Building A Successful Construction Company - The Practical Guide
Building A Successful Construction Company - The Practical Guide
a Successful Construction
Company
The Practical Guide
Paul Netscher
Copyright Note
Copyright © 2014 Paul Netscher
All rights reserved. No part of this publication may be reproduced or transmitted, in whole or in part, by any
means without written permission from the publisher.
Published by Panet Publications
PO Box 2119, Subiaco, 6904, Australia
[Link]
ISBN: 978-1500680008
Available from [Link] and other retail outlets
Legal Notices
It should be noted that construction projects are varied, use different contracts, abide by different
restrictions, regulations, codes and laws, which vary between countries, states, districts and cities.
Furthermore various industries have their own distinct guidelines, acts and specific protocols which the
contractor must comply with. To complicate matters further these laws, acts and restrictions are continually
evolving and changing. Even terminologies vary between counties, industries and contracts and may not be
the same as those included in this publication. It’s therefore important that readers use the information in
this publication, taking cognisance of the particular rules that apply to their projects and area in which their
company operates.
Each project has its own sets of challenges and no single book can cover all the steps and processes
in every project. This publication covers a broad range of projects without being specific to a particular
field of work. Some of the author’s personal opinions may not be pertinent to certain projects, clients,
circumstances or companies. Readers should undertake further research and reading on the topics
particularly relevant to them, even requesting expert advice when required.
Therefore, the author, publisher and distributor assume no responsibility or liability for any loss or
damage, of any kind, arising from the purchaser or reader using the information or advice contained herein.
The examples used in the book should not be seen as a criticism of people or companies, but, should
rather be viewed as cases from which we can all learn. After all we’ve all made mistakes.
Any perceived slights are unintentional.
Cover layout by Clark Kenyon, [Link]
Photographs: Cover - © iStock, Title Page – Ian Weir, Preface page – Paul Netscher, Acknowledgements
page - © iStock
Preface
Managing a company isn’t easy. Managing a construction project is hard.
Put the two together and manage a construction company – you have a
challenge. By nature construction projects are short term, many are high risk and
most are low reward. In addition the construction industry is always changing –
going from a few years when work is bountiful and then rapidly changing to
years when work is in short supply. One would think the good years are easy!
Unfortunately they often aren’t. Yes, it may be easy to find work, but suddenly
skills, materials, subcontractors and even equipment are no longer available, or if
they are they’ve quickly become more expensive reducing the good profits the
company was hoping to make. To grow and be successful, managers of
construction companies need to be skilled and astute to guide their company on
this rollercoaster ride. They need to be able to adjust their thinking and way of
operating to suit the changing circumstances. Even one wrong move;
undertaking the wrong project, submitting a quotation that’s too low, misreading
a contract, underestimating the schedule, making a major mistake on a project,
or miscalculating the cash flow can quickly destroy the company, ending many
years of hard work.
After 28 years in the industry I’ve seen some companies grow and be
successful year after year, while others have barely managed to keep afloat. A
number have even enjoyed a meteoric rise and a few years of success before
collapsing and going out of business. In this book I’ve tried to pass on some of
my experiences. This book isn’t going to show you how to run a company (there
are many other books that do that), rather, it’s aimed at giving practical tips on
how to manage and grow a construction company and to maximize profits.
Acknowledgements
Thank you to all the people who have worked with me in the last 28 years.
Many of you have in some way contributed to this book.
Thanks to my family for supporting me through this writing process.
Thank you to Sally for editing the book.
A special thanks to Tim for also editing the book and providing many
invaluable comments.
Contents at a Glance
INTRODUCTION
CHAPTER 1 – THE RIGHT PROJECT
CHAPTER 2 – FINDING THE RIGHT PROJECTS
CHAPTER 3 – TENDERING (PREPARING THE QUOTATION)
CHAPTER 4 – SECURING THE PROJECT
CHAPTER 5 – DELIVERING THE PROJECT
CHAPTER 6 – REDUCING COSTS
CHAPTER 7 – MAXIMISING REVENUE
CHAPTER 8 – FINANCIAL MANAGEMENT
CHAPTER 9 – CONTRACTUAL
CHAPTER 10 – PEOPLE
CHAPTER 11 - MANAGING THE COMPANY
CHAPTER 12 – GROWING THE COMPANY
CHAPTER 13 – REPUTATION
CONCLUSION
GLOSSARY
Contents
INTRODUCTION
CHAPTER 1 – THE RIGHT PROJECT
K NOW WHICH PROJECTS ARE PROFITABLE
T HE FIELD OF CONSTRUCTION
T HE PROJECT’S LOCATION
R EMOTE SITES
K EEP IT SIMPLE
T HE PROJECT’S RISKS
T HE RIGHT SIZE
N ICHE MARKETS
T HE CONTRACT DOCUMENT
PAYMENT CONDITIONS
T HE CLIENT’S BUDGET
L IQUIDATED DAMAGES
T HE PROJECT SCHEDULE
C ONTROVERSIAL PROJECTS
SUMMARY
R ESEARCH
E XISTING PROJECTS
N ETWORKING
C ONTACTS
EMPLOYEES
COMPETITORS
M ARKETING
W EBSITE
COMPANY BROCHURES
P
HOTOGRAPHS
COMPANY LOGO
ADVERTISING
S
PONSORSHIPS
P
LANT AND EQUIPMENT
S
IGN BOARDS
COMPANY NEWSLETTERS
BUSINESS CARDS
REFERRALS
ENTERTAINMENT
S
OURCES OF WORK
F
ORMING JOINT VENTURES
P
ARTNERING WITH LOCAL CONTRACTORS AND COMMUNITIES
P
OLITICAL SUPPORT – UNDERSTAND WHO CAN ACTUALLY HELP
CORRUPTION
M ULTIDISCIPLINARY PROJECTS
F
INANCE
TRADE REGISTRATIONS
I
NNOVATIVE CONTRACTING OR TENDERING METHODS
A GOOD REPUTATION
S
AYING NO
S
UMMARY
CHAPTER 3 – TENDERING (PREPARING THE QUOTATION)
CHECK THE TENDER DOCUMENTS ARE COMPLETE
BASIS OF TENDER
TENDER SCHEDULE
QUANTITIES
TENDER CALCULATIONS
CALCULATION OF OVERHEADS
I
NSURANCES
SUBCONTRACTORS
PROVISIONAL SUMS
PROFIT
CASH FLOW
W EATHER
FORM OF OFFER
CHECKING
TENDER SUBMISSION
J
OINT VENTURES
SUMMARY
POST-TENDER CORRESPONDENCE
FOLLOW-UP
PRESENTATIONS
TENDER NEGOTIATIONS
BRIBERY
SUMMARY
M ETHODOLOGY
PROJECT SCHEDULE
TENDER HANDOVER
I
NDUCTIONS
SUBCONTRACTORS
QUALITY CONTROL
SAFETY PROCEDURES
ENVIRONMENTAL
DRAWINGS
M ILESTONES
M EETINGS
PROJECT PHOTOGRAPHS
SUMMARY
S
CHEDULE
ACCESS
S
AFETY
ORDERS
S
UBCONTRACTOR ORDERS
M ANAGE SUBCONTRACTORS
M ATERIALS
REDUCE WASTE
ALTERNATIVE MATERIALS
RECONCILIATION OF MATERIALS
P
RICE INCREASES
ALTERNATIVE TRANSPORT
LABOUR PRODUCTIVITY
P
AY THE CORRECT WAGES
I
NDUSTRIAL RELATIONS
CONTROL OVERTIME
P
UT ITEMS OFF HIRE
NEGOTIATE REDUCED RATES FOR INCLEMENT WEATHER, LOW USAGE, AND SITE CLOSURES
EQUIPMENT PRODUCTIVITY
THEFT
P
REVENT PROBLEMS FROM OCCURRING
ALTERNATIVE DESIGNS
COORDINATION OF SERVICES
I
NSTALL SERVICES CORRECTLY
P
ROTECTION OF EXISTING STRUCTURES AND NEW WORK
QUALITY
QUALITY DOCUMENTATION
I
NSPECT EXISTING PROPERTY
SURVEY OF EXISTING STRUCTURES
AVOID FINES
RECOVERY OF DEPOSITS
SUMMARY
VARIATIONS
COSTING VARIATIONS
SITE INSTRUCTIONS
DELAYS
ACCELERATION
LOGGING VARIATIONS
RE-MEASURABLE CONTRACTS
PUNCH LISTS
ADDITIONAL WORK
I
NVESTMENT INCOME
CONTRACT BONUSES
R GST VAT
ECOVERY OF , , DUTIES AND OTHER TAXES
SUMMARY
COST TO COMPLETION
COST CODES
I
NVESTIGATE LOSSES – DON’T COVER THEM UP
P B
ROJECT UDGET
C B
OMPANY UDGET
DOCUMENTATION
FRAUD
CASH FLOW
TAX
J
OINT VENTURES
SUMMARY
CHAPTER 9 – CONTRACTUAL
W HAT IS A CONTRACT?
M EMORANDUM OF UNDERSTANDING
LETTERS OF INTENT
PAYMENT GUARANTEES
DOCUMENTATION
DISPUTES
DISPUTE RESOLUTION
TERMINATING A CONTRACT
J
OINT VENTURE CONTRACTS
SUMMARY
CHAPTER 10 – PEOPLE
EMPLOY THE RIGHT PEOPLE
REMUNERATION
BONUSES
SHARE SCHEMES
OTHER REWARDS
M OTIVATION
PROMOTING PEOPLE
FAMILY
CELEBRATE SUCCESS
EMPLOYING PEOPLE
PROBATION PERIOD
CONTRACT STAFF
I
NDUSTRIAL RELATIONS POLICIES
EMPLOYMENT CONTRACTS
DISCRIMINATION
I
NDIGENOUS AND LOCAL PEOPLE
DELEGATE
S M
UPERVISE AND ANAGE
LEAD BY EXAMPLE
FEEDBACK
LABOUR DISPUTES
SUMMARY
REPORTS
M EETINGS
ATTENDING TO TASKS
LEARN TO SAY NO
S
TAND UP FOR YOUR TEAM
DECISION MAKING
COMPANY OVERHEADS
DEPARTMENTS
DIVISIONS
S
HARING BETWEEN DIVISIONS
M ANAGING SAFETY
TENDER SYSTEMS
DOCUMENTATION
I
NSURANCES
P
ERMITS, LICENSES AND REGISTRATIONS
GUARANTEES
P
OLICIES AND PROCEDURES
OPERATIONS MANUAL
S
TANDARDISED STATIONERY
ARCHIVING DOCUMENTS
S
ELF-PERFORM OR SUBCONTRACT
USE EXPERTS
S
UBCONTRACTOR AND SUPPLIER PERFORMANCE DATA BASE
USING TECHNOLOGY
I
MPLEMENTING NEW SYSTEMS
I
NFORMATION T
ECHNOLOGY
GRAND IDEAS
P
LANT AND EQUIPMENT
REASSESS EQUIPMENT
STANDARDISATION
VISITING PROJECTS
SECURITY
M ANAGE RISK
SUMMARY
I
S THERE A LONG TERM FUTURE?
NOT HAPHAZARD
SYSTEMS
PEOPLE
SUPPORTING DEPARTMENTS
COST OF GROWTH
SUMMARY
CHAPTER 13 – REPUTATION
PROACTIVE
RESPONSIVE
FAIR-MINDED
SAFETY
QUALITY
PROFESSIONALISM
BE SEEN, BE INVOLVED
M ISTAKES HAPPEN
I
NDUSTRIAL RELATIONS
RELIABLE EQUIPMENT
S
UBCONTRACTORS
F
RONT DESK – RECEPTION
BRANDING
P
UBLICITY
P
UBLIC RELATIONS AND NEIGHBOURS
S
ERVICE AFTER THE PROJECT HAS BEEN COMPLETED
S
UMMARY
CONCLUSION
GLOSSARY
Introduction
Many people think there’s lots of easy money to be made in construction.
They may be working for a construction company and see owners and senior
managers driving expensive cars, or they hear of companies doing well and
declaring big profits. It seems to be a fast way to make money. So, many good
tradesmen give up their jobs, invest their life savings and start their own
construction business. Unfortunately, the truth is that for every rich and
successful person in the construction industry there are probably at least ten
others, business owners and managers, who aren’t as successful, working long
hours and taking home an average salary. Furthermore, there are probably
several business owners who’ve lost their companies and are once more working
for a boss, sometimes even in another industry. Nearly all of these people are
skilled and knowledgeable and I’m sure every one of them worked hard. Many
of them probably even completed successful projects, and yet, their company
wasn’t successful and eventually collapsed.
People who have owned or managed a construction company that has fared
poorly often ascribe the poor performance to bad luck. Often it’s just one bad
contract that has wrecked their company. It may just have been one client that
didn’t pay them, or it could have been one project that was affected by
unseasonably bad weather. I’ve worked on projects that have lost money, where
we could attribute the loss to bad luck. Maybe there was bad luck! Maybe it did
rain and possibly we did have equipment breakdowns. But, to be honest, if we
analyse the reasons for the poor performance, we probably could have avoided
the loss, or at least reduced it, if we had done things differently and managed the
project better.
To be successful in construction means more than just completing
numerous projects. It requires that the projects must be completed on time, to the
required quality standards, with no safety incidents, and importantly, make a
profit. But more significantly, the company must be paid for the work they’ve
done and be cash positive. Cash flow is one of the biggest challenges facing
construction companies. Just because a project is profitable doesn’t mean the
company has money in their bank account. Furthermore, the company needs to
build a good reputation, establishing relationships with clients, so they can
obtain further work.
Construction isn’t an easy business with clients that are sometimes difficult,
demanding, inexperienced, have unreasonable expectations and even in some
cases may be simply dishonest. Clients also set unreasonable schedules, have
their own cost pressures (forcing construction companies to provide
unsustainable savings), and appoint substandard design teams that provide poor
quality drawings and information, often late, and aren’t responsive to the
construction company’s needs and queries. Furthermore, contractors often face a
shortage of materials, additional red-tape, tougher safety and environmental
legislation, a society that has become litigious, added competition, more
complicated and complex projects and in some cases even political interference.
Every project and client is different and contract conditions are often
varied. Therefore, there isn’t one set recipe that will work on every project,
forcing construction companies to continually adapt and modify their processes.
Moreover, contractors still face the same challenges of adverse weather
conditions, price increases and a shortage of skills.
However, if the truth be told, there are very few well run construction
companies. Many fail, not because of the outside pressures, but rather because of
their own inadequacies. Some reasons for their failure are; poor tendering, lack
of cash or poorly managed cash flow, over-extending themselves where they
have insufficient finance, resources or skills, not getting paid for work, poor
financial controls, a lack of leadership and a shortage of work.
So what makes a construction company financially successful? Well firstly
managers must find a project to price – and not just any project, but the right
one. They need to accurately tender or price this project and make sure they win
the work without giving all their potential profit away. Once the company has
been awarded the project they must successfully do the work, avoiding mistakes
and ensuring they’re paid for all completed work. To achieve this they need to
be financially and contractually astute and employ good people. At the same
time managers need to be enhancing the company’s reputation, managing the
overall company, and growing the business.
There isn’t a magic formula for this, but, there are some common sense
rules to assist in achieving these outcomes which I’ve outlined in the following
chapters. There’s no coincidence that the two longest chapters are on tendering
and reducing costs. If you’re awarded a project at the correct price, ensuring the
conditions aren’t unreasonable and the schedule is achievable, and then carry out
the work efficiently with minimal costs, the company is half-way towards
becoming successful.
Being successful is not so much about being lucky, but rather about
creating your own luck. Obviously it also demands hard work and a certain
amount of technical knowledge and practical skills.
Managing and running a construction company requires knowledge of
many particular laws such as; company registrations and compliance, labour
legislations, legal and contractual knowledge, safety and environmental
legislation and tax laws. This book doesn’t go into detail on these since they
vary between countries and change with time. It’s however essential that
companies comply with the prevailing legislation, so it’s important that
managers have a broad understanding of the requirements and seek expert advice
and help.
I was fortunate and was employed for twenty years by a very successful
construction company. The company expanded and overtook most of its larger
competitors. As the company grew I was able to grow and develop, benefiting
from the success of the company in monetary terms, in personal growth and job
satisfaction.
Chapter 1 – The Right Project
Many construction companies are desperate to find work so they’re willing
to accept any project, at any price. I’ve been in a similar situation before.
However the risk of accepting a project at any price is that the company wins the
project, works hard on it for several weeks, or months, only to lose money. How
much better would it have been for everyone to sit at home, neither making
money nor losing it? By not working on the project maybe the company would
have had time to look for other more suitable projects? Maybe, by taking on the
project the company didn’t have resources available to undertake a more suitable
project when it presented itself?
The risk of taking on the wrong project not only impacts directly on the
profitability of that project, but it impacts on other projects and the company as a
whole. When a project is in trouble management spends more time on it than
they normally would, trying to rectify and solve the problems. This time could
be better spent on maximising profits on other more successful projects. In fact,
the absence of management on the other projects sometimes results in them also
turning bad.
Working on a project should not be about being employed. The only
reasons you want to be doing a project is so the company can make money, or
occasionally so it can win further work which will make money. Frequently I see
contractors win projects just because they’re desperate for work, or, sometimes
contractors take on large and prestigious projects, believing it will enhance their
standing with the public and their shareholders. Unfortunately, many of these
projects end up costing the company large amounts of money.
