Course Code Course/Subject Name Credits

MEC701 Machine Design – II 4

Objective:
1. To acquaint with functional and strength design principles of important machine elements
2. To familiarise selection of standard elements such as rolling element bearings, belts etc.

Outcomes: Learner will be able to…

1. Select appropriate gears for power transmission on the basis of given load and speed
2. Design gears based on the given conditions.
3. Select bearings for a given applications from the manufacturers catalogue.
4. Select and/or design belts and flywheel for given applications
5. Design cam and follower mechanisms.
6. Design clutches and brakes

Module Details Hrs.

Design of Gears:
1.1 Gears: Design of spur, helical, bevel and worm gears with strength, wear and
01 thermal considerations 14
1.2 Gear Box: Two stage Gear box with fixed ratio consisting of spur, helical and
bevel gear pairs: gear box housing layout and housing design
2.1 Rolling Contact Bearings: Types of bearing and designation, selection of
rolling contact bearings based on constant / variable load & speed conditions
02 05
(includes deep groove ball bearing, cylindrical roller, spherical roller, taper roller,
self-aligning bearing and thrust bearing)
1.1 Sliding Contact Bearings: Design of hydro dynamically lubricated bearings
03 (self-contained), Introduction to hydro static bearings, Types and selection of 05
Mechanical seals
4.1 Design of Cams and Followers: Design of Cam and Roller follower
04 06
mechanisms with spring and shaft
5.1 Design and selection of Belts: Flat and V-belts with pulley construction
5.2 Design of Flywheel – Introduction, Fluctuation of energy and speed, turning
moment diagram, estimating inertia of flywheel for reciprocating prime movers
05 10
and machines, Weight of the flywheel, flywheel for punches, rim constructions,
stresses in rims and arms, Construction of flywheel
5.3 Design and selection of standard roller chains
6.1 Design of Clutches: Introduction, types, Basic theory of plate and cone type
clutches, Design of single plate, multi-plate and cone clutches, with spring, lever
06 08
design and thermal, wear considerations.
6.2 Design of Brakes: Design of single shoe brake

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 85

 Course Code Course/Subject Name Credits
MEC702 CAD/CAM/CAE 04

Objectives
1. To introduce new and exciting field of Intelligent CAD/CAM/CAE with particular focus on
engineering product design and manufacturing.
2. To develop a holistic view of initial competency in engineering design by modern
computational methods.
3. To develop New API for CAD

Outcomes: Learner will be able to…

1. Identify proper computer graphics techniques for geometric modelling.
2. Transform, manipulate objects & store and manage data.
3. CAM Toolpath Creation and NC- G code output.
4. Use rapid prototyping and tooling concepts in any real life applications.
5. Identify the tools for Analysis of a complex engineering component.

Modules Details Hrs.

