Confidential

Aker Powergas Pvt. Ltd. Calculation Cover Sheet

Client : Reliance Industries Limited

Project No : 2090 / 1717

Project : RIL DMD PTA 5

Calculations for : Shear Connection - Beam to Beam Type S1

Statement of Verification

The following was verified :

1. Inputs : Yes

2. Design Basis : Yes

3. Method of Calculations : Computer

(Computer/Manual)

4. Assumptions Made : Yes

Verified By : RAS Date :

G-ENGG-008.005-F-00 417963035.xls
 Confidential

Calculation No.

10000-SCC-GZZ100-016

Rev. 0
Sheet 1 of 11

7/3/2012

G-ENGG-008.005-F-00 417963035.xls
 Confidential
Aker Powergas Pvt Ltd

Revision Record Sheet

Document No. 10000-SCC-GZZ100-016 Rev. 0 Sheet : 2 of 11

Document Title : Shear Connection - Beam to Beam Type S1 Project : RIL DMD PTA 5

Client : Reliance Industries Limited Project No. : 2090 / 1717

Date Details of Revision

22/2/12 Issued for Approval

7/3/2012 Issued for Construction

G-ENGG-008.003-F-00
 Confidential
Aker Powergas Pvt Ltd

et : 2 of 11

MD PTA 5

0 / 1717

Rev

G-ENGG-008.003-F-00
 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5
Subject : Shear connection - Beam to Beam 0 SND 25/2/12 RAS 7/3/2012
Type S1

INDEX

SR NO. DESCRIPTION PAGE NO.

1 DESIGN CALCULATION 4

2 ANNEXURES

ANNEXURE - A : TABLE OF SECTION PROPERTIES 10

ANNEXURE - B : BOLT PROPERTIES 11

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PAGE NO.

10

11

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
1

2 Beam to Beam Fin plate Shear Connection

3

4 Structural Component to be coped Secondary Beam Web References - IS 800:2007

5

6 Structural bolts Equivalent to 8.8 All welding electrodes = E70XX

7

8 Standard drawing number - 10000-C63-GZZ100-026/027

9

10 [A] INPUT PARAMETERS

11

12 Load data:-
13

14 Connection Capacity in kN Beam Capacity

15 Shear Axial force Shear (kN) Axial (kN)
16 162.8 36.9 440.0 3075.0
17 37% 1.2%
18 The design forces shall be verified with factored forces from STAAD
19 Data for connection Permissible stre
20

21 Secondary Beam UC305X305X97 B2 Beam Material

22 d (mm) bf (mm) tw (mm) tf (mm) a (mm) Area (cm)2 Dpc (mm) Fu (N/mm2)
23 307.9 305.3 9.9 15.4 15.2 123 247.9 410
24

25

26 Main Beam UC356X368X129 B1 Connection Type Beam Material

27 d (mm) bf (mm) tw (mm) tf (mm) a (mm) Fu (N/mm2)
Type S1-A3
28 355.6 368.6 10.4 17.5 15.2 410
29

30 Fin Plate Dim for weld Plate Material for tp Web plate Plate Material fo
31 Bp (mm) Dp (mm) tp (mm) Fup (N/mm2) Fyp (N/mm2) tp1 (mm) Fup1 (N/mm2)
32 179.1 247.9 12 410 250 0 0
33

34 Bolts Class 8.8 Size M 20 Bolt Material

35 Db (mm) Dh (mm) Area (mm2) First Bolt Dist. Ed (mm) S (mm) S1 (mm) Nr (No) Nbr (No) Fub (N/mm2)
36 20 22 245 65 35 178 50 2 2 830
37

38 Coping dimensions Eccentricity Fillet weld

39 A (mm) max B (mm) max C (mm) max. D (mm) eb (mm) Electrode
40 30 30 130 94.1 124.3 E70XX
41

42

43 CONNECTION IS SAFE Please note this sheet is limited

44 Nr = 9 & Nbr = 2
45

46

47

48

49

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
50

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
51 tw=10.4 Section A-A
52 tf=17.5 eb
53