So what is the right project? It’s one which the contractor can:
1. complete on time
2. produce good quality work which satisfies the client’s specifications and
requirements and is a good advertisement for the contractor
3. complete with no safety incidents, without harming anyone or the
environment
4. make a profit
5. receive payment on time
6. be cash-positive, or at least cash-neutral
7. utilise their available resources
8. if possible, obtain further work from the same client or win work from other
clients in the vicinity
Know which projects are profitable
If a contractor understands which contracts are their most profitable, it
makes sense to place more emphasis on them and pursue that particular field or
client. This sounds obvious, but unfortunately some contractors don’t always
know how much profit each project has made, nor have they analysed the
reasons why some projects are more profitable than others. This results in
contractors submitting tenders for projects which won’t be profitable, even
tendering for projects where they consistently lose money.
Case study:
We constructed two concrete cooling structures and lost a considerable
amount of money on both projects. At first glance the projects appeared simple
and were priced as such, but in fact each time the construction turned out to be
more complex and difficult than anticipated. The first time we lost money we
thought it was because we ran the project badly. After we lost money the second
time we realised it was best to avoid these projects.
I later talked to a number of other contractors and none of them seemed to
have made money on these structures.
After turning down the invitation to tender for several more of these
projects I eventually couldn’t resist the temptation to price one and try and
prove we could actually tender it correctly and build it efficiently without losing
money. Fortunately we were able to win the project at a relatively high profit
margin of 20%. Needless to say, we made only 12% profit on the project,
meaning we lost 8% of our tendered profit.
The above just proves that some projects are best left for other construction
companies to build.
If you lost money on a project, before you tender on a similar one, you need
to understand the reasons for the loss and ensure the same problems won’t arise
next time around.
Working for the best clients
Picking the right client and working for them is probably one of the
essential keys to being a successful contractor. So what makes a good client?
1. Most importantly the client must pay for the work done. Not only must the
client pay the contractor, but they must pay the contractor on time and in
full. This means they must be financially sound with money in the bank, a
positive cash flow, and have no risky ventures or businesses.
For a time our competitors made sure they kept us away from
certain mining clients. When we eventually won a contract with
one of these clients we quickly discovered why our competitors
had been so protective. We were able to undertake several more
large projects for this client, which were very profitable and
ultimately made up a significant portion of our overall profits.
3. Some clients are more organised than others and employ strong
professional teams. The more organised the client, the more likely it will be
that drawings and information will be issued in accordance with the
schedule, which will enable the project to be completed on time, within
budget and with minimal fuss. Although late information and delays may
give the contractor an opportunity to submit claims and variations, earning
the contractor additional money, the delays are often counterproductive,
tying up staff unnecessarily, preventing them from moving to the next
project and causing them to become frustrated. Obviously, in a tight market,
with little work and no project for staff to move to, it can be advantageous
to be delayed on a project and paid by the client for this time. However, in
most cases it is far better to complete the project in the allotted time (or
faster), and move onto the next one.
4. Some clients can be particularly fussy and demanding especially if they
don’t understand the construction processes properly. At times these clients
will argue about every little detail and every cent. I’m not advocating that
clients shouldn’t insist on quality and value, but rather that some clients go
beyond these requirements, becoming quite petty, frustrating the
contractor’s staff and tying them up in time consuming arguments. I’ve
known some contractors that refuse to work for certain difficult clients, or
deliberately add a premium in the tender price to allow for the trouble of
working with them.
Case study:
We undertook a road project for one client who used to send us letters
daily, some even late at night. These letters usually required a response from our
Project Manager, but were often about small details that many clients would
ignore. In fact, often the facts and logic were incorrect. All of this tied up our
Project Manager and prevented him from working on other projects. In addition,
the client’s constant interference in the work methods slowed us down and if we
hadn’t been contractually astute the client would have deducted money from us
which they weren’t entitled. All of this added additional costs which weren’t
budgeted for and we lost money on the project.
We later heard that another contractor who had previously worked for the
client added a 15% premium to their tender price to compensate for the
additional costs they knew would likely be incurred on the project.
The strength of the client’s team
The client usually appoints a team of designers, sometimes architects, and
occasionally a managing contractor. Some of these companies can be very
professional and often assist the contractor in delivering the project on time.
However, I’ve found some to be inexperienced, even obstructive in the way they
administer the project, and on occasion unresponsive to the contractor’s requests
for information, drawings and access.
The contractor depends on the designers to produce quality drawings and
reliable information on time. Inadequate drawings hinder the project progress
which could negatively affect the contractor’s costs.
Projects run by a poor team lead to the contractor requiring a larger
administrative team which adds to the contractor’s costs. Also, these projects
often result in delays, claims, variations and disputes which further add to the
contractor’s administration costs, negatively impact their cash flow, and even
affect their reputation. Projects with these teams on board are therefore best
avoided.
I’ve worked with many good teams and clients. The projects have generally
been well organised, drawings have been of a high standard and issued on time.
They’ve been responsive to our questions and have been fair in their assessments
of our variations. It’s not to say there weren’t mistakes or problems, but in
general things were done professionally. The end result was always that we had
a successful project, finished on time, with minimal fuss, with a happy client,
but, more importantly we always made money – usually significantly more than
anticipated at tender stage.
The field of construction
What field or type of project should you be tendering on? I had one
particular business owner who was prepared to tender on anything, even if we
had absolutely no experience in that field of work. Clearly, to prepare a proper
tender you need some knowledge of the field to enable an accurate price to be
developed. The client would also typically only consider awarding a project to a
contractor who has the relevant experience in the type of work to be undertaken.
This is not to say that contractors shouldn’t be looking at alternative fields in
which to work, but, these should only be considered after considering all the
risks and opportunities.
Often branching out into a new field requires the contractor to employ staff
with the required knowledge, even purchasing specialist equipment. Therefore
there should be some certainty that after completing the project these resources
can be employed on other similar projects.
Occasionally, opportunities arise on an existing project, or with an existing
client, to undertake a project in a different field. If there are benefits in
undertaking the project consideration should be given to either subcontracting
the specialist work, or forming a joint venture with another company that has the
required expertise.
I wouldn’t advocate tendering for projects in new fields without first
ensuring there’s sufficient knowledge available, either within the company or
from outside experts, that can assist with the tendering and construction.
Case study:
One of our competitors decided to start a division to undertake slip-form
construction. Since there were many opportunities for slip-forming work, with
very few competent contractors, the idea was a good one. However they didn’t
employ the correct personnel for their first two projects and these weren’t
executed well. This unfortunately cost them money and also negatively affected
their reputation.
It should be remembered that any work done poorly, even if it is done by a
new division, can adversely impact the entire company’s reputation.
Opportunities for further work
A good project to work on is one where there’s potential to be awarded
further work. It’s often advantageous to be one of the first contractors on a large
project. Some contractors even tender for a project at a reduced or even zero
profit to ensure they win it in the hope they’ll be awarded further work where
they can recover their profit. This can be dangerous because they might not get
further work on the project.
Some projects might be the first part of the client’s facility and they have
indicated that they will be constructing further phases. Unfortunately these
phases often don’t follow immediately after each as a continuous stream of
work.
It’s still worth doing homework, understanding the bigger picture and the
potential for more work from the same client, another client in the same facility,
or even within a particular area. For instance, if your company specialises in
building renovations, then a suburb that’s undergoing redevelopment with many
home owners doing renovations may be a good area to be working in. If
prospective clients see the company’s name on sign boards, vehicles and
equipment there’s a good chance of being asked to quote for other projects in the
area. However, working in an established suburb, where renovations and
developments are few and far between, won’t necessarily generate the same
exposure for the contractor.
The project’s location
A project adjacent to, or in the vicinity of the company’s Head Office may
be desirable. Not only are these projects convenient to manage and support, but
it wouldn’t be good to have a competitor constructing a project so close to the
office, particularly when potential clients visit the office.
Some project locations are prominent, offering an opportunity to advertise
the company. The successful completion of the project can result in good
publicity giving the company an opportunity to showcase its abilities.
On the other hand, some projects may be difficult, disrupt business and
traffic and result in adverse publicity, particularly if they are in prominent
locations.
The project’s proximity to existing projects
One business I worked for tried to price anything and everything, with
some projects being thousands of kilometres from where we were operating. We
weren’t running the projects close to home very well so it was likely that these
distant projects would be run more poorly.
Don’t underestimate how much travelling eats into management time.
When projects are located close together Project Managers and Project Directors
can often easily look after more than one project, and they can certainly look
after more projects than when they are widely spread over large distances.
Projects situated close together may also have other efficiencies such as
sharing resources like mechanics, fitters, service trucks, fuel bowsers, Site
Administrators, Contract Administrators, transport, office space and
accommodation.
Remote sites
Many companies are good at working in remote locations. In fact some
specialise in working in remote areas, though, most don’t operate successfully in
these locations.
Projects in remote locations have their own challenges:
1. These projects require personnel who are prepared to work in these
locations, yet, most people are unwilling to do so, and many companies just
don’t have the right personnel for such projects. These companies either
recruit people specifically for the project, which isn’t a good idea since they
are relying on someone who doesn’t necessarily understand the workings
and culture of the company, or, they force their existing staff to relocate,
leading to them being unhappy and either not focusing on the project or
resigning. Why lose a good person just because you have a project in a
remote area?
2. It also takes a special kind of person to work in a remote area – someone
who’s resourceful, independent and who can get on with the project with
little or no assistance.
3. Working in a remote area demands certain logistical skills because
personnel, equipment and materials must be transported over long distances
to the project. The projects are often difficult to reach and may present
difficulties in servicing and repairing equipment, supplying spare parts and
even getting paperwork back to Head Office.
4. Remote projects must be tendered correctly, and the Estimator must be
aware of additional salary costs and allowances. Since plant and equipment
may not be readily available it will be expensive to move equipment onto
and off the project. Equipment may sit idle on the project between tasks
because it’s uneconomical to remove it and return it later when it’s
required. Maintenance and repairs will be more costly, and may take longer
to implement.
5. Management visits won’t occur as frequently as for projects closer to Head
Office, meaning problems could go undetected or unresolved. Many of my
projects were several hundred kilometres from our office and I required a
full day to travel and visit them. I envied Project Directors who had all their
projects in the city and could easily visit a project whenever they had a few
spare hours in the day.
6. If the area is remote there’s often not much chance of further work in the
vicinity. Of course, if there’s a possibility of other work in the area that can
be done at the same time, or immediately following the project, the
company could be well placed to be awarded the work and some transport
costs may be shared with the new project which would make them both
more profitable.
The resources required for the project
Consideration must be given to the types and quantities of resources that
will be required to carry out the project.
1. Some projects can be fairly difficult, or spread over a large area, and
require lots of management and supervision for a relatively small revenue
and profit. Other projects with a similar profit and revenue may require less
supervision and management, so it’s obviously better to focus on these
because the company is able to do a larger turnover (hence making more
profit) using the same number of people.
2. Of course some projects are better suited to certain staff, so it’s advisable to
tender on projects that match the abilities of staff requiring work. For
instance if the company is looking for work for its Building Supervisors and
doesn’t have spare Concrete Supervisors they should be tendering for
building rather than civil projects.
3. If a company owns a significant amount of equipment and most of it is
unutilised then it’s useful to win a project (even at a lower margin), that
will utilise the equipment and earn revenue for it.
Unfortunately some companies tender for and win projects for which they
don’t have enough suitable staff. This means they have to employ new people
for the project. Because the recruiting is usually done in a hurry some of the new
staff may not be the best or the most suitable and are just bodies to fill a position.
The new engagements are normally not familiar with the company’s procedures,
safety and quality expectations or behavioural codes. This often leads to
problems which may cost the company money as well as its reputation.
Keep it simple
Often the simplest and least attractive projects are the more profitable ones.
Case study:
For many years our company was unable to secure a project with a
particular client who was usually constructing a number of new projects at any
one time. One day we got our opportunity. A major competitor had constructed a
new process plant for the client. The main work was complete, but as with many
large projects there were lots of bits and pieces to be finished off. The other
contractor wasn’t interested in doing these and only wanted to do larger
projects. The managing contractor approached us to undertake the remaining
works which we accepted, since we were only too happy to finally work for the
client.
Not only was this work profitable for us, but after completing the project
the client gave us opportunities to undertake further projects, leading to us
eventually becoming their preferred contractor.
We always said that when a project won an award, or had fantastic
photographs that appeared on calendars, then it had almost certainly lost money.
Obviously this is a generalisation and isn’t always true. However, it’s often the
case that projects that look fantastic are the more difficult and costly ones to
construct and are usually more risky. Many of my most profitable projects aren’t
visible to the general public.
One of our major competitors always chased mega projects which were
good for headlines, but they seldom earned the major profits they expected.
The project’s risks
It’s important the contractor understands the risks involved with a contract
since some projects can be very risky. These risks could be related to a weather
event, (do you really want to build a bridge across a river during the rainy
season?). They may be related to possible industrial relations problems, or there
might be risks of damaging public or private property, or injuring someone.
Case study:
One of our good clients was very persistent that we undertake a small very
difficult project. We had previously completed several large projects for them
and at that time were busy on a couple of projects worth several million dollars.
This particular project was worth only a hundred thousand dollars and was in
the middle of a petrochemical plant. I mean in the middle! It was directly under
and around major operational equipment and we were expected to excavate,
locate and remove literally hundreds of existing underground cables. The
project was high risk, and if we damaged operating equipment or cables we
could have shut down portions of the plant which would have resulted in bad
publicity for our company and probably have prevented us getting further work
from the client. In addition, we may have been liable for the costs of the repairs.
Obviously the profit from a one hundred thousand dollar project couldn’t make
up for these risks so this was definitely a project to be avoided.
Unfortunately, in this case the client was really persistent and we were
eventually forced to accept the project. Nonetheless, we bought additional
insurance in case we damaged any of the existing facilities, made sure the client
changed some of the conditions in the contract document (reducing our risk
exposure), and included sufficient supervisors and management in our price to
lessen the chance of problems occurring. We ended up successfully completing
the project without mishap and made a good profit.
From the above I’m not saying that you shouldn’t tender for a high risk
project, but it’s important to consider and understand the consequences of the
risks. You don’t want to destroy the company because a big risky project was
undertaken and the potential risk events actually happened.
When tendering for projects with high risks there are various strategies that
can be employed to mitigate these risks:
1. Some risks can be reduced by negotiating better contractual terms with the
client and transferring risks to them.
2. Some risks can be partially allowed for in the pricing – for instance if we
expected to lose time due to inclement weather we often priced to allow for
a portion of the expected lost time. Obviously if there was no inclement
weather we wouldn’t have spent the contingency and would have made
more profit. If we experienced more inclement weather than allowed for we
would have spent the entire contingency and used some of our profit – but
at least by allowing for some inclement weather we had reduced the risk
and potential loss.
3. In addition it may be possible to purchase insurance to cover some risks.
4. Sometimes one can add additional profit to the tender, making it worth
taking on the risks.
Of course all construction projects have some risks and it’s a matter of
ensuring that the risks are understood and allowed for.
Some risks to consider are:
1. difficult ground conditions such as having to excavate in rock
2. existing services which can be expensive to locate, result in delays when
they are moved, and if damaged can result in large repair costs and harm
the company’s reputation
3. adverse weather conditions, such as rain, wind and severe temperatures
4. industrial relations problems
5. unknown or untried technology
6. a short or difficult schedule
7. complex and difficult structures
8. working in and around existing operating facilities
The right size
Just like the children’s story of Goldilocks, where some items weren’t right
(either too big or too small) and others were just right, you don’t want to be
working on projects that are too big or, too small. You want to work on projects
that are the right size for the company. I must emphasise ‘right for the company’.
Consequently it’s important to understand what the best size of project is. A
project that is suitable for a small company may be too small for a larger one. As
the company grows, so will the size of their projects change. This may even
affect the clients the company works for, and even the market or region in which
they operate. Many contractors grow in size but are reluctant to abandon their
existing clients. I’m not advocating dropping all existing clients, but
occasionally, companies grow out of clients, and the company has to move on,
politely declining to price projects that may now be too small or unprofitable.
Many contractors get into trouble when they win projects that are too big
since:
1. They have insufficient personnel, causing them to hire new staff who could
be inexperienced and don’t understand the company’s values. Alternatively,
the company puts too few staff on the project, resulting in poor
management and supervision.
2. They don’t have suitable personnel with large project experience.
3. The company doesn’t have the right experience and knowledge to run a
major project.
4. Large projects place bigger demands on the company’s cash flow.
5. A large project may require all of the company’s resources which means the
company is unable to work on other projects, effectively meaning they have
all their ‘eggs in one basket’, which could be disastrous for the company
should the project go badly.
6. If their resources are all tied up on one project they are unable to do
projects for other clients, some of whom may be good ones, which causes
these clients to use another contractor which may well result in the
contractor losing them forever.
7. When a large project ends there’s often a sudden release of personnel and
equipment and replacement work has to be found for all of them in a short
period of time (ideally you want a number of projects starting and ending at
different times – each with a value not exceeding fifty per cent of the
company’s annual turnover).
8. Large projects require bigger bonds and sureties which could take up all the
company’s banking facilities, preventing them from taking on other
projects. It should be noted that many projects require these bonds and
sureties to be in place until the end of the warranty period which could be a
year or more after the project completion.
Just as a project can be too large for a company, so to, are there projects
that are too small; either in duration or value. Smaller projects:
1. Often require the same management and supervisory staff as a large one, so,
it’s possible for the same number of staff to look after and generate more
revenue per month with larger projects than with a number of smaller
projects.
2. Are normally of a shorter duration than larger projects and are therefore less
efficient because every time personnel and equipment are transferred
between projects there are inefficiencies and lost time due to travelling
between the projects and preparing for the new one. In addition one project
seldom follows on exactly from the previous one. Consequently there’s
often a break of a few days, weeks or months, when personnel and
equipment are idle and not earning revenue.
