. Aik), 2A. WOPIRET, FERAR PLO. HANES, Sil. Turbo-generator integral startup and commissioning is of a crucial stage in the unit basic construction, and is also a challenge and thorough inspection to the unit design, equipment manufacture, civil engineering and installation. This plan is prepared to realize scientific startup and commissioning, standard management, and to clarify commissioning tasks and each party's responsibility, making the commissioning work carried out orderly, safely and successfully, ensuring unit commissioning property and improving unit handover level. Sa Compilation Reference ‘Bit bee Related Material from design institution TBA Instruction from manufacturer SHER Contract requirement WRALEA Commissioning Instruments and Tools Wik Velocimeter AE Potable vibration indicator AChR Infrared thermometer EEL Interphone RGREBRRA System and Main Technical Specifications. RRMERRRER Steam Turbine Major Technical Parameters RELA RAAB MD 60MW 27a4 4001 ER JB sb om 2 GOMW #8 HE He BT. FOULS No.4001 Central Kalimantan 2x60 MW Coabfred Power Plant _ Turbine Unit Startup Commissioning Plan Rated output (generator _outooming terminal) MAK BR. BH. MG. RA Turbine mode High pressure, single shaff, single casing and condensing type WHAX Ea ‘Governing mode Nozzle governing TMCR LR 60 MW TMCR power comW WO Lae 7OMW ‘WO power ToMW Re eH 3000r/min. Rated speed ‘B000rimin LHe ‘S0HZ Grid frequency ‘B0HZ eG 243.5th CTIMCR Li) Inlet steam flow 243.5th (TMCR working condition) EAE 258th (VWO “ED Inlet steam flow 258th (VWO working condition) ERNWRABA 8.83 MPa(a) ‘Steam pressure before the main stop valve | 8.63 MPa(a) SCT A 535 °C "Temperature before the main stop valve | 635°C ERRREA 0.0093MPa(a) (tii (2% 2k HA 33°C) Normal steam exhaust pressure 0.0083MPa(a) corresponding circulating water temperature being33°C) ; RRARARAR RE $19.7 kPa(a) Steam turbine allowable Max. | $19.7 KPala) backpressure i FF | — Bre 1654r/min #8 | First crtical speed T654rimin oie | =e 4700rImin ‘Second critical speed “4700rImin RRR CH) 20 & ayn42 42 @F 4001 RBs dm 2x GOMW 28H os ULES No-4001_Central Kalimantan 260 MW Coalfired Power Plant __ Turbine Unit Startup Commissioning Plan Turbine rotor (stage) 20stages 2 F We 1 9 2 dE (FATT) 120°C Rotor fracture transmission temperature an $120°C RASKEE 215°C Final feedwater temperature 215 We 77 A SFB BE FL BE BLS Fa UT SF Rotary direction ‘Clockwise when seen from the generator side ORE Rt KE 32°C Cooling water temperature a2 HFAE DEN ORAS KE 39°C Highest cooling water temperature when | 9:c maintaining rated power EAR 6 GREE 4. 8. 10, 14, 16. 18m) Regenerative extraction 6 (individually after 4. 8. 10. 14, 16, 16 stage) ae 2GI+1CY+3DI Heater quantity 2GFICYHSDI BKARER GN) 35t ORF FEE AB) iets) 28 CRETE AAD Maximum “hoisting weight (during | 35t (half condenser casing) installation) a eS weight (during | gt (upper cylinder exclude the diaphragm plate) BAER T Kx Bexi(m) 8.69%7.093.41 atiz=me) Unit size: lengthxwidthxheight(m) 8.69%7.09%3.41 (operation floor to the top) DEH Asie RE ER DEH System Technical Parameters 4/ a43 43 3 4001 6 Je 2x COMW SHE POULT No.4001___ Central Kalimantan 2x60 MW Coal-fired Power Plant __ Turbine Unit Startup Commissioning Plan HERE E (20~3600)rimin WE ‘#tr/min ‘Speed control range | (20~3600)r/min Precision | #1r/min hai BE HE (O~ 115) % BLE Ht mE 40.5% Load controtrange |'(0~115)%of rated load - | Precision ~ | 40.5% HER GR 45% (3~6)% iW ‘Speed diversity factor | 4.5% (3~6)% adjustable KREBRE DF 0.06% ‘System delay rate | Less than 0.06% KRAMABELRA AM, SAO BCA DF 8% BERR. ‘When turbine rejects load under rated working condition, the max. Speed rising should less than 9% of the rated speed. ROMEBRRS MH Generator Major Technical Parameters 8 MRA + BL RUF RB” SOWX18Z-O54LLT BRAGA RAL. RMR FMLA ETO. RABASIAAGR. ANSHR PR: The 50WX18Z-054LLT type non-salient pole synchronous generator produced by Shandong Jinan Power Equipment Factory Co. Ltd is employed. Type of excitation for the generator is stationary controllable silicone excitation. The cooling mode is closed air-cooling. The specific parameters are listed as below: a) OS SOWX18Z-054LLT Mode BOWX16Z-054LLT BEDE 77.647MVA ‘Apparent power 77.647MVA AE 60000 KW Active power 60000 kW weak 70500 Rated voltage T0500V wea 4269.5A Rated current 4269.5A Hea 0.85 (His) Power factor 0.85(delay) sn#4001 FTE eb mn 2 GOMW HEHE oe BA TE FULL INS No.4001 Central Kalimantan 2x60 MW Coal-fred Power Plant __Turbine Unit Startup Commissioning Plan 5.4 54 5.14 5.44 5.1.2 5.12 5.1.3 5.1.3 5.14 5.1.4 5.15 5.1.5 5.1.6 5.1.6 B17 SA7 5.1.8 5.18 Bee ‘3000 r/min Rated speed ‘3000 rimin Beas ‘50 Hz Rated power ; 0 Hz PARE ARIE LA RE Conditions before Unit Startup and Commissioning PUB DAA EMRE Conditions Must Be Met at the Commissioning Site. STK, HBG, ERM, AAMC, RTM ins ADA GHRZKMZTKSH), ERKMABEAB Hie. Commissioning site should be flat, passages for fire fighting, transportation and person ate smooth. Each workshop floor should be complete, clear signs and boundaries should be attached at the commissioning site and fences and warning signs are set at dangerous areas. RKERHMLBFRLLAR, VAT, RETA