INSPECTION AND TEST PLAN -PLUMBING WORKS (QCITP)
Inspection Points(HOLD POINTS)
Activity and Characteristic to be Reference Documents (Codes/ Std/ Independe
No. Acceptance Criteria Verifying Document
Checked Spec. / Proc.) nt
Subcon CONTR. RE / RTO SCC Laborator
y (3rd
Party)
1 MATERIAL INSPECTIONS
Material Inspection
Plumbing General Specifications: Approve Material by
1.1 Verify Materials type/size/quantity Report and Material I/H R S W
Materials 1&3, ASTM-D1785 Plumbing Consultancy
Certification
Material Inspection
Plumbing General Specifications, Approve Material by
1.2 Approval of Fire Stop Sealant Report and Material I/H R S W
ASTM-C24 Plumbing Consultancy
Certification
Approve Fabrication
Fabrication of Braces, Hangers and Plumbing General Specifications, Material Inspection
1.3 Methodoly by Plumbing I/H R S W W
Supports ANSI/MSS SP-58-2018 Report
Consultancy
Material Inspection
Plumbing General Specifications, Approve Material by
1.4 Approval of Valves Report and Material I/H R S W
ASME B31-31.8 & ASSE 1016 Plumbing Consultancy
Certification
Material Inspection
Plumbing General Specifications, Approve Material by
1.5 Approval of Overhead Tank Report and Material I/H R S W
NFPA-22 Plumbing Consultancy
Certification
Material Inspection
Approve Material by
1.6 Approval of Water Meter Plumbing General Specifications Report and Material I/H R S W
Plumbing Consultancy
Certification
Plumbing General Specifications, Material Inspection
Approve Material by
1.7 Approval of Plumbing Fixtures ANSI- A117.1, Z124.2, A112.18, Report and Material I/H R S W
Plumbing Consultancy
Z358.1 Certification
2 INSTALLATION
As per Approve Design
2.1 Pipe Elevation Plumbing General Specifications Dwg. By Plumbing Site Inspection Report I/H R S W
Consultancy
Pipe Braces, Hanger and Support in As per Approve Design
2.2 Plumbing General Specifications Dwg. By Plumbing Site Inspection Report I/H R S W
Accessible Area
Consultancy
Plumbing General Specifications, As per Approve Design
2.3 Pipe Connection Dwg. By Plumbing Site Inspection Report I/H R S W
ASME B31.3
Consultancy
As per Approve Design
2.4 Plumbing Fixture Proper Installation Plumbing General Specifications Dwg. By Plumbing Site Inspection Report I/H R S W
Consultancy
Plumbing Fixture Location and Plumbing General Specification As per Approve Design
2.5 Dwg. By Plumbing Site Inspection Report I/H R S W
Elevation Coordinated with Architectural Plans
Consultancy
Plumbing General Specifications, As per Approve Design
2.6 Pipe Insulation ASHRAE Standard 90.1-2010, Section Dwg. By Plumbing Site Inspection Report I/H R S W
[Link] HVAC System Pipe Insulation Consultancy
As per Approve Design
Plumbing General Specifications: 3.12 Dwg. By Plumbing
2.7 Pipe Sleeves Consultancy, following 1 Site Inspection Report I/H R S W
ROUGH-IN.
size higher of the pipe
3 Testing
As per Approve
Methodology by Plumbing
Plumbing General Specifications and, Consultancy, Following
3.1 Pressure Test +/- 5psig difference for Inspection Test Report I R S W W
ASME-B31 As per Approve
2hours test by Plumbing
Methodology
Plumbing General Specification, Consultancy, Following
3.2 Gravity/Water Test 5% difference after 24 Inspection Test Report I R S W W
ASTM-F2164
hours
As pertest
Approve
Plumbing General Specification: 5.5 Methodology by Plumbing
3.3 Slope Test Consultancy, Following Inspection Test Report I R S W W
Installtion
1.5% minimum slope
Excavation, Backfilling and Sand
4
Bedding
Plumbing General Specification, As per Approve Design
4.1 Excavation Depth Dwg. By Plumbing Site Inspection Report I R S W
ASTM-F3097
Consultancy
Plumbing General Specification, As per Approve Design
4.2 Backfilling Material Dwg. By Plumbing Site Inspection Report I R S W
ASTM-D4253 / ASTM-D698
Consultancy
Plumbing General Specification, As per Approve Design
4.3 Bedding Material and Thickness Dwg. By Plumbing Site Inspection Report I R S W
ASTM-D4253
Consultancy
LEGEND: ITL: Independent Testing Laboratory I: Execution of Inspection and Test R: Review S: Surveillance W : Witness H : Hold Point
RE/RTO: Resident Engineers/Resident Technical Officer
Prepared by: Noted by: Approved by:
Mr. Jomari Chris Beron Engr. Bernard Unabia Engr. Ariel Cantil
PDPM-QC Mechanical Engineer PDPM-QC Civil Engineer PDPM-PM
INSPECTION TEST PLAN FOR HOUSING P
Reference Documents
No. Activity and Characteristic to be Checked (Codes/ Std/ Spec. /
Proc.)