3. Take more Head Office administration time than one large project does
because:
1. payroll staff must administer frequent transfers of personnel between
smaller projects
2. creditor administrators must deal with many smaller purchases
compared with a few larger purchases for the big project
3. debtors staff must process more invoices to the many different clients
compared with only a few invoices for the larger projects
4. the estimating department must submit and win more tenders
But that’s just on the payment period. Now what about some of the
payment conditions? Clients often hold between 5% and 10% retention with half
released at the end of the project and half released at the end of the warranty
period which is normally twelve months.
A project with a duration of one year and a warranty period of one year,
with a 10% retention held to the end of the project and 5% held over the
warranty period could add nearly another ½% of interest costs to the project
compared to one with no retention.
Moreover consider when and what the client pays. Many clients don’t pay
for materials and equipment which hasn’t been built into the works at the time of
invoice. At times these materials can be a significant cost which the contractor
often has to carry for several months until they’re built in. Many clients will
however accept a bank guarantee or insurance bond to cover the costs of this
material or equipment, thereby freeing up the contractor’s cash flow.
Some clients only pay on completion of a milestone, and sometimes the
contractor may have to complete a substantial amount of work at their cost in
order to achieve the milestone before payment is received.
The client’s budget
Some client’s budgets are too low. Obviously contractors are not always
privy to the client’s budget but some research may give an indication of what it
is.
When the budget is too low:
1. The contractor’s price is usually higher than the budget and the
administration of the project is difficult because the client will argue and
resist all claims and variations that the contractor submits even if they are
legitimate and valid.
2. The client will also try and save money wherever they can which could
mean that they select cheap, poor quality materials which are difficult to
use or which could cause a finish which is below expectation and frequently
becomes the contractor’s problem.
3. Furthermore, the client may take short cuts with the design, or even reduce
payments to the design team, which could affect the quality of the design
information, or the effectiveness and timeliness of responses to queries
submitted by the contractor to the team, which will impact the schedule and
possibly result in delays to the contractor.
4. Furthermore, when the project price is above the client’s budget there is
always the risk that the client runs out of money before the project is
complete, leaving the contractor unpaid.
The quality of the tender documents
The quality of the tender documents is often indicative of the quality and
experience of the client and their design team. Poor quality documents are an
indication there could be problems in the course of the contract due to poor and
insufficient information which will lead to delays and possible claims. In general
I would stay well away from these contracts, or at least price them in the
knowledge that you will have to use a well prepared and experienced contract
team that can deal with any problems, and submit variations for the delays and
inconveniences caused by the poor information. On occasion, if the client has a
sufficiently large budget, and the contractor has an experienced team, it’s also
possible to profit out of the situation.
Some tender documents and scope of works are so poor it is unclear what
the contractor should price so it’s important that the contractor clearly defines all
their assumptions and specifies what they have priced (or not priced) in their
tender submission.
Liquidated damages
Some projects have excessively high or stringent liquidated damages. Often
these damages may be uncapped, allowing the damages to quickly accumulate
and consume any potential profits and even in some cases the entire value of the
project. It’s important to understand the liquidated damages and what the risks
are of being penalised.
In some cases it’s possible to qualify a lower value for the liquidated
damages in the tender submission, as well as placing a cap on the maximum
amount of damages that can be applied. If these proposals are not acceptable to
the client it may become necessary to walk away from the tender. More than one
contractor has gone out of business when they’ve not completed a project on
time, resulting in financial charges and penalties which they were unable to pay.
The project schedule
As part of the liquidated damages it’s also important to understand the
project schedule and the project’s completion dates. Often these dates aren’t
feasible in which case either propose a more realistic schedule or don’t price the
work. Rather, let another contractor be stuck with a problem project which they
can’t finish on time, resulting in liquidated damages as well as damage to their
reputation.
Will you be competitive?
Often you know before submitting a tender that your price will be
uncompetitive. The project may be too small, it could be located in an area
where you aren’t working, or you may not have the expertise or the equipment
for the project. If the project is more suitable (either in location, size, or type of
project) for other contractors your price is going to be far more expensive than
theirs. Not only has valuable time been wasted in preparing and submitting the
tender, time that could have been used more effectively on another bid, but there
is also a risk the company’s reputation has been damaged since the client may
think the contractor is too expensive and uncompetitive and they will not invite
them to price their next tender.
We’ve often declined tenders because we believed we would be
uncompetitive. We usually phoned the client and sent them a letter, explaining
why we weren’t going to submit a tender and why we felt in this particular case
we would not be competitive or have the necessary resources to offer them the
quality of work they had come to expect from the company.
Illegal and criminal activities
Contractors should be careful not to be involved in illegal or criminal
activities. Projects that are built illegally without the correct permits, or require
vegetation to be cleared without the necessary permits being in place, can result
in:
1. bad publicity for the contractor since it’s normally their machines and
workers that appear on television and in media photographs
2. the project being stopped with implications for the contractor’s equipment
and people
3. equipment even being impounded
4. the contractor not getting paid
Further to this, people often acquire money illegally which they use to
finance building projects. While you may think there’s nothing wrong with being
paid from these ill-gotten gains there are always risks that:
1. if the source of income is exposed the contractor receives negative publicity
2. the client is arrested and the project comes to a halt
3. the client’s assets are seized resulting in the contractor being unpaid
4. people involved in criminal activities may resort to illegal tactics should the
contractor get into a dispute with them
Controversial projects
Sometimes certain projects are controversial, such as projects located in
sensitive environmental areas, or projects that have resulted in local inhabitants
being relocated. These projects may have vocal protesters who sometimes even
resort to sabotage, vandalism and blocking off access to site. This opposition can
delay the project, result in the company losing money as well as being in the
press for the wrong reasons.
Summary
The right project to price is influenced by a number of important variables.
Projects you should not be tendering on are ones which:
1. are unprofitable
2. pose a serious safety risky to workers or members of the public
3. you don’t have the expertise and knowledge to prepare an accurate tender
4. have high risks that could affect the future of the company
5. require staff with expertise and knowledge that the contractor doesn’t have
and will probably not require in the future
6. the client may pay late
7. will negatively impact the contractor’s cash flow
8. require bonds and sureties which cannot be obtained
9. have a final value in excess of the client’s budget
10. have unachievable milestones
11. have high and uncapped liquidated damages
12. have unreasonable contract conditions
13. have a weak design team
14. don’t have all the permits in place, or there’s a chance the client won’t be
granted the necessary permits
15. are too small
16. are too large
17. are in a remote region you have no experience with
18. are for difficult clients
19. are controversial and may tarnish the image of the company
20. are illegal
21. are funded by known criminal activities
22. you will not have a competitive price giving you a fair chance of being
awarded the project
Selecting and winning a suitable project for the company is vital to being a
successful contractor.
Chapter 2–Finding the Right Projects
Many smaller companies are trapped in a cycle of doing small projects,
working as subcontractors to other contractors, or working for difficult clients or
ones that are poor payers. So how do you break out of this mould and find the
right project with the right client? Well this is where you have to do some work
to find who these clients are, and which projects are going to be good projects
leading to further work.
Keeping a good client
Case study:
For many years we had been unable to work for a particular client and
most of their work was awarded to two contractors. Eventually we got a lucky
break and a fairly difficult project came up which wasn’t that prestigious. One
contractor was currently on site but hadn’t performed particularly well, and to
make matters worse they had recently transferred their Project Director to
another project. The other contractor had also changed personnel within their
organisation and their current management didn’t understand the importance of
keeping the client. We were desperate both for the work, and to establish a
relationship with the client, so we bid keenly for the project and went all out to
secure it in the post-tender negotiations. We were awarded the project and went
on to successfully complete it as well as a number of smaller projects.
Following on from these we secured a very large project which we again
successfully and profitably completed. By this stage the client had long forgotten
any previous relationships they had had with either of the two original
contractors.
The above shows how important it is to keep other contractors away from
your clients and to ensure you look after them, since once lost it might be
difficult to regain them again.
Of course you cannot keep competitors away from a client by price alone.
There will always be someone who is prepared to undercut prices to get an
opportunity to work for a good client. The only way to keep competitors out is
by:
1. developing a relationship with the client
2. delivering a quality product, on time and without incident
3. being fair and honest with the client
4. acknowledging mistakes and rectifying the problems as soon as possible
5. managing the client’s expectations
6. not over-promising and under-delivering – if anything under-promise and
over-deliver
7. senior management from the contractor being seen by the client on the
project
If a competitor’s price is cheaper than yours, explain to the client why your
bid is more expensive. Remind the client of your past successes and
achievements on their projects. Negotiate with the client, but don’t undertake a
project at a price that will lose money.
Naturally, when a contractor does repeated work for a client there’s a
danger they’ll become complacent and arrogant, and start to charge inflated
prices for work. When a client discovers they’ve been taken advantage of they
can be quite unforgiving.
Don’t become overly dependent on one client. Unfortunately clients also go
through phases of spending and other times when they cut back on expenditure.
Contractors who are largely dependent on work from one client can quickly run
out of work when that client stops spending.
When work finally runs out with a particular client due to another
contractor winning the work, or the client not having further construction
projects, stay in contact with them. This may entail a phone call every six
months and as a minimum a greeting card at the end of the year. No matter how
good the relationship was with the client you cannot depend on them
remembering your company in a year’s time and inviting the company to tender
for their next project. Regrettably clients have fairly short memories (except
when it comes to remembering poor performance), so it’s essential to keep
reminding them of the past relationship.
Research
Large companies often announce new projects in press releases, so just
reading newspapers provides some idea of projects starting soon. Local
newspapers also have articles about new developments and planning permissions
granted in the area.
Trade publications are useful in providing information about new projects.
For example, mining industry publications have articles regarding new mining
projects, and most industries have similar journals which are useful to subscribe
to.
Reading newspapers and trade magazines makes you familiar with the
names of clients who have finance and are starting new developments. Even
advertisements provide names and contact details of managing contractors,
designers and architects that work in the field that you’re interested in, and can
provide useful leads. Put together a data base of these clients, contractors and
professionals.
Regularly check potential clients’, designers’ and managing contractors’
websites since they often have announcements of new projects they’ve been
awarded.
Always be vigilant in your travels and you will notice old buildings being
demolished, sites or estates being prepared for developments, and real estate
agents’ boards offering units for sale that are yet to be built.
Tender data base
In many countries there are companies that collect data on all the tenders
that are publically advertised. They collate this information into lists which they
regularly update and circulate to contractors who subscribe to their service. (It’s
important to note that many tenders aren’t advertised publically and so probably
won’t appear on these lists).
Tender data bases are an essential form of learning what projects are
available for tender. It’s important to subscribe to at least one of those that
operate in the region of your activity and ensure the tender data base you
subscribe to covers all the projects and clients that are of interest to the
company. Many of these data bases allow the tenders to be filtered according to
region, type of contract or size of contract. Sometimes without the filters the
number of tenders coming through every week can be quite overwhelming.
Bear in mind that even if the project is too large for the company, there may
be an opportunity to contact the larger contractors pricing them who may want to
subcontract a portion of the works to a smaller contractor.
Existing projects
While working on a project talk to the client’s representatives who often
have inside information regarding other projects the company is undertaking or
may be starting. It’s also useful to obtain contact details of people in their
organisations who you can approach to get onto vendor or bidding lists. Add
these names and contact details to your own data base since they could be useful
in the future.
The designers, architects and managing contractors are also a wealth of
useful information because they’re often working on projects for a number of
different clients. Some of these projects may still be in the early stages of
development, and construction hasn’t started.
Talking to subcontractors and other contractors can also yield new
information and contacts.
Sometimes even suppliers have knowledge of upcoming projects because
they’ve provided quotes to other contractors or supplied prices to clients to
enable them to prepare their budgets.
Of course an existing project is the opportunity to demonstrate the
capabilities of the company. It’s important to deliver a quality product, on time
and with minimal fuss and incidents. With luck this good work and
professionalism will be noted and remembered by the client, their
representatives and the project team, leading to further opportunities.
Ensure that existing projects have company brochures available on site to
hand to prospective clients. Project Managers should have sufficient business
cards with them at all times.
Networking
As mentioned above it’s useful to network with clients, subcontractors,
designers, architects and suppliers involved on the projects you’re currently
working on. Still, this networking should be taken further, so it’s useful to
belong to trade and industry associations or local business groups. It’s often the
case of not what you know, but who you know that leads to business success.
Sometimes even union representatives get to hear about new projects before
they start because clients begin negotiating project labour agreements with them
well in advance of a project starting.
Friends and relatives can also provide leads to work opportunities, as can
people you meet at sporting events, functions and even on aeroplanes. Always
carry spare business cards with you in case an opportunity arises.
Contacts
There are many other useful contacts who are often involved with a new
project from its early stages such as:
1. land surveyors
2. quantity surveyors
3. town planners
4. environmentalists
5. geotechnical engineers
6. estate agents
7. recruitment agencies
8. local government officials
Employees
Don’t underestimate the market knowledge of your own employees who
often have friends in the industry working for subcontractors, clients, designers
or other contractors, and who may learn of new projects long before they’re
reported. Encourage employees to report leads for potential work opportunities.
Of course employees should be encouraged to be salespeople for the
company, promoting the company in a positive way. Employees must be aware
of the capabilities of the company so that when asked by potential clients they
are able to readily market the company.
Competitors
Be aware of where your competitors are working and for whom they are
working. Competitors don’t easily give away information but sometimes at
informal gatherings or industry forums they may pass comments about their
projects or clients.
Often competitors announce their new projects in press releases or on their
websites.
Marketing
You must be able to sell your company and its capabilities to potential
customers. Marketing is a continually evolving process but is largely dependent
on the type of customer your business is aimed at and where they are located.
Sometimes one can approach specialist marketing companies, but these
need to be treated with caution. It’s easy to spend large amounts of money on
marketing with few results to show for it.
Should you approach a marketing company, check that they have
experience selling what your company does. Make sure that they clearly
understand what your business is about, where you operate and who your
customers are. Set a clear budget which is relative to the potential outcomes
you’re seeking.
However, I would advise that construction companies do their own
marketing. This normally should take a multi-pronged approach since no one
thing will work alone. It’s often a trial and error approach, as what works for one
company won’t necessarily work for yours. In fact, what works for you today,
may no longer work for you in a year’s time, so it needs to be continually
adapted and improved to suit the changing conditions. It’s therefore important to
understand what’s working so you can discard what’s not.
Website
A website is an essential ingredient to selling the company and many clients
(even the small home owner planning renovations) will view a company’s
website. The website should be reasonably simple – in general avoid pop ups
and videos (although these may be suitable for some specific companies).
Clients want:
1. a quick overview of the company’s capabilities, what the company does and
where it operates
2. to know who to contact
3. some examples (with photographs) of the projects the company has
undertaken, with an indication of their size, what is was and who the client
was
4. to see registrations and certifications such as for quality, environmental and
safety management
5. (for larger contractors), to see copies of their financial results or the annual
turnover for the last few years
There are various tricks that can be used to promote your website. But this
is another topic on its own and is an evolving process.
Company brochures
Brochures are useful to hand to prospective clients since they give an
overview of what the company’s capabilities are and they can be kept and
referred to at a later date.
1. These brochures should be simple and take a similar format to the website,
including contact details, a brief overview of the company and examples of
recently completed projects.
2. The brochures should look professional and must be printed on good
quality paper.
3. Take the time and trouble to proof-read the brochure carefully before
printing to ensure the spelling, language and facts are correct. I often see
poorly produced and written brochures which don’t portray a good image of
the company.
Photographs
Photographs as they say ‘are better than a thousand words’. However if
poor photographs are used in an advertisement, brochure or website they won’t
enhance the advert, and sometimes can even harm the company’s image. Check
the photographs to ensure:
1. they are a good quality (photographs mustn’t be grainy, out of focus or
skewed)
2. they don’t show any unsafe acts
3. the work shown is of a good quality
4. the work site looks organised, neat and tidy
5. they illustrate what you are trying to show – often photographs are used
which show other contractor’s work and it’s difficult to see what was built
by your company, or, the photograph is too small or taken from far away
and the work isn’t clear
6. the photographs are relevant and show a diversity of work since I’ve seen
artistic photographs in advertisements which don’t display the contractor’s
abilities and resources
7. plant and equipment in the photographs is clean, in good condition and
preferably has the company’s logo on it
Company logo
Logos are what people usually see first – these might be on items of
equipment, sign boards, advertisements, business cards and letterheads. Now I’m
not an expert on marketing so can only speak from my experience, but, I would
recommend the logo is kept fairly simple with letters that can be clearly seen and
distinguished. Think what the logo will look like on items of equipment,
business cards and letterheads. Don’t make the logo too long as it may become
reduced in size to fit onto some areas. Stick to bold letters and colours,
remembering that it will often be placed on items of equipment painted in
different colours.
Advertising
Advertising can be useful but also costly with limited results. I worked for a
large construction company and we were frequently being solicited by sales
representatives from various journals to place advertisements in their
publications.
1. Many of these would have been a waste of money as their readers were
unlikely to be our clients, or provide us with any work. So carefully
consider who your clients will be and whether they will read the
publication. Make sure the advertising medium reaches the right market and
reflects the image you want the company to portray.
2. When drafting an advertisement keep it simple but ensure it tells the story
you want to tell. The reader at a glance should understand what your
company does.
3. The advertisement must have the name of the company and contact details
– preferably website, email, telephone and physical address and the name of
a contact person.
4. The advert must attract attention. It’s pointless paying good money for an
advertisement that nobody will notice and read.
5. The advertisement must not be too crammed and cluttered – some
companies try and squeeze in too many pictures, or too much text, making
it difficult to read.