54 A= 30
55 D Ed=35
56
V S=178

57 d=355.6 S=178
58 S=178 Secondary beam
Main
59 beam Ed=35 Indicative Sketch
60 C=130
61 B=30
62 10 mm gap
63 bf=368.6
64

65 [B] CONNECTION DESIGN CALCULATION

66 1] Shear capacity of Bolts
67 No. of bolts provided Nb = 4 bolts Ry
68

69 Shear force in bolt V1 = V / Nb V1

70 due to vertical shear = 40.7 kN
71

72 Shear force in bolt V2 = At / Nb

73 due to axial force = 9.23 kN
74

75 Moment due to V M = Vxe

76 = 20.24 kNm
77

78 Horizontal Shear force in bolt Rx = M x Y / [ ∑X2 + ∑Y2 ]

79 due to torsion = 52.69 kN
80

81 Vertical Shear force in bolt Ry = M x X / [ ∑X2 + ∑Y2 ] ∑y

82 due to torsion = 14.8 kN 0.5
83 Ref : Elastic m
84 Total force on bolt VR = (V1+ Ry)2 + ( V2 + Rx )2 AISC vol II
85 = 83.15 kN
86 Shear strength of bolt
87 For Bearing type bolts Vdsb = Vnsb / gmb = Fub x (nn Anb + ns Asb)/(√3 x gmb) IS 800:200
88 Where, nn = number of shear planes with threads intercepting the shear plane = 1
89 ns = number of shear planes without threads intercepting the shear plane = 0
90

91 Permissible shear stress = Fub / (1.25 * sqrt (3))

92

93 = 383.36 Mpa
94

95 Vdsb = 93.92 kN >83.15 kN

96

97 2] Bolt Bearing capacity of Bolt on Fin Plate/ Secondary beam web Ref : IS 800:200
98 Bearing capacity of bolt Vdpb = Vnpb / gmb = 2.5 kb Db tp Fu / gmb
99

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
100 tp = 9.9 mm

G-ENGG-008.006-F-00 Page 10+3 of 11

 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
101

102 Permissible bearing stress = 2.5 * kb * Fu / 1.25

103 Where, kb = smaller of e/3d0, p/3d0 - 0.25, Fub / Fu, 1.0
104 = 0.53
105 = 434.6 Mpa
106

107 Vdpb = 86.06 kN >83.15 kN

108

109 3] Fin plate weld to Main Beam

110 Fillet weld size, w = 6 mm Cx
111 Effective weld size w' = 0.707 x w = 4.24 mm
112

113 Design strength of a fillet weld fv = min (Fu, Fup) / (1.25 * sqrt (3)) ew
114

115 Permissible shear stress fv = 189.37 N/mm2

116

117 Weld length on each side L = 247.9 mm Cy

118

119 Force along the length of weld(Fv) = 81.4 kN each side

120 C.G. line of bo
121 Force perpendicular to the length of = 18.45 kN each side 0 C.G. line of weld
122 weld (Fa)
123 Weld properties
126

127 C.G. distance from outer side = ( 247.9 x 4.242 x (0 - 4.242 /2)+ 2 x (0 x 4.242 x 0/2)
128 247.9 x 4.242 + 2 x (0 x 4.242 )
129