RRS IE. Construction scaffolds in the commissioning area should be removed completely, and the site is cleared up to ensure the safe operation of the operators. BUBKWT. Fa, Pil, A, PREM, ERROR. Ladders, platform, passway, handrail and backplate have been installed according to design and are in operation. OA, RCRA, WE, MURLRRAS. Plant inner and outer water discharge device can be in operation, channels are smooth and coverplates of channels and holes are complete RAEN LL, HRAKARMLARS ONERA EMEA, HG RACS SM AEDES Oat HLA TEA. Industrial and domestic water system and safety sanitation facilities within the commissioning range can be put into operation normally. The fire fighting system has been under the acceptance of the local authorities and has been in normal operation. REAR AAR EN EAH, SAR LAE TE EIR RS Baht. ‘The commissioning site has adequate official lighting. The accidental lighting can be in automatic operation when the official lighting fails. PUES ALAA ERA, AIR ET LL, ONT AT A Sti, SAME TRNKA. Each commissioning post has official communication device. Add the temporary posts according to the commissioning requirements. There should be reliable communications that can build up reliable contacts with the dispatcher. RERMSARE. RRA GAMER ERR Air conditioning device, heating and ventilation facilities in the commissioning area can be in normal operation based on the design. osm@ 4001 FT JR +} fm 2 @OMW 98 $s BT LALA Bah Central Kalimantan 2*60 MW Coalred Power Plant Turbine Unit Startup Commissioning Plan 5.1.9 ERS S TREE LAE ILE, RABE. No.4001 5.1.9 5.1.10 5.1.10 5.4.11 5.1.11 5.1.12 5.1.12 5.1.13 5.1.13 5.1.14 5.4.14 6.1.15 5.4.15 5.1.16 5.1.16 5.1.17 5.1.17 5.2 5.2 5.2.1 5.2.4 6.24.4 Measures for sunstroke prevention and cold prevention should be taken in the hot ‘Seasons or at the hot temperature posts, to ensure personnel safety. 27 RBH, eH, Cee R er eHOmEt. The main machine hall has been completely sealed up, and accepted by the technical Supervising departments, FAR, UL SD BM WU RELA BH BER a, Environmental protection, occupational safety and health facilities and monitoring system should be in operation according to design requirements, Ril, WERE MMSE, RFRA OAERG SARE. Thermal insulation, paint and pipeline coloring should be finished. Systems and equipment have official names and signs. SREB ABHAER OH HE. Containers of each kind has been under inspection and have been sealed up, without foreign matters. SON. BER. RRA IC, Ee, RARER, CETRETL. Fuels, coals and dematerialized water have been stored adequately, meet the equirements and is in accordance with the design requirements, Chemicals have bees stored adequately, SHEARED REEF. Spare parts and other necessities are ready and complete. RALA, (RAST Re. Tools, instruments and various record forms are ready and complete PRBS BRE INL BR GRE LM RSH, Problems of equipment and system exposed in the functional parts and components testing stage have been eliminated. RERRRMA RNR FASMBE ARERR ARG, SHREW LURE BER. BER MEH TF AL AREER, SUA oH, Re Hi. MNS H eRe Fe Conditions for Equipment and System La Turbine Section. PREPS HON, CRE. dz, SIRO, SERIE, Ty aRITE RHR IE tmi 4001 1 sb om 2x GOMW #8 HE os Hh FOUL A ARTS No.4001 5.24.4 5.21.2 5.2.1.2 5.2.1.3 5.2.1.3 5.2.1.4 5.214 5.2.1.5 5.2.1.5 5.2.1.6 5.2.1.6 5.247 5.247 5.2.1.8 5.2.1.8 5.2.1.9 5.2.1.9 5.21.10 5.21.10 5.2.1.1 5.21.11 5.21.12 5.2.1.12 Central Kalimantan 2x60 MW Coabfired Power Plant___ Turbine Unit Startup Commissioning Plan Bie Valves on the pipeline system, including manual, electrical or pneumatic valves, have been calibrated and can be operated easily. Direction and opening indication are correct. RGR, SEAS AA, BRET, RMT. HLM, SRR, A. KELME, RABRETOA HE. . Water tanks and containers of the deaerator and condenser hot well are cleaned up. Water level gauge and oil level gauge work normally with clear indication. All the steam-water pipes have been flushed and meet the requirements. Deaerator safety valves are calibrated and meet the requirements. ETS, DEH SREB, WH. sn RIE. ETS and DEH functional tests and inspection are over with correct logic, activation and indication. HW ERA RRS RBA ‘Turbine control and protection system static test meets the requirements. HAG. MRK. RETHEAH. Pipe purging of the auxiliary system and gland seal system meets the requirements RRA. TRS, ARTA, MM, MIE, SALE aA. Lubricating oil system, jacking oil system and oil circulation cleaning are finished. The oil quality test meets the requirements, oil tank oil level is normal and the tuming gear can be put into operation normally. KEARTEN, MORAG, RGASHMALTAER. Vacuum system operates normally, water filing for leakage inspection of condenser and system cold-state evacuation meet the requirements. LEAR RAI, BKB REE, FEMME. Water spray and atomization of the LP rear casing water spray device is good after being washed. The two sides are even. OKRA LARISA, TAB AN EIA Individual system and equipment commissioning of electrical feed pump group has met the requirements. Functional check acts correctly. AR. LKR. BYR. SUKRPRLR FO CIE. dustrial water pump, condensate ents