Of course advertising takes many forms which will depend on the size of
the company, the services offered and the target market. Advertising may
include some of the following:
1. placing adverts in the print media such as:
1. national newspapers
2. regional newspapers
3. local newspapers
4. magazines
5. journals
2. placing advertisements in the electronic media such as:
1. online newspapers
2. online journals
3. websites
3. other electronic formats such as:
1. Facebook
2. twitter accounts
4. placing advertisements in strategic locations where they’ll be noticed
(always ensure that you have permission to put up the advertisements)
5. delivering or handing out flyers which could be in the form of:
1. fridge magnets
2. writing pads
3. calendars
4. diaries
5. simple piece of paper
The important part of any of these advertisements is that they are directed at
the market which you want to see and take note of your company. For example,
if you’re a local plumbing company that specialises in repairing leaks then it’s
pointless placing an advertisement in a national newspaper at great expense,
rather, it may be more appropriate to hand deliver fridge magnets or note books
with your company details to homes in your area so residents can find your
contact details when a plumbing problem arises. By the same token electronic
marketing is very successful for many products, and it’s probably successful in
certain fields of construction, but not in all.
It may be necessary to experiment to see what works and what doesn’t. But
even what works today may not work in a couple of years’ time, so the strategy
needs to be looked at periodically and modified to suit the current circumstances.
Part of this process is always to ask new customers how they came to hear of
you and these answers should be tabulated and reviewed to see what’s successful
and what hasn’t worked.
Sponsorships
As part of their marketing campaign some companies sponsor sporting
events, sporting teams or other events. From past experience I’ve seen little
benefit for construction companies, but I’m sure some may disagree. On
occasion, sponsorship of local teams and community events is useful in fostering
goodwill in the community. Of course, with any sponsorship it’s important the
name of the company is given prominence and people understand who the
company is and what services they provide.
Sometimes sponsorship is unavoidable such as when clients request a
donation or sponsorship for an event. It’s important once again that the name of
the company is prominent at the event, which can take the form of setting up
flags or banners.
Successful companies should consider contributing to charity, in particular
to the local community where they’ve been successful. Preferably the donation
should be something tangible and visible. Again, use and promote the
opportunity by inviting the client, or even the local media, to handover
ceremonies (always make sure both the project and donation are worthwhile).
Plant and equipment
Plant and equipment are often a good form of advertising the company so it
should be kept clean and in good condition. The company’s logo should be
prominently displayed – consider including contact details. Of course drivers of
company vehicles and equipment on public roads should obey the road rules and
behave considerately to members of the public because you don't want the
company to be noticed for the wrong reasons.
Even if the company has externally hired equipment it’s possible to have
the company’s name on magnetic signs, or similar, which can be stuck to the
equipment and then easily removed when it is returned to the hire company. (Of
course, ensure that you don’t damage the item’s paintwork which will result in
costs to repair the damage.)
Sign boards
Sign boards on your construction projects are an important form of
advertising.
1. Obviously seek permission from the property owner and from the relevant
authorities before erecting the sign board.
2. The signboard should be prepared by a professional sign writer and must be
erected securely and properly. (Signs of a poor quality that are askew are a
poor reflection on the company.)
3. The signs must be clearly visible and legible and should have the company
name and contact details.
Not only do the joint ventures provide the companies with exposure to
working on larger projects, but they also provide opportunities of seeing how
other companies do business and to learn new techniques and systems.
Partnering with local contractors and communities
Sometimes when the company is planning to work in a new area it’s useful
to form a partnership with a local company. In regional areas, particularly with
large indigenous populations, it may be worth developing a relationship with the
local community.
This strategy can be particularly worthwhile ahead of the start of large
projects. Clients are often under pressure to support the surrounding
communities and companies, but these local companies frequently have
insufficient experience or resources. Establishing relationships (either in the
form of a joint venture or committing to subcontract portions of the work to local
contractors) makes the tender more attractive to the client. In addition, these
contractors assist with their knowledge of the area. Using local resources is also
usually cheaper than bringing them in from elsewhere.
Of course, these relationships should also benefit the local companies and
communities. At no time must it seem that you have cheated the local companies
because the client will almost certainly hear of any problems.
Political support – understand who can actually help
Some companies develop relationships with local or national politicians or
groupings. These relations can be useful in some regions or countries,
particularly when the relationship is used to obtain information about
forthcoming projects and developments. Nevertheless, I would be cautious of
some associations since political figures come and go, and their replacements
might not want anything to do with the friends and perceived allies of their
predecessors.
In some regions these political friendships can quickly develop into corrupt
relationships and dealings which should be avoided.
Corruption
In some countries bribery and corruption is rife and it’s best to avoid these
countries. There’s no guarantee that the official receiving the bribe can actually
influence the awarding of the project, or that they aren’t dealing with other
contractors at the same time. In addition, even in countries where corruption is
prevalent bribery is normally an offence, and a company caught paying a bribe
may find their management arrested and the company barred from doing further
work in that and other countries.
If you believe that corruption could play a role in the tender process, or the
awarding of a project, then rather decline the tender.
Unfortunately corruption isn’t just about paying off officials who can
influence the bid, but sometimes one contractor may pay another contractor not
to tender or to submit a higher non-competitive tender. These practices are
illegal and if contractors are caught it will severely harm their reputation, even
leading to their management being imprisoned or fined.
Design and construct projects
Some projects are put out to tender as ‘design and construct’ projects so it’s
useful to have a relationship with designers to enable the company to tender for
these. Be aware that tendering for design and construct projects can be more
costly and time consuming than other tenders.
There are also more risks associated with these projects and it’s important
to work with designers who have experience of designing similar projects. Also,
ensure that they have sufficient design indemnity insurance in case there’s an
error with their design.
Multidisciplinary projects
Some clients put projects out as complete packages, including civil,
mechanical and even the electrical works. Companies that have all of these
components in-house usually have a competitive advantage. Alternatively, the
company could form partnerships with suitable contractors who can provide the
needed expertise which the company doesn’t have, forming either joint ventures
or alliances for the project.
Finance
Sometimes clients have projects that are viable but they don’t have the
finances in place to proceed. Contractors in the fortunate position of having a
strong bank balance, or a source to borrow capital, may consider offering the
client a finance option to make their tender more appealing. In addition, a well-
structured and favourable finance deal could net the construction company
additional profit.
Obviously care must be taken to ensure there are sufficient guarantees in
place to cover the loan amount and that the value of the work doesn’t exceed the
agreed loan value.
Assisting with feasibility studies
Often clients approach contractors to assist with their feasibility studies.
There may even be opportunities to approach a client when you first hear about a
potential project to see if you can assist them in any way. These feasibility
studies do take time and effort and some projects may never eventuate, or when
they do it’s several years later when you are no longer interested in the project.
However, when a client requests a contractor to assist with their feasibility
study it’s sometimes difficult to refuse. I’ve had clients not invite contractors to
tender because they had declined to assist them with their feasibility study.
By helping with the feasibility study it’s possible to influence the client’s
design, steering them in a direction better suited to your company’s abilities.
Also, being involved with the project’s feasibility study gives the contractor a
head-start in the tender process since they’ve already put thought into the
construction methodology and researched various options which should lead to a
more accurate and competitive tender price.
Beware of overly ambitious projects
Over the years our company was often approached by developers to assist
with feasibility studies for projects they were proposing that were never going to
be built. The projects were simply too ambitious or outrageous for the location,
they weren’t going to get finance or they weren’t going to get development
approval. Very occasionally, maybe one out of ten times, the project went ahead,
but usually several years later when the developer had long forgotten who
assisted them with their planning and feasibility studies.
Assisting with these projects is time consuming and takes resources away
from other projects which are more likely to proceed and provide work in the
short and medium term. If we had priced all of these schemes we would have
had to increase the number of Estimators in our company.
It’s therefore important to research and understand which projects are real
and which probably won’t happen, or if they do, when they will happen.
If there really isn’t anything else for the estimating department to do, you
can consider assisting with these projects.
Sometimes these projects are brought to you by good clients who provide
the company with other work, so it’s then necessary in the interests of continuing
the relationship to assist.
Tracking potential projects
It’s essential to track the various potential projects since many could be
several months or years away, and often their start dates change. Prepare a list
which includes the name of the project, the details for the contact person, the
anticipated start date and the value of the project. This list should be divided into
projects which will be out to tender shortly, medium term prospects and, lastly,
those which are sometime away.
Continually update the list and maintain contact with the clients to ensure
that when the project is put out to tender you will be invited to tender.
By tracking potential projects it’s possible to decide which the most
suitable ones are to pursue. The number of potential projects may also influence
the profit margin used when tendering, since if there are only a few prospective
projects it may become imperative to secure the project. However, if there are
many potential projects there will be other opportunities if your bid is
unsuccessful so you can possibly add a larger profit to your price.
Mailing lists and data bases
Contractors should maintain a data base of potential clients, engineering
companies, managing contractors and architects. These lists would include the
company name and contact details of important persons within the organisation.
These data bases are important when sending out invitations to company
functions, or greeting cards at the end of the year. All senior management, and in
particular project managers, should contribute and update this list.
When reading newspapers and trade publications you may come across
mention that someone on the list has been promoted or moved to another
company. Use this information to not only update the list, but also to contact
them, offering congratulations and good wishes in their new position.
Often companies win awards or make the news for other reasons. Again,
use these opportunities to maintain contact by sending out messages of
congratulations, or even condolences should the company have suffered an
accident on a project.
Ensure these messages are sent by a suitable member of the company and
that the messages aren’t just generic letters – a handwritten note can often
generate lots of good will.
Business Development Managers
Many larger companies have Business Development Managers (BDMs)
who are tasked with finding new potential projects and clients. These can be
useful since they can devote time to finding new projects and contacts,
developing relationships, and preparing marketing material. Most companies
however can’t afford to add an additional person to their overheads.
Many BDMs need to be steered in the direction in which the company
wants to head. I’ve seen these individuals chase down clients and opportunities
that weren’t suitable for the company. After pursuing a client for a tender and
finally getting the opportunity to bid, it’s awkward if the project isn’t suitable
and the contractor has to decline pricing it.
Some BDMs aren’t familiar with either the construction industry or the
company’s abilities so it’s essential for senior managers to review the contacts
and relationships they’re developing, as well as the marketing material they’re
preparing and distributing.
Trade registrations
With certain trades, or in certain industries or regions, it’s imperative to
have the required qualifications and registrations and failure to have them could
mean that the contractor is unable to tender for some projects.
Quality, environmental and safety accreditations
Larger clients expect their contractors to have the appropriate certifications
in place proving they comply with the standardised quality, safety and
environmental systems and procedures. Even if this isn’t specified it’s almost
certainly something that clients will check, and it may prejudice the contractor if
they are not in place.
Green building and sustainability
In many countries there’s a growing market for constructing buildings
which are environmentally friendly. A large part of this is in the design of the
building which in most cases the contractor doesn’t control. There is however
merit in teaming up with architects and designers who are able to design
environmentally friendly buildings so that you can offer a total package.
Part of what makes a building environmentally friendly is the construction
process and the following should be considered:
1. Recycling and reusing building rubble.
2. Segregating waste.
3. Using environmentally friendly materials which depends on:
1. their manufacturing process
2. the distance they have to be transported to the project
3. how easily they can be recycled at the end of the life of the facility
4. the amount of wastage
5. toxins they may emit during their life and particular during
construction
4. Ensuring that suppliers and subcontractors comply with environmental
legislation and procedures.
5. Having environmental plans, policies and procedures in place.
6. Having workers and staff committed to achieving the highest environmental
standards.
7. Eliminating wastage of power and water and minimising their use during
construction.
In some regions there may even be accreditations that can be obtained that
certify the company is competent to build green buildings.
There are other opportunities to consider in the green field, particularly
when it comes to renewable energy where there may be construction
opportunities. For example, in solar and wind energy the contractor could either
team up with one of these providers or look at becoming a niche contractor in
these fields.
Maintenance, refurbishments, repairs and renovations
Many first world countries are no longer building new infrastructure or
facilities, but, large portions of the existing structures are thirty or more years
old and require replacing or major maintenance. Therefore there’s good potential
for work in the rehabilitation, repair and renovation market, and good
contractors may have unlimited work.
To become part of this market, consideration should be given to learning
about new repair techniques and products. Much of the existing infrastructure is
below ground, so being able to repair or replace this without digging up city
streets could provide a steady source of work.
Innovative contracting or tendering methods
It’s possible to make the company more competitive or more appealing to
the client by proposing alternative contracting techniques such as:
1. design and build
2. partnerships with the client
3. tying up specialist suppliers or subcontractors in a tender consortium or
joint venture
4. entering into a target plus contract with profit sharing where both the
contractor and the client benefit from innovations in the methods of
construction
A good reputation
Reputation is discussed in more detail in chapter 13. Having a good
reputation often means that clients actively seek the contractor out, automatically
inviting them to tender. Nonetheless, if the contractor has a poor reputation no
matter how much effort is put into trying to work on a project, or with a client, it
will be doomed to failure.
Testimonials and references from happy clients are very useful for
marketing the company.
Saying no
Sometimes clients request contractors to undertake projects which are either
unsuitable for the company’s expertise and experience, are too large, too small,
that are difficult or are required at a time when the company simply doesn’t have
adequate resources available. In these cases you have to learn to say no. This
should be done both firmly and politely. I’ve gotten into trouble undertaking
projects that I really didn’t want to do for the reasons above. Some of these
projects resulted in us losing money, but worse, a couple have actually harmed
our reputation because we had to use inexperienced staff on them. The harm
done to client relations was usually worse than if we’d simply declined the
project in the first place. This doesn’t mean you shouldn’t help your good clients
where possible, even if it means undertaking a project at a lower profit.
However, never be forced into a project that will harm the company’s reputation
or cause it to lose money.
Be honest with the client, giving your reasons for being unable to price or
do the work. If possible make suggestions as to when or how the company could
be available to do the project.
Summary
It’s important for all contractors to find suitable projects on which to tender.
This involves:
1. research such as reading newspapers, trade and financial publications and
checking clients’, designers’ and contractors’ websites
2. subscribing to a tender data base
3. marketing such as:
1. establishing a website
2. producing a company brochure
3. printing and distributing business cards
4. distributing company newsletters
5. appropriate advertising
6. contacting and meeting potential clients
7. erecting project sign boards
8. ensuring logos are on company vehicles and equipment
4. getting clients to refer your company to other clients, project management
teams, industry professionals, their friends or neighbours
5. using opportunities on existing projects to talk to clients, suppliers,
designers and subcontractors about new business opportunities
6. belonging to centralised marketing organisations
7. networking
8. asking employees for leads they may have for potential projects
9. talking to other professionals such as surveyors, geotechnical engineers and
town planners
10. asking friends and relatives about their possible contacts
11. establishing a data base of potential projects and clients
12. looking after and maintaining existing relationships with good clients
13. forming joint ventures with other contractors that may be local, could
increase the size of project that can be tendered for, or bring in another
level of expertise
14. coming up with alternative tender strategies
15. developing alternative techniques or knowledge that will enable the
company to enter a niche or developing market
16. ensuring the company has a good reputation
17. assisting clients with their feasibility studies
18. engaging political support which sometimes can be useful, but always
taking care to ensure this support is genuine and at all times avoiding
corruption, bribery or other impropriety
19. having the appropriate registrations and accreditations in place
20. being able to tender for design and construct projects and projects which are
multidisciplinary in nature
21. even offering to finance projects if this is feasible and appropriate
It’s important that the person responsible for preparing the tender:
1. is diligent, checking the tender submission carefully for errors and ensuring
it complies with the client’s tender documentation
2. understands the tender system the company is using (this is often a
propriety tender package system)
3. understands the methods of construction (it would be pointless to, say, have
a person familiar with electrical projects doing a tender for a road)
4. is aware of the company’s available resources and its capabilities
5. understands the rates of productions, both for personnel and for equipment
(these rates will differ between countries, regions, industries and even
projects – for instance production rates will vary between first world and
third world countries, they could be lower working within an existing
facility or in a controlled petrochemical or mining project compared to say
on a building project in the city)
Case study:
One company I worked for employed someone to do tenders who had never
worked on a construction project before and had been elevated from the position
of general office person. Needless to say this was a recipe for disaster because
he did not have the experience or knowledge to understand how things were
built. We had to redo the tenders after he had finished them.
Mistakes made during the tender process can be extremely costly.
Case study:
One of my projects was the civil and earthworks for a new gas power
station valued at twenty three million dollars. We were a subcontractor to the
managing contractor.
The tender documents were poor and the managing contractor had merely
issued us the documents they had received from the client that included the
scope and specifications for the whole facility including the mechanical and
electrical works. There was no separate scope for the works we had to do. The
only drawing we were given was an overall footprint of the facility showing the
outline of various structures, and a contour plan indicating the surrounding
contours outside the perimeter of the plant.
We were verbally told to allow for eighteen hundred cubic metres of
concrete, but had to guess the quantities of formwork, reinforcing and
underground pipework.
Using the contour drawing we estimated the quantity of earthworks
required to construct the power plant terrace. Because the contour lines stopped
at the edge of the plant the Estimator had to assume what the topography would
be under the footprint of the plant. During the tender process we were issued
another layout drawing which showed the footprint reduced by 40%, so we
based our earthworks quantities on this drawing. There was no record that we
were issued this drawing.
Now clearly there was insufficient information to price such a complex job,
and the little information we had was of a poor quality, some given verbally or
via ‘back-door’ drawing issues. Yet the company appointed an inexperienced
Project Manager to price the work. Somehow he put together some semblance of
a bill of quantities and priced them. He then submitted a lump sum price to the
managing contractor. The tender submission had no reference to the
assumptions made in the tender, or to what drawings were used to arrive at the
price.