Computer Graphics and Techniques for Geometric Modeling
Computer Graphics: Two dimensional computer graphics, vector generation, the windowing
transformation, Three dimensional Computer graphics, viewing transformation,
Homogeneous coordinates, Perspective projection, Hidden line removal & hidden surface
01 removal algorithm, light & shade ray tracing. The parametric representation of geometry, 08
Bezier curves, Cubic Spline curve, B-Spline curve, parametric representation of line, circle,
ellipse & parabola. Constructive solid geometry (CSG), Boundary Representation (B-Rep),
Wire Frame Modeling, Solid Modeling, Surface Modeling, Parametric Modeling, feature
based modeling, Feature recognition, Design by feature.
Transformation, Manipulation & Data Storage
2D & 3D Transformations (Translation, Rotation, & Scaling & Magnification),
Concatenations, Matrix representation, Problems & object oriented programming on
Transformations. Object transformation, mirror transformation, Artificial Intelligence in
02 Design & Manufacturing, Representation of Knowledge, and Knowledge base Engineering. 08
Application Programming Interface (API)
Concept of customizing applications by writing programs, Fusion Object Model, Creating
Scripts and Add-Ins, Document and assembly structure, Attributes, Creating Programs for
Assemblies, Joint, B- Rep & Geometry.
Design to Manufacturing (CAM)
2D Machining Strategies, 3D Machining Strategies, Fixture Component Terminology,
03 Work Coordinate System Terminology, Create setups, Apply 2D operations, Facing, 2D 08
adaptive clearing, 2D contour. Chamfer milling, Bore ,Tool simulation and stock material
removal , Produce setup sheets , Product NC code via post processing,
Computer Aided Engineering (CAE)
Fundamentals of computer aided engineering,
04 CAE includes mass property calculations, kinematic analysis and animation (movement, 08
visualization, simulation and FEA). Case study based on modeling and analysis of structural,
thermal/fluid, and dynamic (vibration analysis) system. Parameter optimization.
Computer Integrated Manufacturing & Technology Driven Practices
Introduction, Evolution, Objectives, CIM Hardware and Software, CIM Benefits, Nature and
05 role of the elements of CIM, Identifying CIM needs, Data base requirements of CIM, Role 08
of CAD/CAM in CIM, Obstacles to Computer Integrated Manufacturing, Concept of the
future CIM systems, Socio -techno- economic aspects of CIM.
University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 87
 Rapid Prototyping and Tooling
Introduction to RP, Technology Description, Overview of RP, Benefits and Application. RP
Processes: Process overviews, STL file Generation, Classes of RP systems: Stereo-
lithography Approach (SLA), SLA with photo-polymerization (mathematical modelling of
the process), SLA with liquid thermal polymerization, Selective Laser Sintering (SLS),
Fused deposition modelling, Laminated object manufacturing, Laser powder forming.
06 08
Prototype properties: Material properties, colour, dimensional accuracy, stability, surface
finish, machinability, environmental resistance, operational properties.
RP Applications: Design, Concept Models, Form & fit checking, Functional testing, CAD
data verification, Rapid Tooling, Rapid manufacturing, Science & Medicine, RP processes
for MEMS, Photolithography, Direct Laser Writer, Bulk Lithography for 3D micro
fabrication (Modelling of beam propagation and curing in resin system).

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References:

1. “CAD/CAM Computer Aided and Manufacturing” by Mikell P. Groover and Emory W.

Zimmers, Jr., Eastern Economy Edition
2. “CAD/ CAM , Theory & Practice” by Ibrahim Zeid, R. Sivasubramanian, Tata McGraw Hill
Publications
3. “Computer Graphics” by Donald Hearn and M. Pauline Baker, Eastern Economy Edition
4. “CAD/CAM Principles, Practice and Manufacturing Management” by Chris McMahon,
Jimmie Browne, Pearson Education
5. “CAD/CAM/CIM” by P. Radhakrishan, S. Subramanyan, V. Raju, New Age International
Publishers
6. “CAD/CAM Principles and Applications” by P.N. Rao, Tata McGraw Hill Publications
7. “Principle of Computer Graphics” by William .M. Neumann and Robert .F. Sproul, McGraw
Hill Book Co. Singapore.
8. David L. Goetsch, Fundamental of CIM technology ,Delmar publication
9. David Bedworth, Computer Integrated Design and Manufacturing, McGraw Hill.
10. “CNC Machines” by B.S. Pabla and M. Adithan, New Age International Publishers.
11. “Numerical Control and Computer Aided Manufacturing” , T.K. Kundra, P.N. Rao, N.K.
Tiwari, Tata McGraw Hill
12. “CNC Technology and Programming”, Krar, S., and Gill, A., McGraw Hill publishers
13. “Computer Integrated Manufacturing- An Introduction with Case Studies” by Paul G.
Ranky, Prentice Hall International
University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 88
 Course Code Course/Subject Name Credits
MEC703 Production Planning and Control 4

Objectives:
1. To provide an exposure to Production Planning & Control (PPC) and its significance in Manufacturing
Industries
2. To give insight into the ongoing & futuristic trends in the control of inventory
3. To appraise about need and benefits of planning functions related to products and processes
4. To give exposure to production scheduling and sequencing so as to optimise resources

Outcomes: Learner will be able to…

1. Illustrate production planning functions and manage manufacturing functions in a better way
2. Develop competency in scheduling and sequencing of manufacturing operations
3. Forecast the demand of the product and prepare an aggregate plan
4. Develop the skills of Inventory Management and cost effectiveness
5. Create a logical approach to Line Balancing in various production systems
6. Implement techniques of manufacturing planning and control