through testing and are Auxiliary equipments like circulating water pump, it pump and closed type water pump meet the req accepted and signed. i, ARR SE BA BK RP ATE BR HP and LP heaters and each drain protections can be put into operation normally. RARRRMRTEE, ERA HP bypass system commissioning has been finished and can be put into operation normally. ayn®% 4001 FB st im 2x GOMU M$ Hy STH ROU R SHAR R No.4001 5.3 53 5.3.4 5.3.1 5.3.2 5.3.2 5.3.3 5.3.3 5.3.4 5.3.5 5.3.5 5.3.6 5.3.6 5.3.7 5.3.7 Cental Kalimantan 260 MW Coal-fred Power Plant Turbine Unt Startup Commissioning Plan BRU, ARE MRE Organization, Staff Arrangement and Technical Documents Preparations. TEE SAMUS ROT OUR, BUUARHOKERAR TRH, fit BURNIE, 2. . Company in charge of the project should build up unit startup and acceptance committee and its branch institutes, clear about the responsibilities and. task assignments, according to the startup and acceptance specifications. EMU ayaa aE ALT ahi oe THE The ‘construction company should assist the trial running department in the Comprehensive management work of startup and commissioning, eA ia wet ALA ae oh RI ys, ARKH, HREAHNWMRAR, 5 FA TABS BA Be EEA. trae Commissioning company should acts according to the authorized unit startup and {hal running plan, prepare qualified commissioning operators and has a clear post responsibility system, VaR fa mI OLE Re sbitiZitRI, FRE AABN ARTA MRMARES st aH, HAS SWAHARARRAZIE. ORGS BB Aa ERT] HOARE BAER, at startup and trial running programme, plan and testing plan for commissioning items having great influence have been approved by the chief, ‘commissioning commander and SEAT RT RAL aE, RSS MMMBTAR RIOR, Jee BR MRO HH FEM. EAT IEA AMR UNSERE, REE AR LL tT RR, Operational department should prepare operational and laboratory staff of each post and has ‘2 clear post responsiblity system according to the unit startup. ‘and commissioning plan. To ensure the operational operations and trouble shooting reasures, the operational staff should be trained and meet the post requirements through testing MINE RRR ATT, REE SERIO. GP RE EO AE GT ROR. AT MABEM BARAK, SUL SSL KEES Aah BURA, FRR, HL MRS hE RINER, Fit LACIE AHA, SH CB LSE EEIhL. SHA | RS RAR cE LER REAR, Se HERB i ee PREBLE, RR. SRM ERR ETE. The construction company should prepare enough maintenance staff and have a clear Post responsibilty system. Maintenance staff should be familiar with the post equipment osm#4001 bn 2% GOMW He HE Bh POLL aT No.4001__ Central Kalimantan 2x60 MW Coal-fred Power Plant __Turbine Unit Startup Commissioning Plan 5.38 5.3.8 5.39 5.3.9 5.3.10 5.3.10 64 61 6.1.1 6.44 6.1.2 6.1.2 (Gystem) performance and be capable of the maintenance work under the uniform command, without equipment & personal accidents and interrupt of commissioning work. MIMUMSARERS (AR) MARGIE, HM, WE TAAR, Wie EG, RASH ERIEER, The construction company should prepare. all the installation and acceptance certificates of the trial running equipments and functional parts and components testing, and commissioning and setting records. The acceptance certificates meet the requirements, documents are ready and complete, meeting the trial running requirements. RERANAMRKAH, REAR LEER. Fire fighting equipment at the trial running site. Safety and security meet the requirement. SANSA ERR OSA AEE, MERE RABE, RE AAA wa LHe. involved in the unit startup and commissioning work should do the under the uniform command based on the individual responsibilities. HABKADEF RRBA Unit Initial Startup Procedures and Test Items BSAA MRM ‘Test Must Be finished Before Commissioning and Startup. ‘SURES a STN se RA He RNR PRY MFT Sie AER. ETS BRIAR. Sea BALL. FP. IRI, ES WE EE THe HE ALA SURE DAR. ‘Transmission tests before unit commissioning and startup not only include MFT operational test, ETS trip test, generator & transformer protection test, turbine, boiler and electrical interlock test, and also includes other interlock tests and valve - transmission tests of each specialization. For the detailed lists,, refer to the commissioning and startup plans of each specialization. MFT sh feikae MFT Operation Test FSSS ASEM MAINE TPES MTR, BIE MFT RAPER, MET SIHE SAPARD IT, FURS — RH FSSS system monitors the some equipment operational conditions during boiler operation. Once some MFT condition happens, the MFT will be activated, all the fuels in the furnace will be cut off and the initial trip cause indication will be sent out. ETS Bei ETS Trip Test ARGH ARAN LEE ASH REMAN RS, ALUN SRD CARRY, ATLA, RAED. Turbine emergent trip system is a system to monitor some important turbine signals and 10/74001 JE bn 2x GOMW We Ht a POUL RI Central Kalimantan 260 MW Coalfired Power Plant __ Turbine Unit Startup Commissioning Plan ensure turbine safety. When the monitored parameter is over the limit, all the steam 6.1.3 6.1.3 6.1.4 614 6.1.4.1 6141 6.1.4.2 6.1.4.2 6.1.4.3 6.1.4.3 62 62 6.21 6.21 6.21.4 621.4 6.22 6.22 6.22.4 6.221 6.222 6.222 6.223 6.2.2.3 623 6.2.3 6.2.3.4 6.23.1 6.2.3.2 6.232 6.23.3 admission valves will be closed to realize emergency shutdown. BEAR RY Generator and Transformer Protection Test. BL. BP. RGR