130 Cx = -2.13 mm
131

132 Eccentricity on weld ew = 2.13 mm

133

134 I xx = 1/12 x 4.242 x 247.9^3 + 2 ( 1/12 x 0 x 4.242^3 + 0 x 4.242 x 123.95^2)

135

136 = 5385412.81 mm4

137

138 I yy = 1/12 x 247.9 x 4.242^3 + 247.9 x 4.242 x 0.01^2

139 + 2 ( 1/12 x 4.242 x 0^3 + 0 x 4.242 x -2.13^2)
140

141 = 1577.00 mm4

142

143 Ip = I xx + I yy = 5386989.81 mm4

144

145 Forces : F1 = Fv / (L x w')

146 = 77.41 N/mm2
147

148 F2 = M Cx / Ip = Fv . ew . Cx / Ip
149 = 81.4x 1000 x 2.13 x -2.13 / 5386989.81
150 = -0.07 N/mm2

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
151

152 F3 = M Cy / Ip = Fv . ew . Cy / Ip
153 = 81.4x 1000 x 2.13 x 123.95 / 5386989.81
154 = 3.99 N/mm2
155

156 Forces : F4 = Fa / (L x w')

157 = 17.55 N/mm2
158

159 Resultant Force FR = (F3+F4)2 + ( F1+F2 )2 Ref : AISC vol I

160

161 = 80.28 N/mm2 <189.37 N/mm2

162

163 4] Plastic shear resistance of Coped Beam

164

165 Gross shear area Avg = [((Nr-1) x S) + ( 2 x Ed)] x tw Ref : IS 800:20

166 = 2455.2 mm2
167

168 Net C/S area in shear Avn = [((Nr-1) x S) + ( 2 x Ed) - (Nr x S)] x tw
169 = 2019.6 mm2
170

171 Avg (eff) =(0.9 *Avn) / (Fy / Fu) x (1.25 / 1.1) = 3079.5 mm2
172

173 Design Strength Vd = Av x Fy / (√3 x gmo)

174 = 444.5 kN >162.8 kN
175

176 5] Resistance of secondary Beam to shear Buckling

177

178 Ratio of d/tw = 27.99

179 Ref : IS 800:2007
180 e= √250 / fy = = 0.95 d/tw < 67*E
181 Hence, the section is not susceptible to web buckling
182

183 6] Block shear Rupture (Tearout) Due to Vertical Shear in Coped Beam
184 Gross area subject to shear Agv = ( Ed + ( Nr - 1 ) x S ) t Ref : IS 800:
185 2108.7 mm2
186

187 Net area subject to shear Anv = ( Ed + (( Nr - 1 ) x (S - dh)) - dh/2 ) t

188 = 1782.0 mm2
189

190 Gross area subject to tension Agt = (Ed + ( Nbr - 1 ) x S1) t

191 = 841.5 mm2
192

193 Net area subject to tension Ant = ( Ed + (( Nbr - 1 ) x (S1 - dh)) - dh/2 ) t
194 = 514.8 mm2
195

196 [Agv x Fy / (1.1 x sqrt(3))] + [0.9 x Ant x Fu / 1.25]

197 = 456.33 kN
198 Min of :
199 [0.9 x Anv x Fu / (1.25 x sqrt(3))] + [Agt x Fy / 1.1]

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
200 = 514.09 kN

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
201

202 Block shear strength Tdb = 456.33 kN >162.8 kN

203

204 7] Block shear rupture design strength under tensile axial load in Coped Beam
205 Gross area subject to shear Agv = (Ed + ( Nbr - 1 ) x S1) t Ref : IS 800:
206 = 841.5 mm2
207

208 Net area subject to shear Anv = ( Ed + (( Nbr - 1 ) x (S1 - dh)) - dh/2 ) t
209 = 514.8 mm2
210

211 Gross area subject to tension Agt = ( Ed + ( Nr - 1 ) x S ) t

212 = 2108.7 mm2
213

214 Net area subject to tension Ant = ( Ed + (( Nr - 1 ) x (S - dh)) - dh/2 ) t

215 = 1782.0 mm2
216

217 [Agv x Fy / (1.1 x sqrt(3))] + [0.9 x Ant x Fu / 1.25]

218 = 647.51 kN
219 Min of :
220 [0.9 x Anv x Fu / (1.25 x sqrt(3))] + [Agt x Fy / 1.1]
221 = 614.91 kN
222

223 Block shear strength Tdb = 614.91 kN >36.9 kN

224

225 8] Combined check for Tension & Bending of Coped Beam

226

227 (N/Nd) + (My/Mdy) + ( Mz/Mdz) ≤ 1 Ref : IS 800:20

228

229 Ratio of d/tw = 25.04

230

231
e= √250 / fy = = 0.95
232 d/tw < 67*E
233 Hence, the section is not susceptible to web buckling
234