Starting the project I immediately found there were a number of problems
with the tender which included:
1. our tender only allowed for the services and facilities required for our
work, but the managing contractor felt we should have priced all the
requirements in the document for the whole project, so for instance, they
felt we should have allowed to provide site offices and facilities for them,
the client and other contractors on site
2. after we surveyed the site we found that our assumptions of the contours
were incorrect and there was a substantial increase in the earthworks
quantities
3. our assumptions on the types and quantities of underground pipework was
incorrect
These together with other errors added nearly two million dollars to our
costs before we even started the project.
The lesson from the above is to ensure that the tender submission:
1. qualifies what’s been included and what’s excluded
2. explains the assumptions made in order to arrive at the price
3. should note what drawings and information were used to formulate the
price (especially if revised drawings are issued during the tender process)
Case study:
One company had the Project Managers pricing various small projects.
This was uncontrolled and many of these projects lost money. On investigation I
found that the projects weren’t being priced correctly. I instituted a review
process to ensure that we only priced projects which we wanted, that they were
priced in a consistent manner, and that the pricing was accurate. With better
control of our tenders we were more successful with our projects.
Tendering should not be taken lightly. I recommend that companies set a
limit on the size of projects that the estimating department can submit without
senior management reviewing the tender.
Tenders cost money to prepare so it’s important that this money is well
spent and companies concentrate only on tenders they want to win, giving every
effort to do this at the best price.
Check the tender documents are complete
When tender documents are received it’s important to check them to ensure
they are complete and include all the pages, sections and drawings. I’ve often
received documents missing pages or sections. On occasion drawings on the
drawing list haven’t been included or the revision numbers were different.
When a tender is submitted the client assumes it’s based on their
documentation and all the information supplied.
Failure to check the documentation can lead to expensive errors if an
important specification or drawing wasn’t received and taken into account in the
estimate.
Read the document
The Estimator should carefully read through the tender documents and
make notes as they proceed.
It’s important to note the tender requirements such as:
1. When the tender must be submitted. A late submission is usually
disqualified.
2. Where the tender should be submitted. If this is some distance away the
tender may have to be ready the day before so it can be couriered to the
tender receipt location. I’ve heard of tenders being delivered to the wrong
address, consequently not being considered by the client.
3. The numbers of copies required.
4. The format of the submission.
5. Specific documentation or attachments required such as:
1. safety information
2. quality documentation
3. schedules
4. method statements
5. company financial statements
6. guarantees
7. insurance policies
It’s useful to prepare a standard form that can be used for this summary.
Basis of tender
Projects are put out to tender in various forms.
1. A cost recovery basis is where the contractor submits a schedule of resource
rates and is reimbursed for the hours that their personnel and equipment
work on the project. These projects carry very little risk for the contractor
providing the rates submitted take into account all the costs the contractor
will incur in carrying out the work, and providing the contractor records all
the hours worked on the project.
2. A re-measurable contract where the client supplies an estimate of the
quantities in the tender and the contractor prices this schedule or bill of
quantities. As the project proceeds the quantities provided may vary and the
contractor may end up doing more, or less work, than was originally
tendered for, and the final contract sum will vary accordingly. The changes
in quantities may affect the schedule and the contractor’s overheads. It’s
important that the Estimator takes into account possible changes and
ensures the contractor will be adequately compensated.
3. A lump sum contract, meaning the contractor must during the tender phase
calculate all the quantities required to construct the project and then price
them accordingly. The contractor takes on the risk for incorrectly
calculating these quantities. In some cases the contractor may elect to add
in a contingency to cover any errors in their calculations.
4. A design and construct contract, where the contractor is responsible for
designing and constructing the project. Obviously at tender stage most
contractors won’t want to spend money on a detailed design and, in fact,
there is usually insufficient time to do so. Generally only a preliminary
design is done to enable a basic price to be determined. The contractor then
adds a contingency to their price to allow for the incompleteness of the
design. The more detailed the design the smaller the contingency can be.
Understand the project
The Estimator must understand what is included in the scope of the project.
Most tenders include a scope of works and this should be compared to the
drawings as well as to the client’s schedule and client supplied bill of quantities.
It may be necessary to query details of the project with the client or to request
further information if the scope is unclear or if there are inconsistencies between
the scope, drawings and schedule. If the client is unwilling or unable to answer
some of these queries then the Estimator may have to make some assumptions to
enable the tender to be priced. It’s important that any assumptions made are
included in the list of qualifications submitted with the tender.
Understand the contract
The Estimator should note the particular conditions of the contract
document and how the risks are apportioned between the client and the
contractor. Check whether the conditions are standard or if the client has added
their own conditions, some of which may be unacceptable to the contractor.
Some of the clauses may have to be discussed with senior management to see if
they’re acceptable and whether they’ll be exposing the company to unnecessary
or unwanted risks. In some cases it may even be advisable to seek specialist
legal advice.
Laws governing the contract
It’s essential to understand the laws governing the tender documents. Often
these laws are of another country with which the contractor might not be
familiar. The contract may also specify that disputes are dealt with in a foreign
country which would add additional costs and risks to the contractor should a
dispute arise. If possible the tender should be qualified so that any disputes are
handled and resolved in the contractor’s home country, or where this isn’t
possible, in one that has a similar legal system.
Site visits (site inspections)
Whenever possible the project site should be viewed during the tender
process. This often takes the form of a client organised formal compulsory
inspection, or it may be an informal optional visit. Either way the visit is
important and can provide much useful information. If possible the person
responsible for the tender should visit the project site, but this isn’t always
possible since they may be too busy or the project could be in a remote location.
Case study:
We sent a young engineer to attend a site inspection. When we came to
review the tender we called the engineer in to explain to us what the site looked
like. It was most frustrating as the engineer couldn’t give us any useful
information about the site. I was quite annoyed, but in hindsight we should have
given her a better briefing and explained what to look for and note during the
site visit.
When someone, other than the Estimator, attends a site inspection, it’s
important that they remember they are acting as the eyes and ears of the person
doing the tender and they need to note as much useful information about the
project site and its immediate area as possible, as well as who the other attendees
and the client’s representatives were. The quality of the information provided
could substantially influence the way the tender is completed and may end up
helping to win the tender or contribute to losing it. Potential problems which are
missed during the site inspection could later be costly to the company because
they weren’t taken into account when formulating the tender price or in
preparing the tender schedule.
Sign the attendance register and include the contact details of the lead
Estimator. (In the past I have had young engineers attend site visits and leave
their email address. They were then sent all the tender correspondence which
they sometimes didn’t forward onto the estimating team.)
When the formal part of the visit is over stay behind to hear what the other
contractors are saying or asking, or what ideas they could have. On occasion
another contractor already has a good relationship with the client and it’s useful
to note this.
After visiting the site explore the surrounding area and check for:
1. Possible suppliers and contractors, noting their size, equipment, facilities
and contact details.
2. What accommodation is available and the distance from the project, if this
is relevant.
3. The transport networks to the area.
Prepare a brief report on the visit, including all relevant information and
photographs, and submit this to the estimating team.
It’s useful if the company has a standard document or checklist that can be
used and filled in during site visits.
Supplementary tender documentation
The client’s tender documentation may make reference to supplementary
documentation which possibly isn’t included in the documents. This could
include reference to the client’s insurance policies, standard specifications and
geological reports amongst others. It’s often important for the Estimator to read
through these documents, so it’s necessary to request copies of them or read
them at the client’s offices if this is all that’s possible.
Tender schedule (program or programme)
This is one of the most important processes in preparing a tender and yet
it’s something that is often overlooked or done poorly.
Sometimes the client provides a schedule in the tender documents.
Nevertheless, this schedule may well be incorrect or unachievable and many are
just a guide. It could even have been produced by someone in the client’s team
who isn’t even familiar with the construction processes. In many cases these
tender schedules are far too optimistic. Consequently it’s essential that the
contractor ensures they can meet the client’s schedule and if necessary propose
an alternative one.
It’s important to note that by accepting the client’s milestone dates or
schedule in the tender the contractor is committing to them. Failure to meet these
dates during construction will probably lead to penalties and additional costs to
the contractor. The contract schedule will have to conform reasonably to the
tender schedule unless the scope has changed.
In many cases contractors prepare and submit their own tender schedule but
often little thought has gone into it, it’s been done in a hurry and may have been
prepared by an inexperienced Estimator or Planner. The schedule may not have
taken into account the site conditions, rules, or restrictions on working hours,
types of machines or resources that can be used.
An accurate schedule is usually an essential aid to price the tender so it’s
vital that it’s prepared properly.
Quantities
In order to price the tender correctly it’s necessary to know the quantities
involved for each individual task. The contract may be re-measurable with the
client supplying a bill of quantities, even so, it’s good practice to, where
possible, check the larger quantities which could influence the schedule, or the
final contract sum, should they be hugely different from those provided.
The client might request a lump sum price in which case it’s the
contractor’s responsibility to measure the works and draw up a bill of quantities.
Obviously it’s important to ensure these quantities are accurate in order to obtain
the correct price. The quantities should be broken down into sufficient detail so
that the items can be priced.
Tender calculations
There are many different ways of working out the estimated cost of a
project. Many smaller contractors look at a project and guess that it’s similar to
one of their previous ones and use that price with minor modifications taking
into account any obvious differences between the projects. Clearly this isn’t very
accurate and doesn’t really take into account variations in the quantities or the
complexity of the project.
Ideally the Estimator should prepare a list or schedule of all the tasks or
items required to construct the project. Each task should then be individually
priced. These amounts are then added together to get the total cost of
constructing the complete project. The overhead costs are then added, together
with the mark-up and contingency allowance (see below).
Many contractors are inclined to use standard rates from previous contracts
when pricing the items, which isn’t very satisfactory since these vary from one
project to another, as do their production rates. Material prices also vary from
project to project. For example, the rate to place one cubic meter of concrete on
one project will almost definitely not be the same on the next one. By breaking
the items into labour, material and equipment it’s possible to take these
variations into account when pricing them.
The pricing can be in the form of a simple spread sheet or it could take the
form of a computerised tendering package. There are many different tender
packages with some being better than others. Many contractors select the
cheapest package which may not necessarily be the best option for the company.
Each tender should have the hourly cost worked out for the individual
labour trades. These rates must include the base labour cost, plus a factor to
account for the estimated overtime hours, as well as allowances for leave pay,
sick leave, bonuses, unproductive time, retirement funding, public holiday
provision and other monetary allowances. In addition, somewhere in the tender
add in the costs for protective clothing, mobilisation of staff and workers,
training, as well as transport and accommodation costs. (Some companies
choose to add these into their task labour costs.) On some projects the
unproductive allowance can be quite large to allow for workers moving between
tasks, the preparation of work method statements, attendance of safety and tool
box meetings and the interruption of work due to the client’s or other
contractor’s operations.
By working out the size and composition of the team required to complete a
task, the production that will be achieved per hour, and knowing the individual
hourly rate (calculated above), it’s possible to work out the labour cost to
complete each task.
When working out material costs it’s important to allow for any wastage,
bulking and compaction, laps, transport and handling, as well as the cost of
fixings.
It’s essential to diligently and accurately work out the costs since simple
arithmetic errors can have serious consequences.
Ensure that the price for each task includes all of the activities required to
complete the task. For example, when pricing an excavation it’s not only
necessary to include the cost of excavating the footprint of the structure but often
it’s necessary to include excavation for working space, battering of the
excavation to make the sides safe, access and ramps into the excavation,
protection of the excavation, and backfilling the excavation, working space,
batters and ramps. Often the volume of earth removed from the footprint of the
structure is only a small part of the total volume that must be excavated to
construct the structure.
Calculation of overheads
There are two types of overhead costs on a project.
1. Firstly those related to the operation of the company and the services the
company provides to the project. These include the cost of running the
company Head Office and the costs of the company’s management and
administration staff. Many companies charge each project a fee to cover
these overheads and this is sometimes incorporated into the tender price.
The Estimator needs to understand the company policy in this regard so that
the correct amount is allowed for.
2. Secondly there are the overhead costs directly related to running and
administrating the project. These costs cannot be attributable to a particular
item or task on the project and may include costs such as:
1. The project offices and facilities including their transport and set-up.
2. Management, support staff (Administrators, Planners, Engineers,
Safety and Quality Advisors) and supervisory personnel. These costs
would include their basic pay as well as provisions for bonuses, leave,
sick leave, retirement benefits, allowances, other benefits and possibly
also the cost for their accommodation and transport.
3. Mobilisation costs for personnel and equipment.
4. Specialised equipment such as cranes, access equipment and site
transport.
5. Cleaning and security services.
6. Water and electricity.
7. Stationery, telephones, radios and computers.
8. Provision of insurances and bonds.
To calculate these costs it’s necessary to complete the project schedule and
work out the resources required to construct the project. Importantly check
subcontractor’s quotes to see if they have overhead allowances that must be
included into the tender overheads or if there are additional items which the
contractor must allow for and which must be added to their overheads.
Once the total costs of the overheads have been calculated it’s important to
decide how they will be claimed in the tender. Some contractors elect to spread
the overheads proportionally through the various bill items and add this to each
item. This can have adverse consequences if the quantities decrease, which
would then result in the contractor being paid a lower value for their overheads,
resulting in them recovering insufficient money to cover the actual costs
incurred. Of course if the opposite happened and the quantities went up the
contractor would recover more overheads than was envisaged and required,
which would add to their profit.
I prefer to show the overheads as separate line items in the bill of quantities
so there’s less risk of being underpaid. It’s also more transparent if a variation is
lodged for additional time and overheads when the project duration is extended.
When showing the overheads separately they can be broken down into:
1. fixed overheads which are normally the costs to establish and set up the
facilities, mobilise people and purchase insurances and bonds as well as the
demobilisation costs
2. time related overheads which are related to the monthly running costs of the
project
3. value related overheads which are directly influenced by the value of the
work completed
It’s important to nominate in the tender how the overheads should be paid.
Many of the overhead costs are incurred near the start of the project. However, if
the client pays the overheads in proportion to the elapsed time on the project, or
in proportion to the value of the works completed, then the contractor could
experience a prolonged period of negative cash flow.
At times, to improve the cash flow, you could elect to place a higher value
into the fixed overheads which are paid near the beginning of the contract, and a
reduced value in the time related portion. There is then a risk that if there’s an
extension of time variation the contractor will be basing their claim value on
these reduced time related overhead costs which will result in them earning an
amount less than they actually require.
Insurances
Check what insurances are required for the project. In some cases the client
may have insurances in place. Read their documentation to ensure they
adequately cover your work. It may be necessary to purchase additional
insurance to cover events which the client’s insurance doesn’t cover. Often the
client’s insurance may also have deductibles or excesses which are too large for
the contractor, so again the contractor may have to purchase additional
insurance.
It may be necessary to seek expert advice since some insurance policies can
be quite complicated.
On large projects the costs of insurance can be quite large, particularly if
the insurer perceives there to be additional risks.
Sureties and bonds
The contractor must understand what sureties and bonds they must provide,
and ensure they will be able to obtain them should they be awarded the project.
Failure to provide them at the start of the project could result in the project being
terminated which will be both embarrassing and costly.
The cost of providing the sureties and bonds should be allowed for in the
tender price.
Subcontractors
Sometimes the client elects to appoint some of the subcontractors who are
termed as nominated subcontractors. These subcontractors will perform work on
the project and the contractor is expected to control and monitor them. When the
tender is issued the client may already have chosen these subcontractors and
they’ll be specified in the documentation. However, often the client hasn’t
selected them and will only indicate the work which is to be performed by a
nominated subcontractor. Sometimes they will include a provisional amount for
these works which the tenderer must include in their price.
It’s important the tenderer understands the risks of accepting the client’s
nominated subcontractors since they will be responsible for their performance.
Where possible, the tenderer should try and influence their selection. If the
subcontractors are known at tender stage the contractor should investigate them
to better understand how easy or difficult the subcontractor is to manage, and
price their tender accordingly or qualify it appropriately.
When the subcontractors’ prices are received the quotes must be carefully
analysed to check:
1. they’ve priced the scope fully
2. they understood the project conditions
3. they haven’t excluded anything
4. what they expect the main contractor to supply (such as scaffolding, cranes,
offices, storage and accommodation)
5. specific qualifications that could affect the cost of works being priced
Subcontractors’ tenders have to be compared to other prices received for
the same work. The adjudication can be complicated because often the total
prices can be similar but within the different quotes there can be wide variations
of prices between individual items, as well as differences between products
offered, and the terms and conditions of the subcontract tender.
The contractor must allow in their price for the management and
supervision of the subcontractor, as well as the services, facilities and equipment
which the subcontractor may have excluded from their price and which the
contractor must supply.
Provisional sums
Sometimes clients aren’t sure what they want in an area, or they have
insufficient information for the contractor to price a section of works. The client
may then provide a provisional sum in the tender document which must be
added into the tender price. I’ve heard of several occasions where contractors
forgot to add these provisional sums to their tender sum, resulting in them
submitting a price which was too low.
The client should state if these provisional sums include or exclude the
tenderer’s mark-up. In many cases the tenderer may have to allow a separate
amount for their profit on this work which should also include their overheads,
management, supervision, equipment, services and facilities required for the
work.
Allowing for cost increases
It’s one thing to work out the cost of doing the work now, but what happens
when prices increase after the tender is submitted? We know wages increase
annually, fuel prices change monthly, or in some cases even daily, and suppliers
frequently increase the price of materials. Of course this usually isn’t a problem
for a project which is only a month or two in duration and starts soon after the
tender is submitted because the increases over this short period should be
relatively small.
However, many larger projects start several months after the tender is
submitted, and they’re often a year, or even several years in duration. Over this
period there may be several wage increases and the price of petroleum and other
materials could increase significantly. It’s necessary to understand these
potential increases, which could be significant in countries with a high rate of
inflation or with a volatile exchange rate, and make allowances for them.