Turbine, Boller and Electrical Interlock Test. $84" MFT ETS 24848 TRIP Boller MFT—-+ turbine ETS— generator and transformer group TRIP 483" MFT AGL ETS 23844 TRIP Boller MFT—+ turbine ETS—+ generator and transformer group TRIP $93! MET BL ETS 238/81 TRIP Boller MFT—-+ turbine ETS—+ generator and transformer group TRIP BRAT RE TD Tests to Be Done in the Process of Turbine Speed Rising in the Startup and Commissioning, POPU Orpm ith When turbine speed is 0 tpm: WER ALE Te ee. Measure the insulation resistance of generator stator windings. ‘FOULS 29 500rpm Ht: When turbine speed is 500 rpm. aT, ARBRE. Trip and frication inspection, FRAMES IAL F 30min. Warming time no less than 30 min, REM. Vibration Monitoring. FABLES 1300 rpm ft}: When turbine speed is up to 1300 rpm. FRBL, REEL TEA F 30min. Warming up and the duration no less than 30 min. S32R7E 600 rpm it: ATTA A shi When the speed is up to 600 rpm, check the Jacking oil pump is withdrawn from ‘operation automatically. Ra. usyn1 4001 Je in 2x GOMW Me POUL ATR No4001 ___Central Kalimantan 260 MW Coafred Power Plant _ Turbine Unit Startup Commissioning Plan 6.2.3.3 Vibration Monitoring. 6.24 PULSE 2300 rpm ft: 624 Turbine speed is 2300 rpm. 6.2.4. REL, WEAN AAD F 30min. 6.24 Warming and the warming time no less than 30 min. 6.24.2 HR 6.24.2 Unit passing the critical speed. 624.3 Hah. 6.2.4.3 Vibration Monitorig 6.25 — HLEEH 3000 rpm Bf 6.2.5 When turbine speed is up to 3000 rpm. 625.1 HRRARIRS), AULT SM, BRAKOM. 62.5.1 Measure bearing vibration. Check the turbine thoroughly and record the relative parameters. 625.2 aLPanT ite. 626.2 — Turbine Manual Trip Test. 625.3 KbLEM RR. 625.3 Turbine Main Oil Pump Changeover Test. 6.25.4 EARN I. 6.25.4 — Emergency Governor Oil Filing Test. 6.25.5 OPC HRM: 109% MBE HE. 6.2.5.5 OPC overspeed protection test: 103% of the rated speed, 625.6 iaaeEtEe. Electrical Overspeed Test. SARA B SOMME EAENIT. TITER. When the main steam pressure is 50% larger than the rated steam pressure, perform the tightness test of the main stop valve and governing valve. RULER BTM: Electrical test after turbine speed is fixed. SDL RR, Generator Outlet Short Circuit Test. ROMER B= A Generator connected to the main transformer three-phase short circuit test. SAAR Es CSR Generator connected to HV station transformer outlet short circuit test. RAMS wy@% 4001 61 JB im 2 BOMW #8 3 os BT POURRA R No.4001 6.264 6.26.5 6.26.5 6.266 6.2.6.6 6.267 6.267 6.27 6.27 6.27.4 6.27.1 6.27.2 6.27.2 63 63 6.3.1 6.3.1 6.3.1.1 63.1.4 6.3.1.2 6.3.1.2 6.3.1.3 6.3.1.3 632 6.3.2 6.3.2.4 6.3.2.1 6.3.22 6.3.22 6.3.23 6.3.2.3 64 Central Kalimantan 2x60 MW Coal-fired Power Plant __ Turbine Unit Startup Commissioning Plan ‘Generator No Load Test. RST GR Excitation regulator test under generator no load. PLAT BEAT (BE © Generator no load de-excitation time constant measurement. WER BPE FRR RA. Generator stator winding residual voltage and phase sequence measurement. ELF AE MAE Fake synchronization test and quasi-synchronization test. HERE, HH SERGI. Put the #1 main transformer and #1 station transformer into operation. MTRBLM OFAN FHA RM, FRR. Perform the fake synchronization and quasi-synchronization test of the switches at the ‘outlet of the generator and record the waves at the same time. ATE Trial Running When on Initial Load. SLE, 4 SMM Ht ‘Turbine Synchronization with 5% of initial load on. EEPT. CTIUAMAMAR, MAR DMAME RT BRN ERE. Measure the phase relation of PT and CT. Check the correctness of the protections like generator lost excitation pL hh ta Fae Shaft voltage measurement under motor on load. MB. Magnestat Test. EB 20WME RM BEIEAT 4 NOT. ‘When the load is up to 20% of the rated load, operate stably for 4 h. APURT Motor Removal. PRE. Mechanical Overspeed Test. PTET POLE. Trip the turbine for idling test. AA RATE. w/t4001 Je ob mn 2% GOMW Me ak FOUL RAR. No.4001 Central Kalimantan 2x60 MW Coal-fred Power Plant __ Turbine Unit Startup Commissioning Pian 64 641 6.44 6.4.1.4 64.1.4 6.4.1.2 6.4.1.2 64.1.3 6.4.1.3 6.4.1.4 64.1.4 6.4.1.5 6.4.1.5 6.4.1.6 6.4.1.6 6.42 642 64.2.4 64.2.1 6422 6422 6.4.2.3 6.4.2.3 64.2.4 64.24 6.4.3 6.4.3 6.4.3.1 6.4.3.1 6.4.3.2 64.3.2 6.4.3.3 Unit on Load for Trail Running. ADAM, BHAE 0M AM, MMBTEE ARRAS. HOCK it. Unit synchronization with initial load, then the load will be increased to 20% of the rated load, After the unit operates stably, try to put the coal system into operation. Monitor the steam and water to meet the requirements.” FimWeite. Power Supply Switchover Test. FG a. Close the automatic initial regulation, HASH. Pad vibration and shaft vibration monitoring. mA, BHA. Put the LP and HP heaters into operation. RL RB. Start up the dust removal system. BHR. BRAG. Start up dust and slag removal system. A ISOMER, UTM RRL WE. Unit is on 35% of the rated load to perform the initial adjustment of the combustion system. BIKAR EH Monitor the steam and water quality, which meet the requirements. Wal, EKITS RH. Put the main steam temperature and main feedwater regulation into trial running operation automatically. ARKH. Thermal expansion inspection. RRR Pad vibration and shaft vibration monitoring. PLA 50%~80%BLE NA» Unit is on 50%~80% of the rated load, TMA DARA RH ATR Perform the combustion automatic governing test and other RRR Pad vibration and shaft vibration monitoring. RRS usr®F 4001 Jen 2x GOMW Ht He 8 AOU eset pital Kalimantan 2x60 MW Coal-red Power Plant Turbine Unit Startup Commissioning Plan 6.4.3.3 Put the soot blowing system into operation. 