1 Material Receiving Inspection
- Receiving Inspection of Materials SUT1-Z05-Q 00-4-023/ASTM E1492
1.1
- Confirm material storage condition Site Receiving InspectiinProcedure
SUT1-Z05-Q 00-4-023-
1.2 Receipt inspection of welding consumables
Site Receiving Inspection
Procedure
2 Welding/ Welders Qualifications
SUT1-Z05-Q00-4-005 WPS(AWS
2.1 Confirmed Welding Procedure Specification
D1.1 Prequalified)
SUT1-Z05-Q00-4-005 WPS(AWS
2.1 Confirmed Welding Procedure Specification
D1.1 Prequalified)
SUT1-Z05-Q00-4-030 Welder &
Welding
Operator qualificationProcedure
2.2 Cofirmed Welders(Welders Qualification Test & Contro)
SUT1-Z05-Q00-4-021 General
Welding Procedure
3 Foundation Preparation
Approved Construction
3.1 Confirmation acceptance of foundation
Drawing - (IFC)
Approved Construction
3.2 Control foundation level pad elevation & location Drawing - (IFC)
4 Inspection of Fabricated Items
4.1 Confirm Dimension Verification,(Before Erection) SUTO-ALL-C08-4-004
4.2 Visual inspection of workmanship including weld quality SUTO-ALL-C08-4-004
5 Steel Works Erection
5.1 Confirm column plumbness SUTO-ALL-C08-4-004
5.2 Confirm bracings are properly insta SUT0-All-C08-4-004lled SUTO-ALL-C08-4-004
5.3 Confirm handrails, gratings, & stairways are correctly installed SUTO-ALL-C08-4-004
6 Bolting
6.1 Confirm all nuts, bolts & washers have been fitted. SUTO-ALL-C08-4-004
Confirm erection bolts have been replaced with high strength
6.2 SUTO-ALL-C08-4-004
bolts(where applicable)
6.3 Confirm bolt torque SUTO-ALL-C08-4-004
7 Field Welding (As per Drawing- Field Points)
Confirm welding works is carried out in SUT1-Z05-Q00-4-
7.1
accordance with approved procedures 006 WPS & PQR procedure
SUT1-Z05-Q00-4-006 -WPS & PQR
7.2 Visual Inspection of welding
Pprocedure
SUT1-Z05-Q00-4-006 -WPS & PQR
Non Destructive Testing (NDT) of welding works
7.3 Procedure
(As per 11.0 NDE) SUT0-All-C08-4-004
8 Grouting
Approved Construction Drawing –
8.1 Confirm grouting is complete
Issued for Construction (IFC)
Approved Construction Drawing –
8.2 Confirm final anchor bolt torque after grouting
Issued for Construction (IFC)
9 Final Inspection
9.1 Carry out Final inspection of the structure Approved Construction Drawings
10 Repair/ Adjustment & Re-fabrication
Confirmed material Site Receiving Procedure (SUT1-
10.1
Z05-Q 00-4-023)
- Receiving Inspection of Materials
SUT1-Z05-Q00-4-005 WPS(AWS
10.2 Marking & Cutting
D1.1 Prequalified)
SUT1-Z05-Q00-4-005 WPS (AWS
10.3 Fit up Check
D1.1 Prequalified)
10.4 Confirm Final Dimension Check SUTO-ALL-C08-4-004
Welding Visual Inspection SUT1-Z05-Q00-4-005(WPS)
- Full Penetration welds 100% (AWS D1.1 Prequalified)
10.5
- Partial penetration welds 50%
- Fillet welds 25%
11 NDE
RT or UT - Full penetration Butt Welds 50 % and Magnetic(MT) or Dye
penetrant testing (PT) 50% (for site welds the above will be 100%)
11.1 UT or M/ PT - Partial penetration Butt Welds Min.25% & MT/PT 25% (for SUTO-ALL-C08-4-004
site welds the above will be 50%)
MT or PT - Fillet Welds Min 20% (for site welds the above will be 50%)
Re-Painting/ Galvanizing (Touch up - Cold )
11.2 - Surface preparation Approved MS for Painting Works
- Thickness of Zinc Coating/ Painting Cointing Dry film
SUTO-ALL-C08-4-004
11.3 Adhesion Test(If necessary –Random sample Test)
SUTO-ALL-P08-4-008
LEGEND: ITL: Independent Testing Laboratory I: Execution of Inspection and Test R: Review S: Surveillance
11.0 Attachments
Attachment 1 – ITR -QGI-001 Notification (Request) for Inspection
Attachment 2 – ITR -QGI-002 Release Note
Attachment 3 – ITR -QMI-001 Receiving Inspection Report
PLAN FOR HOUSING PROJECTS-CIVIL WORKS (WELDING)
Inspection Points(HOLD PO
Acceptance Criteria Verifying Document
Subcon CONTR.