Naturally the allowances will be guestimates since the increases are usually
unknown, although sometimes with wages there are agreements locked in for a
period of several years. Other items, like petroleum, have volatile prices varying
according to supply and demand, foreign exchange rates and world events.
Unfortunately contractors cannot always allow for the worst case scenario
of the maximum potential increases because then their tender will become
uncompetitive. It’s therefore necessary to take a realistic view of what increases
can be expected using historical data as a guide.
To work out the allowance for these cost increases, break the tender down
into the different cost components that may be affected by price increases, such
as the quantity of petroleum, labour, steel, and so on. Work out the average
increase expected for the item, which depends on when the item will be used
according to the tender schedule. Apply this increase to the value of the item to
calculate the additional cost which should be allowed.
Sometimes it’s possible to mitigate against some or all of the risk, by either
asking suppliers to provide a price fixed for the duration of the contract, by
procuring the materials near the start of the project and storing them on or off
site, or by asking the client to absorb some of the risk by paying escalation, or
rise-and-fall on the contract.
Escalation and rise-and-fall
Sometimes clients allow contractors to ask for escalation, or rise-and-fall,
on the contract price. This is particular common in countries with high inflation.
Escalation is a factor that’s added onto the contract price to compensate the
contractor for price increases that occurred during the contract period. It’s
calculated using the contract value and the assumed percentages of the various
components, multiplied by the factor by which each item increased as the work
proceeds. Escalation factors are usually calculated and published by the
Department of Statistics or some similar government body in the country where
the project is being undertaken.
Once the level of the profit is decided the next decision is where the profit
should be added. This can sometimes be complex and needs carefully
consideration. The simplest is to apply the profit uniformly across all items in
the schedule of quantities.
In some cases when the contract is re-measurable the contractor can
compare the estimated quantities the client has provided with those they expect
to encounter on the project. Often there are differences. Obviously, if the final
project quantities end up being lower than the tendered quantities and profit has
been applied to these items, then the contractor will earn a smaller profit than
estimated. The reverse happens if the quantity increases. I’ve often reduced the
profit on items I guessed would reduce in quantity and applied a higher one to
items I expected would increase in quantity. This can be risky if these
assumptions are incorrect.
Some ways the Estimator can improve the projects cash flow may include:
1. requesting an advance payment from the client
2. requesting the client pay the monthly valuations earlier
3. requesting the client reduce the retention money, or replace it with a
guarantee
4. front loading the tender (which is where the work done near the beginning
of the contract has a higher value, or a higher profit than the balance of the
works)
5. setting milestone targets when the contractor will be paid a percentage of
the contract sum (this is often used by contractors building houses who
demand a certain percentage of the total project price be paid when the
foundations are complete, a further percentage when the walls reach roof
height and so on) and normally these payments are set at a value higher
than the actual value of the works completed, so many clients are reluctant
to accept these terms as it exposes them to risk should the contractor fail to
complete the project
6. negotiating to pay subcontractors and suppliers later
7. holding cash retention from subcontractors
8. requesting the client pay for unfixed materials
Cash flow can be adversely affected by clients who pay valuations late.
Consequently, it’s important to consider the client’s ability to pay progress
valuations in full and on time.
In the ideal world the contractor would like to eliminate all risks, but this is
obviously not always possible since the additional money added to compensate
for the risk will make the tender uncompetitive. It’s also usually difficult to pass
all the risk to the client as typically they won’t accept this. Therefore the answer
is usually a combination of the four options above.
While preparing the tender the Estimators should note the risks in a
schedule, including how they’ve been treated. When the tender is finalised the
risk schedule should be reviewed to check the risks have been treated correctly
and accounted for in the final tender amount.
Some typical examples of risks to consider may be:
1. adverse weather
2. payment terms including the risk of non-payment
3. contractual conditions that place more risk with the contractor, or
conditions which are ambiguous
4. industrial unrest
5. possible shortages of critical materials
6. the availability of equipment and people
7. specific engineering problems
8. the project schedule
9. high penalties or liquidated damages
10. poor ground conditions
11. lack of information
12. political instability
Arrange the risks into the following categories; financial, commercial and
engineering.
Against each risk allocate the likely chance of the risk materialising as a
percentage (with one hundred per cent being a risk that will definitely occur).
Allocate a cost to the risk should it eventuate.
When preparing the risk schedule it’s important that you don’t see ghosts,
adding risks that are unlikely to occur or may in fact be non-existent.
Just as there are risks, so too are there opportunities. These opportunities
may be:
1. the project scope increases which may give the contractor better utilisation
of their resources and increase the project’s profit
2. further work opportunities
3. the client is disorganised which could provide opportunities for claims and
variations
4. the possibility to re-engineer the project making it easier to construct
The letter should be brief and pertinent and no more than a couple of pages
in length.
Tender qualifications and clarifications
Most contractors will have some qualifications for their tender. These
would include the conditions they are willing to accept in order to undertake the
works. Furthermore, the contractor may want to clarify what they’ve actually
priced. The shoddier the tender details and information provided by the client,
the more items have to be clarified. The contractor must ensure that what they
have priced has been fully described in the tender documents and if not, it needs
to be clarified.
Additionally, I’ve sometimes highlighted in the clarifications an item I’ve
priced which I believe other tenderers may have missed. This brings it to the
client’s attention so they will either ask you to remove the item from your price
(if it’s unnecessary), or they will request the other tenderers to ensure they’ve
priced for it (which may mean their prices increase).
Typical exclusions and clarifications may include:
1. unforseen or unknown ground conditions
2. dealing with artefacts and hazardous materials
3. unforseen or unseasonal weather conditions
4. the correctness of existing structures and ground elevations
5. the location and quantities of the client provided facilities
6. the tender schedule
7. location of existing services
8. payment terms and conditions
9. capping of penalties and liquidated damages, and their rate of application
10. alternative materials or designs
11. office and laydown requirements
12. dates by when information, drawings and client supplied materials are
required
13. the provision of a payment bond in lieu of retention money
14. assumed working hours
15. the tender validity period
Ensure sections such as safety and quality are included in their own
separate divisions and aren’t spread across other areas of the submission. This
could result in the reviewer only receiving, and reviewing, a portion of the
relevant information.
Remember, tenders are often reviewed by a number of different people, or
departments, within the client’s organisation. The tender is frequently split into
the relevant sections which are then circulated to various people who aren’t even
directly associated with the project but will, for instance, be requested to review
all the tenderers’ safety documentation. If they don’t receive the full submission
from a tenderer they’ll assume it wasn’t included and will give the tender a poor
rating which may adversely affect the contractor’s chances of being awarded the
project.
Joint ventures
Joint ventures are normally formed by two or more contractors for the
purpose of sharing risk, to pool resources for a large project that they
independently couldn’t perform on their own, or where one of the partners has
an expertise in an area the other partner doesn’t, (for instance one of the partners
may do the mechanical works and the other the civil works).
Before tendering in a joint venture ensure that the client will accept a tender
from the joint venture.
Case study:
I worked for a contractor that submitted a tender worth several hundred
million dollars in joint venture with another contractor. However, neither
company had asked for the client’s approval to submit the tender as a joint
venture. Consequently the bid wasn’t accepted and we had wasted considerable
time and effort.
The letter requesting permission should highlight the reason for forming the
joint venture and what benefits it will bring to the client and their project.
Most clients will require that the joint venture partners be jointly and
severally liable for executing the project.
Also, before submitting the tender the joint venture parties should have a
signed heads-of-agreement, spelling out the terms of the joint venture.
The parties should agree:
1. the percentages each will have in the joint venture
2. who the lead partner will be
3. the resources each party will contribute
4. the name of the joint venture
5. the address for the joint venture
6. who will pay the costs of the tender
7. how the tender will be done and who will be responsible for the submission
8. a schedule (program) for preparing the tender
9. the rates for the resources each party will contribute to the project
Before the tender process starts there should be agreement on the rates
which will be used for pricing the works and what these include. For example,
the rates for the different levels of staff and whether these rates include for all
costs like sick and leave pay, as well as bonuses, and whether the equipment
costs include for spares and maintenance and if there are minimum hours the
items should be paid for.
Summary
1. Tenders should be compiled by people who are familiar with the company’s
resources and capabilities and who understand the construction process,
costs and methodologies.
2. Tender documentation should be checked to ensure all of the sections and
pages have been received.
3. The document must be carefully read and understood and any discrepancies
or problem clauses should be noted.
4. The contractor should visit the site and note anything which may impact on
the construction of the project.
5. It’s important to prepare and resource a tender schedule.
6. If required, work out the quantities for each task or item.
7. Get quotes for materials and for works which will be subcontracted.
8. All items, or tasks, should be priced from first principles and should allow
for the conditions that are relevant to the project and its location.
9. Price the overheads needed to do the works and add in any company
overheads which need to be included.
10. Decide on an appropriate and relevant profit margin and where it will be
added.
11. Check the project’s cash flow to ensure that the contractor has suitable
financial means to cover periods when it will be negative.
12. Prepare a schedule of risks and opportunities and if necessary take some of
these into account in the price, or qualify them out.
13. Submit a schedule of qualifications and clarifications which outlines what
the tender price includes, what has been excluded, and what has been
assumed.
14. If possible, provide alternative prices or methods of construction which
could be attractive to the client.
15. Ensure that the tender submission is complete and includes all the
documentation the client requested.
16. Check the tender calculations and ensure that the correct figures have been
entered into the submission.
17. Ensure that the tender has allowed for the likely project weather conditions.
18. Obtain the client’s permission before submitting a tender as a joint venture.
Chapter 4 – Securing the Project
It’s one thing to submit a tender, but even if the price is the lowest the
chances of being awarded the project are often less than 50%. In fact, it’s often
preferably to be awarded a project from second or third place since it means you
are getting a higher price. For many clients it’s not only about price – they want
a contractor who produces a quality product, on time, without any safety or
environmental incidents, with minimal fuss, no industrial relations problems and
without unwarranted additional claims. Experienced clients understand the
additional premium to engage a good contractor more than compensates for
delays or problems that may occur on their project when a cheaper contractor is
used. Though, unfortunately, some clients are only focussed on getting the
project as cheaply as possible – sometimes it is best not to work for them.
It’s important to make the bid as attractive as possible, sell the company’s
abilities to the client and demonstrate you’re professional. This is done by
submitting a complete and well-presented tender. In addition, respond in full and
in a timely manner to all post-tender correspondence, and be totally prepared and
responsive at post-tender meetings.
Open the door – price
Price is important; no client is going to talk to a contractor whose tender
price is a lot more expensive than that of the other bidders, or whose price is
over their budget. As discussed in the previous chapter it’s important to have the
right price, which not only ensures the contractor shouldn’t lose money on the
project but is also one that’s competitive when compared with the other bidders’
prices.
Sometimes Estimators can over think and overcomplicate a project, pricing
things that may not become a reality, making their price too expensive. During
the tender process it’s important to carefully weigh up the likely occurrence of
an event, and in some cases rather than pricing for the event the contractor can
choose to accept the risk of it occurring or exclude it by qualifying their tender
accordingly (Refer to Chapter 3 for more details on assessing and dealing with
risks in tenders). If the tender price is of interest to the client they will normally
invite the contractor to a tender clarification meeting where the qualification is
likely to be discussed. The client may accept the qualification or they may
discuss the potential issue, often clarifying it for the contractor. If it’s not as
serious as first thought the contractor could withdraw their qualification without
additional costs. In the worst case scenario the contractor may have to withdraw
the qualification and add additional money to compensate for the event.
However, at least the contractor has had the opportunity to meet the client and
promote themselves.
This doesn’t mean that the tender price should be absurdly low with
numerous qualifications, because very few clients will find this acceptable.
(Note that some client bodies will not accept tenders that contain qualifications
and a non-conforming bid, listing savings or proposed alternative materials may
have to be submitted together with an unqualified conforming bid). The
contractor must take on some risk, and the price should be a reasonable
assessment of the work, taking into account reasonable risks.
Discounts and savings
To reduce the price further, making the bid more attractive, it’s possible to
offer the client discounts and savings if they:
1. pay the monthly valuations earlier
2. reduce the amount of retention money held, or release it sooner
3. allow the contractor to replace the retention money with a surety bond
4. have specified the surety must be provided by a bank, allow the contractor
to provide a surety from an insurer rather than a bank (which is often
cheaper for the contractor)
Sometimes clients break down their projects into smaller separate tenders,
but if the contractor is interested in constructing a few of them there may be an
opportunity to offer a discount if the client awards two or more projects to the
contractor. There are normally savings to the contractor in using shared
resources, the benefits of which can be passed on to the client. In addition, the
advantage of having one large project made up of smaller projects instead of one
small one, may be attractive enough that the profit can be reduced and the saving
passed on to the client as a discount.
Understanding the client’s needs and priorities
By understanding the client’s priorities the contractor can ensure their
tender takes these into account. The tender submission should emphasise that the
contractor can achieve these criteria and priorities. For example, if the client is
concerned about safety then the contractor may need to allow for additional
safety personnel in the project price and as part of the presentation the tenderer
could emphasise their safety achievements on past projects as well as outline the
steps they will implement to ensure the project is constructed safely.
A tender that addresses the client’s needs and concerns may be favoured
over another tender, even if that one is cheaper.
Case study:
We priced one project in joint venture with another contractor as the
project was too large for us to undertake on our own. During the tender process
we heard the client didn’t like working with joint ventures so in our tender
submission we tried to address all of the client’s concerns regarding joint
ventures and emphasise the advantages our joint venture would bring to the
project.
Often clients have completion dates and milestones that are difficult or
impossible to achieve. However, it’s not always the final completion that’s
important to the client, but rather for them to get beneficial access to parts of the
facility during the construction phase to enable them to start installing their
equipment. If the tenderer understands what the access requirements are, it could
be possible to give the client their access on the required dates without
committing to what might be an impossible task of handing over the complete
facility as one milestone.
The tender scoring and adjudication process
Often the client has a defined method they will use to score and adjudicate
the tenders which usually takes into account a number of factors including the
price. This process often follows a set formula which is outlined in the tender
document. The contractor must understand how this formula works, ensuring
they maximise their scores. The items the client will look at should be clearly
highlighted and must comply with the client’s requirements.
For instance, some clients may score the contractor’s price as 90% of the
overall score with the remaining 10%, say, being made up of various factors
such as the local ownership of the company, the number of indigenous
employees, the amount of money that will be spent in the local community, the
experience of the proposed construction team, the resources available for the
project and the contractor’s safety record.
The contractor shouldn’t overstate what they will achieve because there are
often penalties that will apply should they later fail to meet their commitments.
Often the contractor can improve their scores for some items by committing
additional money to them. However, the extra costs might eventually outweigh
any advantages gained from maximising the scores. For example; using local
suppliers may increase the costs, inflating the tender price, or the greater use of
local materials could improve the tender score, but their cost could increase the
tender price and outweigh this benefit.
Sometimes it’s possible to come up with alternative solutions and ways to
improve the way the tender will be scored. It’s worth spending time and effort in
ensuring the tender will receive the highest realistic scoring.
It’s also advantageous to consider how competitors will be scored since this
could influence both your price and how you decide to best maximise your
scoring opportunities.
Differentiating the company
I’ve discussed the importance of a well presented tender submission, as
well as portraying a knowledgeable and professional image at post-tender
meetings and negotiations. To win the project it’s imperative that the contractor
is able to sell the company, differentiating it from other contractors, and
convincing the client they are the best contractor for the project. To do this the
contractor should emphasise their:
1. reputation of successfully delivering similar projects
2. experience and knowledge
3. availability of resources
4. suitable personnel, highlighting their experience with similar projects and
their tenure with the company
5. reliable subcontractors and suppliers
6. excellent safety record
7. good quality work on other projects as well as their quality systems and
procedures
8. understanding of the project
9. commitment to meeting the client’s needs
10. financial capacity
11. proactive approach to avoiding and solving problems
12. ability to work with the client and their team
13. good environmental management record (their ‘green credentials’)
When the client asks questions relating to the tender ensure answers:
1. address these questions
2. have taken into account all of the impacts, which may include changes to
the schedule, increased costs, additional overheads, delayed access, extra
mobilisation costs and impacts on the rest of the project (for example, even
what appears to be a small change in specification could have a major
impact on the schedule if an item has to now be imported)
3. are provided on time
4. are unambiguous
5. take into account previous responses
6. are framed in a positive manner
7. highlight reasons for some answers, where necessary
8. offer alternative solutions where the contractor is unable to comply with the
client’s requests
9. provide a revised tender price which includes the effects of previous
answers
10. are sent in a formal letter (if an answer is provided verbally in a meeting it
should be followed by a letter) addressed to the client’s nominated
representative
11. refer back to the original tender documents, terms and conditions, and
exclusions and qualifications
12. are carefully thought through
13. including all supporting documents and calculations, are filed in the tender
file so that it’s possible at a later stage to understand how the revised tender
sum was arrived at
The answers will normally form part of the final contract price and
document.
Case study:
One of my projects had a financial problem because the person who
compiled the estimate was contacted by the client after the tender was submitted
and asked to provide a price to supply and install three hundred metres of
electric cable in the ground. The Estimator looked at what he considered was a
similar item in the tender and calculated that the cost for the additional cable
was eighty seven thousand dollars. He submitted the price in an unqualified one
line email to the client even though we had no specifications for the cable or its
installation.
When we were awarded the project the client insisted we had to do the work
for this price even though when we priced the installation accurately it came to
over five hundred thousand dollars. Before we even started the contract we were
going to lose more than four hundred thousand dollars – all because the
Estimator was rushed into giving an answer at the last minute.
(Incidentally, I must also question the client, since it should have been
obvious that eighty seven thousand dollars was far too cheap for a project in
that particular region!)