6.4.3.4 SOMW Sister ee eae eID 843.4 When the load is up to 52MW, perform the vacuum tightness test 644 BUA 100% BIE Ay. 644 Unit is on 100% of rated load, 6.4.4.1 FBNRvERtES, PRA Stee. 844.1 Boller combustion adjustment test and boiler steam tightness inspection. 6442 ATA STB 6442 Thermal automatic regulation device adjustment test. 64.4.3 AVR Hi TriRye. 6.4.4.3 AVR Load Thrown -on Test 64.4.4 peel TES RARER Sah RPE NTE On, MERE EAA 6.4.4.4 Measure the uneven output of the HV station transformer, generator and generator transformer protection differential current. Check the correctness of the negative ‘sequence power. 644.5 ROM K eH 84.4.5 Monitor steam and water to meet the requirements, 6446 aR TL A. 8446 Pad vibration and shaft vibration monitoring, 7 BLASER rie a Unit startup Procedures and Shutdown 7 AR 71 Cold Startup PULA ORANGE 5), 2 RPE 0.98~1.47MPa, SEARAUEE 300~350'C, ez SWAT 50°C UL _Liv thir, ERAURAT Me Bie 50~80°C, ROL aR aS ARMA BHR. REPUB 60kPa DLL, PUPS oie. BUR HRAOTOR, DEH Bele, PFBZ 30001m wee. When the condenser vacuum is over 60kPa, confirm the main steam meets the DeHTements. Increase the turbine speed to 3000 rpm and then fix the speed through DEH, according to the startup curve requirements, SAUER S, MASH. REFERA, ROU, # scene, BBL 30min, REBAR RRA RA 6/714001 6 JB + fm 2 BOM M8 $8 os BT OU Nooo Central Kalimantan 2+60 MW Coa/fred Power Plant Turbine Unit Startup Commissioning Plan After turbine speed is fixed, Inspect the unit thoroughly. After the unit is stable and Normal, make it on 5% initial load and warm up for 30 min. And then increase the load according to the load curve, UPAR EER, FRNA eRe Bah eR TRE. The following is the.general ste} ps and the detailed can refer to the commissioning and ‘startup plans and operational codes of each specialization. a Me DR TE A at om BR BH ‘Step [Operation contents [Additional specification B31 SEAR, A—-BRA, REG ROE] ATER. [Start up one circulating water pump and the other] [standby Check the normal operation condition off ‘circulating water system. Aa- BARR A-GSH, REM RoE (Start up one closed type pump and the other ‘standby. Check the normal operation condition of| \circulating water system, OK, FL, EMSA, [Fae AE. (0. ie 2 a EH Ft F 0.08 ~| 15Mpa. WikAREE 35 Bi] 45°C {Start up AC oil pump, exhaust fan and the DC oil lump is standby. The lube oil system in operation. _|° ci heck lube oil pressure within} .08 ~ 0.15Mpa and temperature| ithin 35-4570, [aa ES a SR. [AER UAE 1.96MPa EA |Start up HP oil pump. [Check oil pressure around 1.96] MPa. TR, AAA RIS, TRS BER [Dek iA GB Bea AE HOHE TAA a RE OMpa ZAR #3 SEAU2E > Ze Raha 2h MeoREE A, [Start up jacking oll pump. Confirm the shaft has} lbeen projected. Record jacking oil pressure of each| [pad and shaft projected height. Put the turning gear] into operation, (Check jacking oil pressure at 9 Mpa. Put joperation 2 h before the startup at least. tuming gear _ into a3) SR REAR, PRK. fA bY. [Start up one or two demineralized water pump(s) t make up water to the condensate makeup water tank. ‘To the high water level. RASS, ARABI. i hE IER AKA. [Start up condensate delivery pump to make up water ito the condenser. [To the normal water level. Ba SREKR, ABER, MRR EK, ATURE RGD 16/1#1 4001 sb tn 2x GOMW HH BH No.4001_Central Kalimantan 2x60 MW Coalfred Power Plant [Start up one condensate pump and the other [standby. Fill water to the deaerator to flush t lcondensate system. . Ae Turbine Unit Startup ‘Commissioning Plan Mae KEE RRET RARER, A Seika Ak RL RRR. PURE. JAfter the adequate pipe warming to the steam [supplying system by using the live steam source, put the desuperheating water system into operation an keep the steam pressure and temperature stable. ERAT RA, ERA OKRA HRHR<200PPb. HRA EH a, Hb ate ae AFM, SARK BEAF 100°C. [Change the water in the deaerator and heat until the] iron content at the deaerator outlet is less than 200| IPPb. AaB AR, ARP EK RADE 2 Dabae BRAD F 4 Pit. HR AP Sek 4 RP OBE BE Weeait 42°C. ‘Start up electrical feedwater pump to fill water to the! boiler, no less than 2 h in summer and 4 in winter, [Temperature difference between| ithe boiler feedwater to the boiler| imetal temperature no more than| \42'C. aaP ERP BE. [Boiler water filing for cleaning. ara ka a a. |Confirmed inspection items before boiler ignition. Baines esa. (Confirmed inspection items before electrical startup. VA 35 Bi OR RRS |Confirm the HP bypass pressure reducing valve is at closed state. ASR TMS, ILA Re. Ma ee eR | 0.101~0.127 MPa. [Start up the vacuum pump for evacuation and pul ithe gland seal into operation. [Pressure behind the steam seal regulator within 0.101~0.127 Mpa Saar. FR. LAS SAH RT [Boiler temperature and pressure rising. [Perform according to unit cod start! lup temperature and pressure rising) |curve, PLATE 773 0.98 3] 1.47Mpa, WE 250 5) 300 | [RMR MRAR EMRE TL, HEI BL INE ote sg ws8 4001 No.4001 [When pressure within 0.98-1.47, temperature within) Te st dn 2 GOMW 8H os ST Central Kalimantan 2x60 MW Coalfred Power Plant a FUER SHER R Turbine Unit Startup Commissioning Plan 8 — [250-300°C, boller maintains stable combustion) no"OUGh inspection before unit lworking condition to be ready for turbine start. S 19 |OUR SAAR, EME 500mm) Paha ia, METRE. [Turbine use cold state Startup mode. When setting 9 [the speed at 500 rpm after being latched on, trip Imanually for fication inspection. 