235 The Design Bending Strength Md = βb Zp Fy / γmo < 1.2 Ze Fy / γmo Ref : IS 800:2007
236 where - βb = 1 (for plastic and compact sections)
237 Zp = Plastic section modulii of c/s
238 Fyp = Yield stress of material
239 γmo = 1.1
240

241 M.I. of Net Section = Igross - Iholes

242

243 = 65703452.59 mm4

244 Please note that No of rows
245 Zex = Elastic Modulus of section = 530080.2952 mm3 of bolts are indicative
246

247 Design Bending Strength Md = 159.02 kNm X

248

249 An = (Dpc - (Nr x dh)) x tw = 2018.61 mm2

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
250

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
251 Design Strength due to Rupture of Critical Section
252 Nd = 0.9 An Fu / γm1 = 595.89 kN Ref : IS 800:2
253

254 36.9 20.24 = 0.19 < 1

+
255 595.89 159.02
256

257 9] Combined check for Tension & Bending of Fin Plate

258

259 The Design Bending Strength Md = βb Zp Fy / γmo < 1.2 Ze Fy / γmo Ref : IS 800:2007
260 where - βb = 1 (for plastic and compact sections)
261 Zp = Plastic section modulii of c/s
262 Fyp = Yield stress of material
263 γmo = 1.1
264

265 M.I. of Net Section = Igross - Iholes

266

267 = 11030964.24 mm4

268 Please note that No of rows
269 Zex = Elastic Modulus of section = 88995.27422 mm3 of bolts are indicative
270

271 Design Bending Strength Md = 24.27 kNm X

272

273 An = (Dp - (Nr x dh)) x tf = 2446.80 mm2

274

275 Design Strength due to Rupture of Critical Section

276 Nd = 0.9 An Fu / γm1 = 722.30 kN Ref : IS 800:2
277

278 36.9 20.24 = 0.88 < 1

+
279 722.30 24.27
280

281

282

283

284

285

286

287

288

289

290

291

292

293

294

295

296

297

298

299

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 Confidential

Project No : Calculation Number :

Aker Powergas Pvt. Ltd. 2090 / 1717 10000-SCC-GZZ100-016
Rev. Prep. By Date Chkd. By Date
Client : Reliance Industries Limited
Project : RIL DMD PTA 5 0 SND 25/2/12 RAS 7/3/2012
Subject : Shear connection - Beam to Beam
Type S1
300

G-ENGG-008.006-F-00 Page 17+3 of 11

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s - IS 800:2007

om STAAD
Permissible stresses

Beam Material
Fu (N/mm2) Fy (N/mm2)
410 275

Beam Material
Fu (N/mm2) Fy (N/mm2)
410 265

Plate Material for tp

Fup1 (N/mm2) Fyp1 (N/mm2)
0 0

Bolt Material
Fub (N/mm2) Ref: Table 3 -
IS 1367
830
(Part 3) :
2002
Fillet weld
Electrode Weld size w
E70XX 6

is sheet is limited to

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V2 Rx

x y ∑x
1 0.5 0.5
Ref : Elastic method from
AISC vol II page 1-28.