Approved Construction Drawing – Issued for Construction (IFC) & Mill
Certificates & Factory Production Control Certificates (FPC), No
physical defects, Safeguards against adverse environment ITR-QMI-001-Receiving
I W/R
Inspection Report
Low hydrogen/min. Tensile strength 480N/mm². As per manufacturers ITR-QMI-001- Receiving
I R
recommendations. Storage-Temp. & Humidity control environment Inspection Report
ITR-QCI-011 Structural Steel
Approved WPS & PQR
Checklist(para. 2 & 4)
I R
ITR-QCI-016- Steel Structure I R
Fabrication
Approved Construction Drawing – Issued for Construction (IFC)
ITR-QCI-0011 Structural Steel
Checklist- para. 2 & 4)
Conforming the AWS D1.1, Approved WPS & PQR I W/R
Welder or Welding Operator
Performance Qualification
Record
Signed “Release Form” from Concrete casting subcontractor/contractor QGI-002 Release Note I R
ITR-QCI-020- Foundation Pad
Elevation tolerance EL. ± 2mm., As per specification I W/R
Inspection Report
Approved Construction Drawing – Issued for Construction (IFC)AWS ITR-QCI-0011- Structural Steel
I W
D1.1/ D1.1M Checklist- para. 2 & 4)
Approved Construction Drawing – Issued for Construction (IFC)AWS ITR-QCI-0011 Structural Steel
I W
D1.1/ D1.1M Checklist- para. 2 & 4)
ITR-QCI-0018 Installation
Approved Construction Drawing – Issued for Construction (IFC) I W/R
Record For Structural Steel
ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S
Steel Checklist(para. 5)
ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S
Steel Checklist(para. 5)
ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S/W
Steel Checklist(para. 3)
ITR-QCI-011 Structural
Approved Construction Drawing – Issued for Construction (IFC) I S/R
Steel Checklist(para. 3)
ITR-QCI-0017 Bolt Torque
Approved Construction Drawing – Issued for Construction (IFC) Inspection record for I W/R
Structural Steel
Conforming the AWS D1.1 ITR-QCI-0019 Welding
I S/R
Approved WPS & PQR Inspection Record
Conforming the AWS D1.1 ITR-QCI-0011 Structural Steel
I W/R
Checklist(para 4)
Approved WPS & PQR
ITR-QCI-0019 Welding
Approved Construction Drawing – Issued for Construction (IFC) I W/R
Inspection Record
Grout Inspection & Test
Grouting must be done after column verticality is plumbed I W
reports
ITR-QCI-025- Final inspection
Approved Construction Drawing – Issued for Construction (IFC) I W
for Structure Steel
ITR-QCI-025- Final inspection
Approved Construction Drawing – Issued for Construction (IFC) I W
for Structure Steel
Approved Construction Drawing – Issued for Construction (IFC) & Mill
ITR-QMI-001- Receiving
Certificates & Factory Production Control Certificates (FPC), No I W/R
Inspection Report
physical defects, Safeguards against adverse environment
Approved Construction Drawing – Issued for Construction (IFC), ITR-QCI-016- Steel Structure
I W
Approved tolerance – ASCI specification for Structural Steel Buildings Fabrication
ITR-QCI-016- Steel Structure
Approved joint detail As per WPS. I W
Fabrication
ITR-QCI-016- Steel Structure
Approved Construction Drawing – Issued for Construction (IFC) I W
Fabrication
AWS D1.1 Tabl;e 6.1 & 6.2
All lifting lugs 100% MPI Test ITR-QCI-016- Steel Structure
I W/R
- Verify NDT % has been completed Fabrication
AWS D1.1 Tabl;e 6.1 & 6.2 NDE Report I W/R
Approved Materials Specification , Material Brochure & Catalogue ITR-QCI-023 Painting
I S/R
Specification Inspection Report
As per ASTM D-3359/ISO 2409 (Type Type) or ITR-QCI-023 Painting
I W/R
As per ASTM D-4541/ISO 2624 ( Dolly pull-off)) Inspection Report
nd Test R: Review S: Surveillance W: Witness H : Hold
ification (Request) for Inspection
Release Note
iving Inspection Report
pection Points(HOLD POINTS)
RE/RTO SCC Lab
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