20 IEA. LRAT, MLE EW 500rpm. EBL 30min HEAT ET eee. ‘29 [batch on turbine again after t operates normally. Set\Warming for3O min for thorough Iurbine startup speed at 500 rpm. inspection. PRIM 30 SOF, PERI ELAUIKH| 24 JE% FREI 1300 rpm BE ADR LA De Sah a Ae SEH IRAE 6OOrpm AsHiE HH. Medium speed warming for 30 min| l21 _|Inerease the speed to 1300 rom after the normale” ePe Teo cou ake differential expansion and vibration. J22 TE FFR I 2300 rpm ea See IRecord_the parameters _when] az |inetease the speed to 2300 rpm ater the normal scsi an eee eres within el pose lrange and warm up for 30 min, 1. Seana. eal? MRD. los, ULF 3000rpm EIR, PLASMA, IATA Fist 3. 39007. (areata. 4. FAALBL ah BIT 5. BTA AR 7 Vibration analysis and monitoring, l2. Oil pump changeover test. ; la. Main stop valve andl Fix the speed when turbine speed increased to 3000] : : [23 pm. Check the unit thoroughly and do the relative) Governing valve tightness tests. l4. Turbine local manual tripping test. lS. Perform the relative electrical tests. 24 EM, ASHE, MAUR. [Apply for synchronization from the dispatching] [24 center and synchronize the unit after the approval is \got. 1/71‘mE 4001 1 JB oh mn 2% GOMW WE He 4 No.4001___ Central Kalimantan 2x60 MW Goal-fred Power Plant a POLL RIT Turbine Unit Startup Commissioning Plan 25 (Fe ES SFP. ACR. RULER [Check exciting voltage and current! 25 _|Use automatic Synchronization method. iatgeetinny 26 PLAIN 5% Ble ther, RAL TT RBL 30 FFF. \Unit on 96 rated load during synchronization an 28 check unit operational conditions. fWerning|up for 20) rmin., PAZERA, HR O“MEAA. ARR. 3 27 laMvvimin, EBL 4 “hit, SERLATARSEMRE peor [After unit operates normally, increase to 20% Ofl>s form piant service power supp lb fated oad snth aril rte of Shin, Warm ca F Pee lor 4h and do the relative tests. een PURE Star, AEALMET, YOLEN 3000rpm. ifr 28 ear» [OPC is, HA, HARE RI. [Decrease load, disconnect the generator and Keep|OPC overspeed test, _ electri 128 turbine operating in 3000rpm and perform turbineloverspeed and mechanical relative tests. loverspeed test 29 BR TERG, FUBLIERE 3000 rpm. 29 [After the overspeed tests, fix speed at 3000 rpm. (30 PRALT IE AL, CAMPHT RAT RMR PE. 50 [Tip turbine, and perform boiler safely valve inspection and tightness test. (31 RRP SET TA PERI, BLL PRK SE | a Hh a [Synchronize again afler boiler valve si) pepe coer eae Electrical on load test. PLEATS 20% BE Ha: APM E SEUI aR . sa i ee A i. AOA, BEANS PRL AHR a. OI ARR FANON. PET PPE 1 Unit on 20% of the rated load gradually. 2 inital adjustment of boiler combustion system. bes auting HP and LP heaters [3 Adjustment test of thermal automatic controlinto operation, do not recycle the| 132 device ldrain water. Change over the| '4 Turbine bearing vibration monitoring. jauxiliary steam and deaerator) ; : [steam source. '5 Put LP heater into operation. 16 Flush HP heater and putit into operation. 33 (APE sexe es BAS Xm RHEE, Bi w/t4001 1 JB =H im 2 GOMW 98 4 Hs HHT No4001___Central Kalimantan 2x60 MW Coalfred Power Plant EBLAA Soret, WORE. ARERR SH TET Aha oa 2s RH. @ Turbine Unit Startup Commissioning Plan JER SBREN seek FA), BLA AH Ria I33, lUnit on 35% of the rated load gradually. [During unit load increase, observe HP and LP; lbypass working conditions. (Generally, when up to 25% of thel rated load, the HP bypass will bel iclosed and unit is in sliding pressure operation mode. PUL NIT Waa He E 50% Bie HH aE A Sah PRP HY SSL AL Gaia Bee [Unit on 50% of the rated load gradually. [Check the differential current value of each electrical lprotection. [Adjustment tests of thermal automatic control ldevice. REL ARP AOR I 6 Lesa rE 80% Mise tii: AES SSR ES RS RR A MRA. BATE RARE. saEAT REPRE. 35 [Try to put boiler body sootblower into operation. |Unit on 80% of the rated load gradually. |Perform combustion automatic adjustment test and) jother systems tests. [Perform the vacuum tightness test. [Put the CCS system into operation for load change} fest PALE AE 100% Me Mets WARE COMMER, MIRAE KAT AK. AL Ana TRE Ae. | i aL HR. (Ai Soh PRP A SLL. (A BE Be HL Se FR 1. PL He 2. RAD MRP MERA 3. RASMA BM. 14. Zeta BL, HRA ZK Ah BH ky AREAL. PPLE RET A ERE PBK A BASEL 8 i36 [Unit on 100% of the rated load. |When unit load is to 90% of the rated load, turbine| |comes to fixed pressure operational mode. |Thermal automatic adjustment device adjustment test. 11. Unit thorough inspection. 2. Put all the protections andi instrument into operation. ‘3. Put the entire automatic device} into operation. 