IS 800:2007 Cl.10.3.3
1
0

SAFE

Ref : IS 800:2007 Cl.10.3.4

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SAFE

247.9

C.G. line of bolt group

C.G. line of weld

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Ref : AISC vol II page 2-35

SAFE

Ref : IS 800:2007 Cl.8.4.1

SAFE

Ref : IS 800:2007, Cl 8.2.1.2

Ref : IS 800:2007 Cl.6.4

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SAFE

Ref : IS 800:2007 Cl.6.4

SAFE

Ref : IS 800:2007, Cl 9.3.1

Ref : IS 800:2007, Cl 8.2.1.2

0.5

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Ref : IS 800:2007, Cl 6.3

SAFE

Ref : IS 800:2007, Cl 8.2.1.2

0.5

Ref : IS 800:2007, Cl 6.3

SAFE

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Annexure-A

Table of Section Properties

Mass Area Depth Width Root Plastic Section

Thickness of
per of of of radius modulus
Fyld Fu
Designation metre Section Section Section Web Flange
A d bf tw tf a Zpy
N/mm2 N/mm2 kg/m cm2 mm mm mm mm mm cm3
ISMB150 250 410 15 19.1 150 75 5 8 9 23.3
ISMB200 250 410 24.2 30.8 200 100 5.7 10 11 514.6
ISMB250 250 410 37.3 47.5 250 125 6.9 12.5 13 100.3
ISMB300 250 410 46 58.6 300 140 7.7 13.1 14 132.4
ISMB400 250 410 61.5 78.4 400 140 8.9 16 14 164.1
ISMB450 250 410 72.4 92.2 450 150 9.4 17.4 15 204.9
UB533X210X82 275 410 82.2 105 528.3 208.8 9.6 13.2 12.7 300
UB610X229X125 265 410 125.1 159 612.2 229 11.9 19.6 12.7 535
UB762X267X147 265 410 146.9 187 754 265.2 12.8 17.5 16.5 647
UB838X292X176 265 410 175.9 224 834.9 291.7 14 18.8 17.8 842
UB914X305X201 265 410 200.9 256 903 303.3 15.1 20.2 19.1 982
UB914X305X253 345 470 253.4 323 918.4 305.5 17.3 27.9 19.1 1371
UB914X305X388 345 470 388 494 921 420.5 21.4 36.6 24.1 3341
UC152X152X30 275 410 30 38.3 157.6 152.9 6.5 9.4 7.6 112
UC203X203X60 275 410 60 76.4 209.6 205.8 9.4 14.2 10.2 305
UC254X254X73 275 410 73.1 93.1 254.1 254.6 8.6 14.2 12.7 465
UC254X254X89 265 410 88.9 113 260.3 256.3 10.3 17.3 12.7 575
UC305X305X97 275 410 96.9 123 307.9 305.3 9.9 15.4 15.2 726
UC305X305X118 265 410 117.9 150 314.5 307.4 12 18.7 15.2 895
UC356X368X129 265 410 129 164 355.6 368.6 10.4 17.5 15.2 1199
UC356X368X177 265 410 177 226 368.2 372.6 14.4 23.8 15.2 1671
UC356X406X235 265 410 235.1 299 381 394.8 18.4 30.2 15.2 2383
UC356X406X287 345 470 287.1 366 393.6 399 22.6 36.5 15.2 2949
UC356X406X340 335 470 339.9 433 406.4 403 26.6 42.9 15.2 3544
UC356X406X393 335 470 393 501 419 407 30.6 49.2 15.2 4154
UC356X406X467 335 470 467 595 436.6 412.2 35.8 58 15.2 5034
UC356X406X551 325 470 551 702 455.6 418.5 42.1 67.5 15.2 6058

417963035.xls Page 29+9 of 11

 Shear Axial
capacity Capacity

kN kN
98.5 434.5
150.0 700.0
226.5 1080.0
303.5 1332.0
467.5 1782.0
555.5 2095.5
732.5 2625.0
1013.5 3830.5
1342.5 4505.0
1626.0 5396.5
1897.0 6167.5
2877.5 10130.5
3569.0 15494.0
148.0 957.5
284.5 1910.0
315.5 2327.5
373.0 2722.5
440.0 3075.0
525.0 3614.0
514.5 3951.0
737.5 5445.0
975.5 7203.5
1611.0 11479.5
1901.0 13187.0
2254.5 15258.0
2748.5 18120.5
3272.0 20741.0

417963035.xls Page 30+9 of 11

Annexure-B

Bolt Properties

Diameter Dia
Bolt Stress area Stress area
of of in bolt in bolt
Designation Description Bolt Hole shank thread
D Asb Anb
mm mm mm 2
mm2

16.0 18.0 201.0 157.0

20.0 22.0 314.0 245.0

Non-seismic bolted
connections shall be
Grade 8.8 24.0 26.0 452.0 353.0
bearing type with threads
included in the shear plane

30.0 33.0 706.0 561.0

36.0 39.0 1017.0 817.0

417963035.xls Page 31+10 of 11

 Public

References - IS 800:2007
Public