Module Details Hrs

Concepts of PPC:
1.1. Manufacturing systems- components and types, need for PPC, functions of PPC,
relationship of PPC with other functions
1.2. Factors influencing PPC in the organization, manufacturing methods- projects & jobbing
1 products, batch, mass / flow production, continuous / process production. 06
1.3. Organization of PPC- status of PPC department, internal structure, degree of
centralization, PPC as an integrated approach
1.4. Prerequisites of PPC – data pertaining to design, equipment, raw materials, tooling,
performance standards, labour and operating systems
Forecasting, Aggregate planning, Capacity planning
2.1. Forecasting: Need for forecasting, role of forecasting in PPC, forecasting methods of
qualitative type like judgment techniques. Forecasting methods of quantitative types like
time series analysis, least square method, moving averagemethod, exponential
smoothing method. Forecasting Errors and Forecasting Bias
2 08
2.2. Aggregate planning : Concept of aggregate planning, decision rules, strategies and
methods
2.3. Capacity Planning: Measurement of capacity, Measures of capacity, Factors influencing
effective capacity, short range, medium range and long range capacity planning, Rough
cut capacity planning.
Inventory Control:
3.1. Basic concepts of inventory, Types of inventory, purpose of holding stock and influence
of demand on inventory, Costs associated with Inventory management.
3 3.2. Inventory Models: Deterministic models - instantaneous stock replenishment model, 08
Production model, planned shortages and price discount model, Probabilistic models-
fixed quantity system(Q-system) and Fixed period system (p-system)
3.3. Selective Inventory Control techniques - ABC analysis, HML analysis and VED analysis
Process Planning and Line Balancing
4.1 Process planning: Prerequisite information requirement, steps in process planning,
process planning in different situations, documents in process planning, machine /
4 08
process selection & Computer Aided Process Planning
4.2 Line Balancing: objectives, constraints, terminology in assembly line, heuristic methods
like Kilbridge-Wester, Largest Candidate rule, Rank positional weight
Production Scheduling and Sequencing
5 5.1 Scheduling: Inputs for scheduling, loading and scheduling devices, factors influencing 10
scheduling, scheduling techniques, use of Gantt Charts and basic scheduling problems.
University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 90
 Project scheduling by using elements of network analysis –PERT & CPM, cost analysis
& crashing, resource leveling
5.2 Sequencing: Product sequencing, dispatching, progress report & expediting and control.
Johnson’s Rule for optimal sequence of N jobs on 2 machine. Process n Jobs on 3
Machines (n/3 problem) and Jackson Algorithm. Processing of 2 Jobs on m Machine (2/m)
problem
MRP, MRP II, ERP
6.1. Material Requirement planning(MRP) and Manufacturing Resource Planning (MRP-II)
- general concepts, types of demands, Inputs to MRP, MRP objectives, outputs of MRP,
Estimation of planned orderreleases. Benefits and Limitations of MRP II
6 08
6.2. Enterprise Resource Planning (ERP): Evolution, features, purpose of modeling an
enterprise, information mapping, generic model of ERP, Modules in ERP, Methodology
of implementation, critical success factors of ERP, Case studies of success and failure of
ERP implementations, ERP packages

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References

1. Production Planning and Control – Samuel Eilon.

2. Production Planning and Control – L C Jamb
3. Production Planning and Control, W. Boltan-Longman Scientific & Technical
4. Production Systems- Planning, Analysis& Control, James. L. Riggs-John Wiley &Sons
5. Manufacturing Planning and Control Systems, Thomas E. Vollman, WilliamL.Berry& Others-
Galgotia Publishers
6. Manufacturing Process Planning and Systems Engineering, AnandBewoor-Dreamtech Press
7. Production and Operations Management, S.N.Chary- TMH publishing company
8. Modernization & Manufacturing Management, L.C. Jhamb - Everest PublishingHouse