20 / 719 4001 5 Im 2 GOMW 2 SEH 4001 __ Central Kalimantan 2x60 MW Coal-fied Power Plent__ Turbine Unit Staitup Commissioning Plan [Generator shaft voltage measurement. Jé- At load thrown-on stage, change] Differential current value of each differential he, whole, system water andl ee lean containers according to| [protection inspection, steam- water conditions during} ICheck generator stator earthing protection for three! each turbine and _ boiler times and the values are all wave values. "| shutdown. [720 aT eR TT, MIL Fae + RBS RL APT PRB Ain CRB RIER 5. RP BRAK 100% | MAAHRERASRAT RAE OER. 5 AR 9. RAGE ‘Trial running testing for 720 h under full load, meet |the following conditions: 1. Generator keeps the rated power on the! nameplate. Boiler oil is interrupted and put coal into operation. Put ESP into operation. Put HP heater into operation. Normal switchover of plant service power supply. Utilization of protection device is 100% Thermal automatic device utilization andl adjustment performance meet _the| ACCEPTANCE requirements. ‘Steam and water quality meet the requirements. Soot blowing system is in operation normally. 37 ex SF Fos y 37 Te TES oo 72 PUA. A BARA 72 Unit Warm-, hot- and Extreme-hot state Startup. 724 ARMA DUS RMPRSR: 7.24 ‘Turbine Hot State Classification and Start Parameters. ayn4001 FB H+ Mm 2x GOMW #R HE oh 3 ~ PALAU Bari No.4001 Central Kalimantan 2x60 MW Coal-fired Power Plant Turbine Unit Startup Commissioning Plan RSH a Ak oe B ARS (te) AURA (MPa) EMR CC) we 3150 2147 2250 ae 150-300 22.58 3350 RE 300~400 3.0 535 BRE 2400 9.0 535 fain steam | Metal temperature at i 4 Main steam pressure | Main steam ameter | governing stage | ar temperature (°C) Startup mode Ce) Cold state =150 3147 2250 Warm state 150300 2258 2360 Hot state 300~400 30 535 Extreme hot state | 2400 30 335 7.2.2 H. ASHAPRXBH RE MAEM ARS. 7.2.2 Control the high temperature part supercooling and negative differential expansion is crucial during warm and hot startup. 7.23 ABR RE RIT: 7.23 Startup operation and Considerations: 7231 8. ASAT, HARA A, BS Me, HO, FUE IR ERLE L, BARRA. EA. HR, Sit BU OL AES aS BPM EAT FL EK, Pit, FB ab nh eR a ae a OE. 7-31 During warm or hot startup, especially the extreme-hot startup, due to the high temperature of each part, after the turbine startup, speed up, synchronize and throw en load as long as the inspection can catch up. When the load is increased to a value that the casing temperature is the same to the casing temperature at the corresponding load under cold startup, increase the load to the rated value according to the startup curve and specified working condition procedures. 7.23.2 UARUKRU, RRA SALED, BOaUT FREE. 7232 Before and after boller ignition, except operating according to the cold state startup Specifications, the following should also be performed: 1) aH ME 40°C, 1) Oil cooler outlet oil temperature no less than 40°C. 2) AAEM, FAIS, RAMS emia, Lee Ra. 2) ‘Supply steam to the gland seal first and then evacuate. Shorten the time from the steam supply to the turbine starting and mask sure no too high vacuum before turbine starting, 3) SERB AE-0.04MPa, MRRP ALK, SPRIRIRH ERA. ayni 4001 FRB sh fm 2x GOMU #8 os TE MALLE ahi No.4001 __Central Kalimantan 2x60 MW Coal-fired Power Plant __Turbine Unit Startup Commissioning Plan 3) When the condenser vacuum is -0.04MPa, inform the boiler to ignite and put the bypass into operation according to boiler needs. 4) SAUER A FEL SOCUL, MPLAB. WITS S Be, ERARULE A 50~100 CHAE 4) When the main steam temperature is more than 50°C higher than that of the HP inner lower casing, stop the self start because the auto main stop valve and governing valve are not tight. Principally, the main steam should have a superheat degree of 50~100°C. 5) HFPRSRRE, ERADEMIA. WR. RRA, POLE 5) Pay attention to see if the auto main stop valve, governing valve and extraction check valve are tight, due to the high rolling parameters, to avoid turbine seff rolling. 6) EMR. WMP MSR, AS AERA Re, Donn 8) Main stop valve and governing valve are cooled down quickly after boiler shutdown. Pay attention to monitor the inner and outer wall temperature of the valve shell during startup. No too quick heating. 7) FALE — PE FRR MARSA O.03mm, BUCBNIT MEHL, BAe. SURA, MRR aaah. 7 If the unit bearing cover vibration under the primary critical speed exceeds 0.03mm, trip the turbine immediately and put the tuming gearing into continuous operation. Ascertain the causes and restart up it after the faults are eliminated, 8) DUDE AS i, CARE NFR SE ME EI 5 LAS SU BT RA EL 2-0.060MPa, HFMHBESBO°C 8) After confirming the unit is normal, increase the speed in the specified speed rising rate to the rated speed. During warm state sliding parameter startup, condenser vacuum should be no less than -0.060MPa and steam exhaust temperature no more than 80°C. 9) WS VLR, RESETS HIT, DK H I, URIMR AE, Peat sie ray ia) QANTAS EA F Ra HEY 003mm 9) During the hot startup and extreme-hot startup, the continuous turing gear rotation ‘should not be interrupted. If interrupted, then use the interrupted tuming gear rotation. Restore turning gear operational time over 2 h. The shaft bent value is not 0.03 mm larger than the original value. 