Case study:
Carrying on with the example above, compounding our problem further, the
Estimator was later asked to revise the project price to include another change.
When this revised price was submitted the cost for the additional cable wasn’t
added into this new tender price. The revised price was accepted by the client
and they awarded the contract for this new value assuming it included all their
previous questions and price revisions, including the eighty seven thousand
dollars to supply and install the cable.
From the above it can be seen that every time a revised price is submitted it
should be clear what’s included and what’s excluded, and should take into
account the previous questions and answers.
Unfortunately, often the questions are sent several weeks, or months, after
the tender was submitted and the Estimator has moved on to other tenders or
projects. It’s important the Estimator takes time to analyse and answer the
question, referring to, and reading the original tender submission to refresh their
memory. Failure to do so can result in costly errors.
Case study:
I worked on one project where the original tender price submitted was
nearly twelve million dollars. The tender was awarded for a value of six million
eight hundred thousand dollars. Between the tender submission and the final
contract award over five million dollars had been cut from the tender price. This
was achieved by the client accepting alternative materials and undertaking some
of the work themselves. In addition the tender team made savings in their
pricing. However, we could only find records of where half of these savings
came from. No one could remember how, or why, the balance of savings was
given. It was no surprise that we lost two million dollars on the project.
It’s essential when subcontractors or suppliers could be affected by these
questions that they are consulted to allow them to modify their prices if
necessary. Nonetheless, they do need to understand this mustn’t be treated as an
opportunity to add money to their quote without reason, making the contractor’s
tender price too expensive.
The fact that the client is talking to the contractor should be kept
confidential so the other bidders don’t hear of this. If they know the client is
talking to you they may come up with a strategy to ensure they are viewed more
favourably. Any subcontractors or suppliers involved in these questions should
be cautioned to keep them confidential.
Follow-up
If you haven’t heard from the client after a week or two it’s good practice to
contact them to find out the status of your tender and the project. This shows the
client you are interested in the project. You may also obtain some inside
information which could give you an advantage over other contractors.
If the client doesn’t like your price or tender try and find out the reason so
that you can improve your processes for the next tender.
The sooner you know your tender was unacceptable the sooner you can try
and secure other work
Post-tender meetings with the client
Many clients request the lowest tenderer, or maybe even the lowest three
tenderers, to attend a tender clarification meeting. Before the meeting the client
will usually send out an agenda.
In preparation for the meeting:
1. read through the agenda and ensure you’re prepared
2. go through the tender again to refresh yourself on the details
3. ensure that everyone attending the meeting is familiar with the project and
can add value to the discussion (often senior managers or executives from
the contractor attend, many of whom are unfamiliar with the tender and the
project constraints, leading them to make inappropriate comments,
promises and commitments – ensure they are fully briefed and understand
the risks and constraints of the project)
4. ensure you know the date, time and place of the meeting, as well as the
contact person and their details (it’s also useful to know the name of the
meeting room since I’ve regularly arrived for a meeting at a large
organisation and the receptionist has been unable to find the contact person
because they are busy meeting with another contractor)
5. take a complete copy of the tender submission, filed correctly, including the
calculations and the post-tender correspondence (there’s nothing worse than
being asked a question in the meeting and having to page through file after
file, looking for the relevant document)
6. take sufficient business cards, a note pad and pen
The size and the make-up of the contractor’s team attending the meeting
will depend on a number of factors:
1. the size of the project
2. the agenda provided by the client (for example, if there’s an item on quality
it may be prudent for the proposed project Quality Advisor to attend, or,
even perhaps the company’s Quality Manager)
3. who the client’s attendees are
4. what the client’s known priorities are (for instance, if safety is important
take the company’s Safety Manager as well as the proposed project Safety
Advisor)
Of course it goes without saying that everyone should be dressed neatly and
arrive for the meeting on time. It’s often useful to arrive early as it may well
provide an opportunity to see the other contractors being interviewed, or to meet
some of the client’s team informally before the meeting which could provide
some insight into their thoughts regarding the project and your tender
submission.
Case study:
We arrived for a tender clarification meeting to be told apologetically that
we wouldn’t be starting on time as the previous contractor had arrived late for
their meeting – not a good start for them! However, five minutes later the other
contractor walked out of the meeting looking embarrassed and we were called in
for our meeting almost on schedule.
Sometime later when I met the other contractor at an industry event I asked
why their meeting was so short and they told me they thought the meeting was
for another tender they had submitted to the same client. They arrived with the
documentation for that tender and were prepared to discuss that project, so
when the client started asking questions their replies related to the wrong
project. When the client couldn’t understand what they were referring to they
eventually figured out the confusion. Obviously the client was less than amused
and quickly terminated the meeting. Needless to say they weren’t awarded either
of the projects.
At the meeting:
1. introduce the team, explaining each person’s role on the project
2. ensure the contractor’s team is led by one person who may delegate others
in the team to answer particular questions
3. take notes at the meeting even if the client confirms they’ll be sending out
formal minutes
4. take time to answer the client’s questions; if uncertain ask them if it’s
possible to provide an answer later
5. listen carefully to the client’s concerns and try and address these during the
meeting as well as in post-meeting correspondence
6. at the end of the meeting summarise the questions that require answers, by
when they will be answered, and to whom the answer should be directed
(ensure there’s sufficient time to get the answers to the client)
7. appear positive, and if what the client is asking isn’t possible explain why
and offer alternative solutions
8. don’t make promises and commitments that cannot be kept
9. thank the client for inviting you to the meeting
Case study:
I’ve won projects by persuading the client during the tender clarification
meeting that we were the best contractor to undertake their project. One
particular example was a large project, which the client issued as two separate
tenders. We really wanted both portions but the client had already decided they
were going to award one portion to us and the other portion to a competitor.
During the tender clarification meeting I convinced them that if they awarded
the entire project to us it would be a large very important project for us and we
would commit our very best team to the project and treat it with the importance
that it deserved. This was obviously a risky proposal as the client may have
decided that if we weren’t going to commit our best team to the project if we
were only awarded one portion, then maybe they shouldn’t award it to us at all.
However I was able to provide such a compelling argument that the client
awarded us both tenders.
Some months later our competitor asked me how we had managed to be
awarded the complete project since they had been convinced they were going to
be given the one portion.
I’m sure I’ve probably also lost some projects at the tender clarification
meetings because of mistakes made or the incorrect answers provided.
It’s sometimes useful to leave a copy of the presentation with the client.
Tender negotiations
During the various discussions and correspondence the client may ask the
contractor:
1. to revise particular rates and the overall tender sum
2. revise the schedule
3. change their construction methodology
4. remove some of their tender exclusions or qualifications
5. to modify the project scope or specifications and price the changes
The contractor needs to review their tender to assess if the client’s requests
can be accommodated. In certain cases it may be possible to accommodate some
of them. Where they cannot be accommodated, the contractor needs to explain
and justify why their tender is correct, and why it cannot be changed. It might
also be possible to propose alternative methods or prices to enable the contractor
to meet some of the client’s requests.
In some cases it’s possible to go back to suppliers and subcontractors and
ask them to re-assess their quotes to see how they can accommodate the client’s
requests.
This is all part of the negotiating process and it’s important to try and
understand the client’s final position. Obviously if the contractor has a good
relationship with one of the client’s team it’s often possible to gain inside
information as to what the client’s real concerns are.
Ensure all copies of letters and calculations relating to these negotiations
are placed in the tender file as well as any new information the client may have
issued relating to their requests.
A word of warning – don’t secure the tender at any cost
Unfortunately some contractors can become obsessed with being awarded a
contract. They’ve gone through the process of preparing the tender, and now the
client is asking questions and calling them in for meetings. The negotiations are
proceeding well and the contractor can almost smell the success of being
awarded the project, but, the client is still requesting a reduction in the tender
price or refusing to accept some of the contractor’s qualifications. In the heat of
the moment it’s easy to give in to the client, provide a reduced price and accept a
contract which excludes some, or all, of the qualifications. At times, this is done
by senior management who don’t fully understand the project or their team’s
concerns, only wanting to return to the office to say they’ve been awarded a new
project thanks to their timely intervention.
I know some contractors are willing to concede almost anything during
these tender negotiations to be awarded the project. Sometimes, they even
believe they’ll be able to find a way during the course of the project to get out of
their commitments, or to recover the money they gave away. This often leads to
projects that go wrong, lose money and give the contractor a bad reputation.
I’m not saying the tender price is immovable, and nor am I saying the
qualifications are cast in stone. However, it’s important to do a reality check,
work out the minimum price and profit that makes the project worthwhile, and
consider the cost and risk of removing the problematic qualifications. After all, I
assume the original tender price was arrived at using logic and careful
calculation, and the qualifications were inserted for a reason – why then should
any of this change?
The number and type of staff required for a project depends on a number of
factors including:
1. the client’s specified requirements of the type and number of staff the
contractor must provide
2. the size of the project
3. the complexity of the project
4. the size of the client’s team
5. how good the client’s team is and whether they’ll be able to deliver quality
information on time
6. the duration of the project
7. whether additional shifts or night work is required
8. the skill level of the contractor’s workers
9. the construction methodology
10. whether the contractor will self-perform or subcontract work
11. the distance between work areas or the size of the area that the project site
covers
12. the type of work
13. the skills and experience of the contractor’s staff
Some staff are more used to, or suited to, working on their own. When
they’re placed on a large project working with others and sharing their resources
they become unhappy and cause problems.
Staff must:
1. be aware of their areas of responsibilities
2. know who reports to them and who they report to
3. understand what documentation and deliverables they are responsible for
and when these must be completed (for example updating schedules,
handing over safety documentation and submitting time sheets)
4. be aware of their limits of authority and the authorisation processes
5. understand the company’s systems, standards, policies and procedures
6. be competent, with the required knowledge and experience to fulfil the
tasks they’re required to do
7. deal with clients, their representatives, subcontractors and suppliers in a
professional manner
8. be able to work as a team with the rest of the contractor’s staff
The project should have an organisation chart which shows the staff, their
positions, responsibilities and reporting structures.
Inductions
All personnel working on the project should attend an induction held by the
contractor. This induction should include:
1. a welcome by the Project Manager
2. an overview of the project
3. an overview of the work the contractor is engaged to do
4. project progress so far and upcoming milestones
5. the project rules
6. orientation of the project site including the location of access routes, first-
aid facilities, muster points, evacuation routes, eating areas, toilets, and
offices
7. accommodation arrangements including the accommodation rules
8. transport arrangements
9. working hours
10. disciplinary and grievance procedures
11. quality expectations
12. safety including:
1. accident and incident reporting procedures
2. personal protective equipment to be used
3. project safety rules
4. particular safety risks and hazards pertaining to the site and the work
5. the location of first aid stations
6. emergency contact numbers
7. the location of muster areas
13. environmental including:
1. handling, separating and disposal of waste
2. potential environmental hazards on the project
3. dealing with accidental spills
4. environmentally sensitive areas which should be avoided
5. dealing with the local wildlife on the project
14. the site management structure
15. the company’s values and policies
Sometimes it’s possible to use and modify existing buildings and facilities
which could save money and time.
Site facilities should be kept neat, tidy and clean, since this promotes safety,
productivity and the image of the company.
It’s therefore important the Project Manager carefully reads the contract,
noting important items and asking for advice when they are unsure of anything.
Quality control
Rework due to poor quality workmanship and materials causes major
additional costs. It’s essential that proper systems are put in place to monitor and
control quality and that these are implemented from the start of the project.
Refer to Chapter 6
Safety procedures
Projects must be run safely and in compliance with the safety legislation,
the client’s requirements and the contractor’s own safety standards.
Safety must be set up and applied correctly from the start of the project and
management and workers must comply with the project safety requirements.
Care should be taken to protect fauna and flora, including fencing off
sensitive areas and ensuring workers stay within the designated work areas.
Drawings
The proper and orderly control of drawings is essential to the success of the
project.
1. A drawing register should be set-up and maintained. This should be
compared to the client’s register and any discrepancies reported
immediately.
2. Drawings issued to subcontractors, suppliers and staff should be issued
under cover of a transmission note which should be acknowledged and
returned by the recipient.
3. A master copy of all drawings must be kept in the project site office. These
drawings must:
1. be filed correctly according to drawing number, and if necessary, in
their various sections
2. never be removed from the master file unless they are replaced by a
revision that supersedes them
3. not be removed from the site office
4. not be defaced or written on
5. be kept up-to-date and superseded drawings should be marked
‘superseded’ and removed
6. be available on drawing tables where they can be easily referred to
4. Drawings must be stamped with their date of receipt.
5. Drawings must be issued to the relevant person.
6. A master set of all the superseded drawings should be kept in the site office
so that drawing changes can be tracked if necessary.
7. The Project Manager must:
1. be aware of recently issued drawings
2. be aware of what drawings and information are outstanding
3. ensure drawings are issued to the correct people
4. ensure Supervisors are using the correct drawing revision
8. Supervisors should:
1. have access to a clean, dry table on which to lay out their drawings
2. maintain their drawings in a file so they aren’t mislaid
3. remove and clearly mark superseded drawings
4. ensure they are working off the latest drawings
5. report any problems or discrepancies with drawings to their Section
Manager or Project Manager
9. Drawing errors, ambiguities or conflicts must be reported in writing to the
client.
10. Shop drawings should be:
1. checked by the contractor to ensure they are correct
2. monitored and tracked to ensure they are submitted to the client
timeously and that all comments and changes are returned to the
originator as speedily as possible
Milestones
It’s essential that the contractor meets the project milestones. Failure to do
so may result in:
1. the contractor incurring penalties
2. additional costs to the contractor because they remain on the project longer
than anticipated
3. the contractor losing credibility with the client
4. the client’s contractors and work impacting on and restricting the
contractor’s access
Therefore it’s essential that Project Managers and project staff clearly
understand what has to be achieved to meet the milestones, and to track progress
on the critical path on a daily basis if necessary.
In addition it’s often useful to invite the Estimators to site so they can
witness first-hand how the project is being constructed and compare this with the
way it was tendered. In visiting the project the Estimator may even notice items
the contractor is undertaking which aren’t in accordance with the original tender
scope or conditions and which should constitute a variation.
Finishing the project
Many projects are financially successful until the end, when costs suddenly
spiral out of control. The main reason for the additional costs is because the
project isn’t completed on time. When I say completed, I don’t just mean handed
over, I mean one hundred percent finished. Many Project Managers focus only
on handing over the project. However, there’s normally more to a project than
this. It includes finalising punch lists, finishing and submitting all paperwork
(including as-built drawings, quality data packs, guarantees and warranties) and
concluding all the contractual obligations (such as commissioning and testing).
To facilitate the timely completion of the project a completion schedule
should be prepared near the end of the project. This would include:
1. finishing the outstanding items
2. commissioning
3. connecting to existing services and structures
4. completion of the contractor’s punch-list items
5. final punch-listing by the client
6. preparation of handover documentation such as quality records,
commissioning results, operating manuals and guarantees
7. clearing of the temporary site facilities and services
Some of the items which should be considered at the end of the project
include:
1. obtaining the certificate of practical completion
2. getting the release of sureties or bonds and returning them to the institution
which issued them
3. requesting the release of retention
4. putting items of equipment off-hire and transferring them from site
5. demobilising all offices and facilities
6. reinstating laydown areas and access roads, including obtaining signed
acceptance from the client
7. agreeing the final accounts with the client
8. settling accounts with subcontractors and suppliers
9. handing back all accommodation
10. disconnecting services
11. transferring or terminating personnel
12. moving personnel records to the head office
13. handing over all spare parts and client-purchased materials to the client
14. clearing unused materials
15. sorting, filing and archiving project documentation
16. disposing of project-purchased assets
17. handing over quality documentation, commissioning data, spare parts lists
and warranties to the client
18. completing the final cost report
19. submitting the final project invoice to the client
Summary
To successfully complete a project it’s necessary to:
1. plan the project including developing a construction methodology which is
appropriate, cost efficient, safe and meets the client’s requirements and
specifications using the available resources
2. prepare a schedule and then use this schedule to monitor progress to ensure
the work is carried out in the correct sequence and on time
3. ensure a contract which adequately protects the contractor is in place before
work starts
4. confirm all payment bonds, sureties and insurances are in place
5. have a formal handover of the tender to the contractor’s project team
6. hold a handover or kick-off meeting with the client
7. staff the project with adequate numbers of suitably trained and experienced
staff who understand their duties, the project requirements and the
expectations around their performance
8. have all personnel on the project attend an induction to inform them of the
site rules, safety hazards and project requirements
9. if the project includes a design component, manage and coordinate the
design process
10. establish suitable and sufficient site services and facilities
11. manage subcontractors properly to ensure they comply with their
contractual obligations
12. understand the terms and conditions of the contract
13. institute the appropriate quality systems to ensure the quality meets the
client’s specifications and the contractor’s own systems and standards
14. ensure all work is safely executed in accordance with safety regulations and
legislation, in terms of the client’s requirements and meeting the
contractor’s own safety standards
15. ensure compliance with all environmental legislation and permits
16. put in place proper drawing and document control systems
17. achieve the contractual milestones
18. maintain accurate and detailed daily records which should preferably be
signed by the client
19. have regular meetings with the client which are minuted
20. take photographs to record progress, incidents and variation work
21. ensure all permits are in place
22. provide feedback to the estimating department
23. finish the project completely, on time
Chapter 6 – Reducing costs
Let’s consider the following example. If a project is valued at eleven
million dollars and was tendered at a 10% profit then the project should make a
million dollar profit. (Remember the profit is normally added to the cost, so an
eleven million dollar project with a 10% profit would have ten million dollars of
costs and a million dollars of profit). Say the project actually has costs of twelve
million dollars so the contractor loses one million dollars. To recover the one
million dollars the contractor must complete another eleven million dollar
project with a 10% profit margin. After completing the second eleven million
dollar project, assuming the contractor has made the tendered profit of one
million dollars, the contractor has covered their loss from the first project.