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 91

 Course Code Course/Subject Name Credits
MEDLO7032 AUTOMOBILE ENGINEERING 04

Objectives:
1. To impart the understanding of important mechanical systems of an automobile
2. To provide insight into the electrical systems of an automobile
3. To familiarize with the latest technological developments in automotive technology

Outcomes: Learner will be able to…

1. Illustrate the types and working of clutch and transmission system.
2. Demonstrate the working of different types of final drives, steering gears and braking systems
3. Illustrate the constructional features of wheels, tyres and suspension systems
4. Demonstrate the understanding of types of storage, charging and starting systems
5. Identify the type of body and chassis of an automobile
6. Comprehend the different technological advances in automobile

Module Details Hrs

Clutch :
Requirements of Clutches, Types of Clutches; Single Plate, Multi-plate, Wet Clutch, Semi-
centrifugal, Centrifugal. Clutch materials. Clutch operating mechanisms; Mechanical, Electric,
Hydraulic and Vacuum. Free Pedal Play.
Transmission:
Necessity of gear box. Sliding mesh, Constant mesh, and Synchromesh
1 Gear selector mechanisms. Overdrives and hydrodynamic torque converter, Trouble shooting and 09
remedies.
Propeller Shaft and Axle:
Propeller shafts and universal joints: Types and construction, Different types of universal joints
and constant velocity joints
Types of live axles; semi, three quarter and full floating axles
Types of Front Stub Axles; Elliot, Reverse Elliot, Lamoine and Reverse Lamoine
Final Drive and Differential :
Types of Final drive; spiral, bevel, Hypoid and worm drives.
Necessity of differential, Working of differential, Conventional and non-slip differential, Trouble
shooting and remedies
Steering System :
2 Steering geometry, Steering requirements, Steering linkages and steering gears. Over steer and 08
under steer, Cornering power, Reversibility of steering gears.
Braking System:
Requirement of brake, Classification of brakes, Brake Actuation Methods; Mechanical, Hydraulic,
Pneumatic, Electro and vacuum brakes. Types of Disc brakes and Drum Brakes, Brake trouble
shooting, Introduction to antilock braking system (ABS)
Suspension System
Objects of suspension, Basic requirements, Sprung and un-sprung mass, Types of Independent and
rigid axle suspension. Air suspension and its features. Pitching, rolling and bouncing. Shock
3 07
absorbers and its types
Wheels and Tyres:
Requirements of wheels and tyres. Types of wheels, types of tyres and types of carcass
Automotive Electrical System :
Storage System:
4 Lead-Acid Battery; construction, working, ratings, types of charging methods, Alkaline, ZEBRA, 06
Sodium Sulphur and Swing batteries
Charging System:

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 94

 Dynamo: Principle of operation, Construction and Working. Regulators, combined current and
voltage regulator.
Alternator: Principle of operation, Construction, Working. Rectification from AC to DC
Starting system:
Requirements, Various torque terms used, Starter motor drives; Bendix, Rubber compression,
Compression Spring, Overrunning Clutch.
Starter motor solenoids and switches
Body Engineering:
Importance of Body design, Materials for body construction-Styling forms-Coach and bus body
style, layouts of passenger cars, Bus and truck bodies.
5 06
Chassis types and structure types: Open, Semi integral and integral bus structure
Frames: functions and types of frames, Loads on frames, Load distribution of structure, Location
of power plant
Recent trends in Automobiles :
Intelligent Vehicle Systems :
6 04
Cruise Control, Adaptive Cruise Control (ACC), Electronic Stability Program (ESP), Electronic
Brake Distribution (EBD), Traction Control System (TCS). Integrated Starter Alternator (ISA)

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved

Reference Books:

1. Automobile Engineering, Kirpal Singh, Vol I & II, Standard publishers Distributors ,Delhi
2. The Automobile by Harbans Singh Reyat
3. The Automobile Engineering by T.R. Banga and Nathu Singh
4. Automotive Engineering Fundamentals by Richard Stone, Jeffrey K. Ball,SAE International
5. Vehicle body engineering by J Powlowski
6. Automobile Mechanics, N. K. Giri, 8thEdition, Khanna Publishers
7. Bosch Automotive Hand Book, 6thEdition, SAE Publications
8. Automotive Mechanics by William H. Crouse and Donald L. Anglin, 10th Edition, McGraw Hill
9. Motor vehicles by T. K. Garrett, K. Newton and W. Steeds
10. Automotive Mechanics by Joseph Heitner
11. Automobile Electrical and Electronics by Tom Denton
12. Automotive Electrical Equipment by P. L. Kohli
13. Computerised Engine Control by Dick H. King