9) ERCERST, HHA GMS, HACE 0.101~0.127Mpa, ASE WRASAYy 150~260'C. #as. HAAS Iy 250~350°C 9) Under the barring state, supply steam to the shaft seal first and then vacuumize. The shaft seal steam supply main pipe pressure is within 0.101~0.127Mpa. Front steam seal temperature is within 150~260°C under warm state, while 250~350°C under hot and extreme-hot state. 10) BUA RI BER I6 2 Bk, CEB SDR, LABORED IER 5 SPNEAL. PURE REM OT OR 10) Drain water fully before unit startup. When starting under extreme —hot state, casing water drainage should be started 5 min and then closed after the unit starting. Meanwhile, pay attention to stop the HP bypass from operation after the unit starting. 11) TERGELR, HERS A RRR 11) After starting the turbine, pay special attention to the inner frication sound, 23/71#5 4001 1 JR sb dn 2 GOMW #8 HE os Bh TE POLL No.4001 Central Kalimantan 2x60 MW Coalfred Power Plant _ Turbine Unit Startup Commissioning Plan. 12) 12) 13) 13) 7233 7.2.3.3 73 73 7.3.4 wa. 7.3.2 7.3.2 7.3.24 7.3.2.1 7.3.2.2 7.3.2.2 73.23 73.23 7.3.2.4 PHBE 500pm TERME FRAME 5), PERS FEA IMAF 15min After unit starting, check thoroughly when the unit speed is at 500 rpm and confirm (the stay time should be no more than 5 min.),the idle running time after the unit speed fixation should be less than 15 min. FE PSO Bh Rs GT PC BE FR. TERT, Babe S WANT. 2E. ARZS. MBA PRE DE ALE AAT, ‘After the synchronization, increase the load to the load corresponding to the upper casing upper wall temperature of the governing stage as quickly as possible and the casing temperature has no obvious change. During the load, increasing, pay attention that the casing temperature rising, temperature rising of auto main stop valve and governing valve, temperature difference, expansion differential and axial displacement do not exceed the limit and pay close attention to the unit vibration condition. FEA ABN HME SEE OR ET Finish other operational items during cold startup and load thrown on. DARE Unit shutdown PLATES LAE SP NR Me 5 UE a HA a 5 a TO a ELIT EH Preparation before the unit is shut down ‘Test the AC and DC lube oil pump, speed-regulating pump, jacking oil pump and turing gear motor separately and make sure they will work normally. SERA. MYULAMEMRE, BRE. Make sure each main steam valve and extraction non-return valve are flexible and not jammed. ATMA AHA. SRRA. RASSAAM NBL. Perform the pipe warming of gland seal auxiliary steam source, bypass system and standby gas sources of dearator. WAG: Load reducing WAMST, WR WLR, WG 10 SHMER—K Record tank temperature when the load is reducing. Keep record from then on in every 10 minutes. Ph 1-2MWimin ASIST Reduce load at the speed of 1~2MWimin. ARPT ARI Put bypass system in service at any time according to the boiler operation status. DRI, PERUAARIEINAEG, SARA, RAIA, ARE wasn#5 4001 © Jee in 2 GOMW A HE OB Hh POUR No.4001___Central Kalimantan 2x60 MW Coalfied Power Plant __Turbine Unit Startup Commissioning Plan 73.24 7.3.2.7 7.3.27 73.28 73.28 7.33 733 7.33.4 7331 7332 7.3.3.2 7.3.33 733.3 7.3.3.4 2) 3) 4) 5) ARRSE CIEE. SASHA RRMA MLA, RMR AE SRT Pay attention to the differential expansion change when reducing the load. If the differential expansion is large, slow the load reducing speed and input the high temperature gas sources of gland seal to keep the differential expansion within permitted range. If negative differential expansion is increasing and the measures taken is invalid and will influence the unit safety, slow the load to zero or latch of the unit. RSME H LIE MGS SS. IR PRR ACA A Te Pay attention to the level adjustment of condenser, heater and dearator during load reducing. RE. 2 # EGER INAS Rh NF BRE 7) O.3MPa BY, He ARMIES AIM, ERR “mime. ‘When load is reduced to be the same of the pressure of #2 high temperature heater while lower than 0.3MPa of the dearator pressure, retum HP heater drainage to #4 LH heater and relieve “HP Heater Protection”. PTR 2OMW HAT, TFA TAIT Open all drainage valves of steam turbine main body when load is reduced to 20MW. AED, SEMAN, RASTER DPE. BER, ERT fae Watch the unit vibration situation closely during load reducing. Stop temperature and pressure decreasing when there is abnormal vibration. Latch off the unit if necessary. HL Shutdown RE SHB RA, RRBURARAEL, PERMA CAM ALA STIIPPOL), SSCA, RE. IMRT UA BAL Ai. Contact electrical engineer to shut down the generator when load is reduced to 3% rated load. Notice that the steam turbine can keep idle running (or latch off the steam turbine immediately). Start up AC lube oil pump, the HP and LP heater shall stop operating with the steam turbine. FMF, READER, WAAR MRP, BERRA FB Latch off to stop the steam turbine. Check to make sure the main steam valve, regulating valve and each extraction non-retum valve are closed. Note to slow the rotating speed. DREARY) Remove every protective device (except low oil pressure protection) See Fie PRE: ERAUTLAR ES, DHA, WK, Wi, AREER. PORES 600r/min, EATNMRAAH, AFD. FERMES 300rmin, PukKe wit REZ 100rmin, FARMER: RTE, SBS, PLAN, PRB. 2/71