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 95

 Course Code Course Name Credits
ILO 7015 Operations Research 03

Objectives:
1. Formulate a real-world problem as a mathematical programming model.
2. Understand the mathematical tools that are needed to solve optimization problems.
3. Use mathematical software to solve the proposed models.

Outcomes: Learner will be able to…

1. Understand the theoretical workings of the simplex method, the relationship between a linear program
and its dual, including strong duality and complementary slackness.
2. Perform sensitivity analysis to determine the direction and magnitude of change of a model’s optimal
solution as the data change.
3. Solve specialized linear programming problems like the transportation and assignment problems, solve
network models like the shortest path, minimum spanning tree, and maximum flow problems.
4. Understand the applications of integer programming and a queuing model and compute important
performance measures

Module Detailed Contents Hrs

Introduction to Operations Research: Introduction, , Structure of the Mathematical
Model, Limitations of Operations Research
Linear Programming: Introduction, Linear Programming Problem, Requirements of
LPP, Mathematical Formulation of LPP, Graphical method, Simplex Method Penalty
Cost Method or Big M-method, Two Phase Method, Revised simplex method, Duality,
Primal – Dual construction, Symmetric and Asymmetric Dual, Weak Duality Theorem,
Complimentary Slackness Theorem, Main Duality Theorem, Dual Simplex Method,
Sensitivity Analysis
Transportation Problem: Formulation, solution, unbalanced Transportation problem.
01 14
Finding basic feasible solutions – Northwest corner rule, least cost method and Vogel’s
approximation method. Optimality test: the stepping stone method and MODI method.
Assignment Problem: Introduction, Mathematical Formulation of the Problem,
Hungarian Method Algorithm, Processing of n Jobs Through Two Machines and m
Machines, Graphical Method of Two Jobs m Machines Problem Routing Problem,
Travelling Salesman Problem
Integer Programming Problem: Introduction, Types of Integer Programming Problems,
Gomory’s cutting plane Algorithm, Branch and Bound Technique. Introduction to
Decomposition algorithms.
Queuing models: queuing systems and structures, single server and multi-server models,
02 05
Poisson input, exponential service, constant rate service, finite and infinite population
Simulation: Introduction, Methodology of Simulation, Basic Concepts, Simulation
Procedure, Application of Simulation Monte-Carlo Method: Introduction, Monte-Carlo
03 05
Simulation, Applications of Simulation, Advantages of Simulation, Limitations of
Simulation
Dynamic programming. Characteristics of dynamic programming. Dynamic
04 programming approach for Priority Management employment smoothening, capital 05
budgeting, Stage Coach/Shortest Path, cargo loading and Reliability problems.

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 108

 Game Theory. Competitive games, rectangular game, saddle point, minimax (maximin)
method of optimal strategies, value of the game. Solution of games with saddle points,
05 05
dominance principle. Rectangular games without saddle point – mixed strategy for 2 X 2
games.
Inventory Models: Classical EOQ Models, EOQ Model with Price Breaks, EOQ with
06 05
Shortage, Probabilistic EOQ Model,

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

REFERENCES:

1. Taha, H.A. "Operations Research - An Introduction", Prentice Hall, (7th Edition), 2002.
2. Ravindran, A, Phillips, D. T and Solberg, J. J. "Operations Research: Principles and Practice", John
Willey and Sons, 2nd Edition, 2009
3. Hiller, F. S. and Liebermann, G. J. "Introduction to Operations Research", Tata McGraw Hill, 2002.
4. Operations Research, S. D. Sharma, KedarNath Ram Nath-Meerut
5. Operations Research, KantiSwarup, P. K. Gupta and Man Mohan, Sultan Chand & Sons

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 109