They’ve completed twenty two million dollars of work and made no money, yet
they still have to pay their overhead costs.
Indeed, it is difficult to recover from losses.
Now imagine the same company has office overheads of a million dollars.
(These are the costs to run their office such as the office rental, telephones and
salaries). The contractor has to carry out another eleven million dollar project at
a 10% profit to cover these costs. At the end of these projects the contractor has
completed thirty three million dollars of work and has not made one cent of
profit.
Now, imagine another contractor who doesn’t lose money on any of their
three projects of eleven million dollars each. Further, the contractor operates a
small, more modest office, and the office overheads are only six hundred
thousand dollars. After completing the three contracts they have made a profit of
two million four hundred thousand dollars. (Three projects each made one
million dollars profit less the company’s overhead costs). This would make
many contractors happy! It’s been achieved by projects not losing money and by
keeping office costs modest.
Of course, if the second contractor was to make an additional 2% profit on
each of the projects they would make an additional six hundred thousand dollars
(two hundred thousand per project) which would make their total profit now
three million dollars.
Much of what is said in this chapter may seem basic, but it’s amazing how
many basics are ignored or overlooked. Many items could sound petty, but to put
it in perspective, let’s consider a company that is undertaking work at a 10%
profit margin, so to earn a profit of one thousand dollars the company has to
complete ten thousand dollars of work. Therefore by wasting a thousand dollars
it’s equivalent to having to do an extra ten thousand dollars of work. Which is
easier – to do ten thousand dollars of work to cover a loss of one thousand
dollars, or to actually not waste the one thousand dollars in the first place?
If you can save a thousand dollars here, and a thousand dollars there, then
fairly quickly you’ve saved ten thousand dollars, which is additional profit that
in the normal course of events would have required the successful completion of
a one hundred thousand dollar project.
Case study:
I recently had a small renovation done at my house. The contractor doing
the ceilings and partition boards employed a subcontractor for the installation.
The subcontractor installing the boards arrived at 7am, but the boards only
arrived at 9am. When the boards arrived they were too long to be lifted by hand
onto the second floor. A fifteen minute rain squall came through and the boards
couldn’t be lifted off in the rain. The delivery vehicle left without offloading the
boards and the subcontractor went home unhappy because they weren’t able to
do any work. Two people wasted their whole day. The delivery vehicle had to
return the following day. Because the boards were too long they had to be cut on
the truck before they could be moved upstairs. To compound the problem there
were too many boards ordered resulting in 20% of them not being used. In
addition the wastage in cutting the boards probably resulted in a further 15%
waste.
The end result was that the final labour cost was nearly double, and the
material cost was about 35% more than it should have been.
Poor safety performance will reflect poorly on the contractor and clients
may not award projects to a contractor whose safety is poor.
In many small companies the owner performs tasks on site and there’s
always the risk of injury. When this happens it could be catastrophic – not only
will the owner lose income while they are injured but the project may not be able
to continue in the owner’s absence. In fact the whole company may come to a
standstill since the owner literally holds the keys to everything. Staff, suppliers
and subcontractors might not be paid as there’s no one to authorise the
payments. Projects may stop, and the company will quickly lose its hard fought
reputation. Indeed, there is more than one business that has failed due to the
owner becoming seriously ill or injured.
Quotes & tenders
Often Project Managers place orders with suppliers that are convenient, or
who they know. Sometimes these suppliers or subcontractors aren’t briefed
properly on the task, requirements and restrictions, resulting later in variations to
their quoted price.
To obtain the best prices ensure:
1. that at least three quotes are obtained
2. that the supplier:
1. has all the tender drawings
2. has the correct specifications
3. is aware of the contractor’s terms and conditions
4. understands the project’s quality systems and requirements
5. is aware of the project conditions which may impact them, such as
specific labour agreements and access requirements
6. understands the safety and environmental requirements if they are
doing work on site
7. is aware of what the contractor will provide and what they must
provide, so costs aren’t duplicated
8. understands the delivery or completion dates
9. has the delivery address
10. knows what guarantees and warranties are required
11. is advised of particular concerns or requirements
12. (if shop drawings are required), understands the requirements for
submitting them and the time required for their approval
3. quotes are in writing
It’s important the contractor doesn’t just pass on the client’s drawings,
contract conditions and specifications without reviewing them to ensure that
there are no inconsistencies, and that they are all appropriate to the
subcontractor.
Adjudicate quotes and tenders
Often orders are awarded to the cheapest subcontractor, or supplier, who
ends up in fact not being the cheapest when the contractor incurs additional
expenses to manage them, or because the subcontractor later submits variations
for what they perceive are additional works but were items allowed for by other
subcontractors in their tenders.
When adjudicating quotes and tenders ensure that the supplier or
subcontractor has:
1. allowed for the correct product
2. evaluated all the applicable drawings
3. priced all the items
4. met the specifications
5. conformed with the schedule
6. complied with the warranty periods
7. met the required quality standards and documentation
8. complied with the site specific conditions
9. included all taxes and duties
10. allowed for transport
11. included their temporary facilities, equipment and services
12. adequate insurance in place
13. agreed to the payment terms and conditions
14. included for preparing of designs and drawings
15. allowed for site measurements or providing templates
16. included for receiving and handling of materials supplied by the contractor
or the client
17. not incorporated any unsuitable or unacceptable conditions
18. sufficient resources available to do the work
In addition:
1. check what additional costs will be incurred for items excluded from the
subcontractor’s price, or for services, facilities and equipment which the
contractor must supply
2. take into account additional travel or supervision costs which may be
incurred to inspect the manufacturing process
3. compare the quotes with the allowances in your tender
The quotes must be adjudicated fairly, allowing for all additional costs.
Negotiate with suppliers and subcontractors
It’s beneficial to develop relationships with suppliers by using the same
ones on a regular basis, and visiting them to explain who you are, what the
company does, your current projects, and how they can assist and benefit from
the relationship.
Most suppliers have various trade discounts which are given to companies
that regularly purchase from them. These discounts often depend on how much
business the company provides. Always ask for a discount.
A large order may result in a cheaper price compared to several smaller
ones, so it’s always a good idea, where possible, to place the full order at the
start of the project, and then schedule the deliveries at intervals over the project
duration.
Often suppliers are willing to offer early payment discounts, but then it’s
important they are paid within the specified period to take advantage of the
discount, because paying even a day late may mean the discount is forfeited.
Developing relationships with suppliers and ensuring they are paid on time,
will usually result in more efficient service, favourable payment terms (which
helps cash flow) and possibly even discounts.
Nevertheless, it’s important that contractors continually check that their
regular suppliers are providing the best service and cheapest prices, so it’s
essential to also get quotes from other suppliers.
Orders
Poorly written or incomplete orders can result in the wrong material being
supplied, or the project paying more for an item than was agreed.
Orders must:
1. be clear and unambiguous
2. have the project name
3. have the date of the order
4. be checked to ensure it’s as per the agreed quote
5. include an order number
6. have the supplier’s name and contact details
7. include a complete description of the product
8. reference any standards, specifications and drawings with which the
product must comply
9. have any specific manufacturing instructions and details
10. specify the delivery date
11. include the arrangements to transport the item (if the supplier is providing
the transport include the full delivery address, instructions and a map)
12. in the case of large items, include the arrangements for who is responsible
for unloading and stacking
13. have the product price, specifying the unit of measurement and what’s
included in the price
14. specify the terms of payment and trade discounts
15. include the address where invoices must be sent
16. specify the warranties and spare parts required
17. include the name and contact details of the person issuing the order
18. be signed by an authorised person (this may depend on the value of the
order, since personnel are often allowed to sign orders only up to a
particular value, and more senior management are required to sign orders
with a greater value)
19. be acknowledged by the supplier so there is a record that the supplier has
received and accepted the order
Labour only subcontractors
Labour only subcontract orders must be clear and unambiguous so no
additional and unexpected costs are incurred. These contracts should specify:
1. what’s included in the wage costs such as:
1. allowances
2. leave pay
3. paid public holidays
4. bonuses
2. overtime rates and when they apply
3. who from the contractor will agree the hours worked, and that this is done
daily
4. who is responsible to supply personal protective equipment
5. who covers the costs for mobilisation, inductions and medicals
6. who supplies and pays the costs for transport and accommodation
7. who pays for replacing unsuitable workers
8. who is responsible for implementing discipline
9. the insurances required
10. the wage agreements the subcontractor must use
11. special project rules and working hours
Subcontractor orders
Additional costs are often incurred due to poorly worded subcontract orders
which fail to spell out the contractor’s and subcontractor’s responsibilities,
leading to claims, disputes and unhappiness. Subcontractor orders must be clear,
unambiguous, without contradictory conditions and clauses and should include:
1. the scope of works
2. reference to drawings where necessary
3. reference to the particular specifications
4. the quality procedures, documentation and testing
5. the safety requirements
6. particular and special conditions pertaining to the project, including specific
labour conditions and agreements
7. the schedule, including highlighting key dates and any discontinuities in the
subcontractor’s work
8. commissioning requirements
9. spare parts, guarantees and warranties required
10. payment conditions and procedures for submitting valuations
11. mobilisation procedures and requirements
12. documentation required before work starts
13. warranties, sureties, bonds and guarantees required
14. samples required
15. shop drawings required as well as their submission guidelines and the
approval time and process
16. documentation required to close the contract out
17. the contractor’s right to ask for the removal of unsuitable subcontractor’s
staff or equipment from the project
18. penalties or liquidated damages applicable for non-performance
19. the right to vary the subcontract works, including the reduction in scope
20. termination clauses
21. the obligations of each party
22. the contract price (include a breakdown if necessary or reference pertinent
rates)
23. procedures for lodging variations
It’s imperative to analyse why there’s poor productivity. There’s some truth
in the saying ‘a busy worker is a happy one’. Workers who are idle tend to chat
to colleagues, even influencing and interrupting others who are working, and
start to see and create problems where there weren’t problems before.
Poor productivity could be a result of:
1. having too many people on the project
2. the area being too congested or cluttered
3. poor supervision
4. waiting for access to work areas
5. waiting for equipment or materials
6. having the incorrect equipment or materials
7. equipment breakdowns
8. insufficient equipment to move and lift materials
9. materials difficult to handle and work with
10. insufficient resources of one trade and too many of another resulting in one
trade waiting for the other to complete their work
11. workers aren’t sufficiently skilled
12. workers may be unhappy because of poor working conditions or clashes
with other team members, their supervisor or management, which often
results in them performing tasks slowly
13. poor discipline
14. lengthy meetings with workers or with supervisory staff
15. the project isn’t planned and coordinated and the subcontractors’ and
client’s activities impact on the work
16. poor safety and housekeeping resulting in:
1. lost time due to incidents
2. the project being shut down due to poor safety
3. accidents leading to poor morale
4. key people being injured and unable to work
5. tasks being done more slowly
17. fatigue (it’s important to ensure workers don’t work excessive and long
shifts or work on rest days and project breaks)
18. a high turnover of personnel which is disruptive, leading to poor
productivity because new personnel have to learn the project rules, systems,
procedures, and tasks, and work with new team members
19. workers are frequently moved between the tasks in the course of the day,
resulting in:
1. lost time when they pack up tools and move, as well as going through
safety briefings and explanations of the new task
2. reduced productivity since they’re unable to gain familiarity with the
task or other team members (there’s a learning curve to most tasks and
as workers become used to performing a task they usually become
more proficient and more productive)
20. management is indecisive and fail to make timely decisions
21. access routes and roads are poorly planned, becoming blocked or restricted
22. storage and stacking areas aren’t planned and become unsafe or
inaccessible
23. long distances between work areas, the toilets, offices and stores
24. poor performance of subcontractors
25. work areas have inadequate lighting making it:
1. unsafe
2. difficult to ensure the correct quality
3. leaving dark areas where workers cannot be observed
26. personnel don’t work their full hours, they may take extended lunch and tea
breaks and arrive at the work site a few minutes late and leave early (often
this can amount to thirty minutes for each person, every day, so it’s
important Project Managers set the right example with their own time-
keeping, and enforce good time-keeping on the project from the beginning)
27. adverse weather such as rain, wind, high temperatures and low temperatures
(steps can be taken to limit the disruption such as; moving workers to other
areas, providing adequate protective clothing, allowing sufficient rest
breaks, reducing work hours, planning projects to ensure much of the work
is done before the onset of poor weather, making buildings weather-tight as
soon as possible and lifting items at times of the day when it’s less windy)
Companies should:
1. have suitable industrial policies and procedures in place which comply with
legislation
2. educate management and supervisory staff on the application of these
procedures
3. ensure that company policies and procedures are updated when legislation
is changed, and that projects are aware of these changes
4. make sure all staff apply these policies and procedures consistently and
fairly
Control overtime
Often projects work excessively long shifts, or work weekends and public
holidays. These longer hours are normally paid at overtime rates which could be
anywhere from 50% to double the normal rate. Obviously the workers aren’t
double, or even 50%, more productive during this time. In fact the opposite is
normally the case and as fatigue sets in the productivity declines. In addition,
some of the supervision and management may be absent during this time which
can result in workers being poorly managed and supervised.
Sometimes when overtime isn’t controlled, personnel will work on a
weekend when they earn the overtime or penalty rates, and then take a day off in
the week which would have been paid at normal rates.
Workers may be poorly controlled on weekends and they arrive on the
project intoxicated, or they don’t work the hours they claim they have worked.
Another problem when work is carried out afterhours is that key personnel
may be absent; for instance, if the crane operator decides not to work then other
workers may be unable to do their work.
Many of the issues can be prevented if the contractor plans the project
correctly, choosing a suitable construction methodology, planning access,
preparing an effective schedule and having sufficient and suitably qualified
personnel. Adequate preparation for the project as well as for individual tasks
will also help prevent problems from arising.
Alternative designs
Consider alternative designs which can:
1. save time and shorten the schedule
2. be safer to construct
3. be constructed using fewer resources
4. be constructed using equipment the company owns or that is readily
available
5. be constructed using fewer skilled personnel, or using personnel with skills
that are readily available
6. achieve a better quality
7. use materials that are readily available or cheaper
I’ve often incurred huge costs redoing finished areas damaged when poorly
installed services had to be repaired, or even in some cases, because the service
had been accidently omitted.
Damage to existing services
Existing services are often damaged when excavations are being carried
out. In fact clients often joke that if they don’t know where the underground
services are they should call a contractor in, and they’ll quickly dig them up. Of
course this isn’t so funny for the contractor, especially if they damage a fibre
optic cable which costs thousands of dollars to repair. In fact contractors
definitely don’t want to damage existing services because:
1. the repair costs can be large
2. when a high voltage electrical cable is damaged there’s a risk someone will
be electrocuted
3. work is often held up until the repair is completed, which may take several
days
4. often a cable is unknowingly damaged, but remains operational, and only
later, after the contractor has installed concrete floors and finishes the cable
fails, resulting in the completed work having to be broken up to repair the
fault
5. if an electrical cable feeding the site is damaged it could mean the site is
without power for several hours or days, impacting the schedule and
productivity
6. the client and neighbouring businesses will be unhappy if the contractor
disrupts their services (even claiming for losses incurred)
Case study:
On one of my projects someone damaged a roof sheet while working on the
completed roof. The hole was three centimetres in extent but the whole sheet had
to be replaced. The problem was the roof sheet was about forty metres long and
had been rolled on site by a specialist machine which had since left and was
available only several months after the project was completed. In addition,
because of the way the sheets were laid, several of them had to be removed to
replace the damaged one. Carelessness on the part of one worker cost us several
thousand dollars to repair the damage.
To reduce the chance of damaging completed work:
1. sequence the work so items that can easily be damaged are installed as late
as possible, and tasks which require heavy equipment as early as possible
2. all workers should be encouraged to take pride in their work and that of
others, taking care not to damage the finished product
3. protect finished items where possible
4. prestart meetings should reiterate the need for care, and highlight methods
to be implemented to protect the finished work
Quality
Poor implementation of quality management systems and poor
workmanship can result in additional costs because:
1. work has to be redone
2. it delays the schedule while defective work is replaced which:
1. may result in penalties
2. increases overhead costs
3. impacts on follow-on trades and tasks
3. it’s expensive to remove waste generated by demolishing defective work
4. redoing work takes resources away from other tasks
5. redoing tests that have failed costs money and causes delays
6. when defective work becomes apparent after the project has been
completed the contractor has to return to the site to carry out repairs (often
these disrupt the client’s activities and consequently have to be done after
hours, making it even more expensive)
7. the incorrect tests are performed, or tests are done more frequently than
required
8. tests have to be redone because they weren’t witnessed or documented
correctly
9. the repairs aren’t done correctly resulting in them being redone
10. the quality systems and documentation are too complicated and
cumbersome, which takes additional personnel to implement, and delays
the schedule
There are often different ways of fixing a problem and the contractor must
select one taking into account:
1. the aesthetics of the repair (it’s often cheaper to do a patch job, which may
however look terrible and be a constant reminder to the client of the
contractor’s mistake)
2. the cost of the repair, although cheapest isn’t always best
3. the durability of the repair (you don’t want to have to return to fix the
problem again)
4. delays the repairs cause the project
5. disruptions to the client’s activities
6. the client’s acceptance of the repair method
7. the structure’s integrity
Failure to detect and report these errors in writing may result in the
contractor redoing the work at their own cost. In addition, if earthworks levels
are incorrect the contractor could use more materials than they had allowed.
Before work starts the client must be notified in writing of the discrepancies
and given the opportunity to undertake the appropriate rectification, or instruct
the contractor to make the necessary modifications.
Avoid survey and setting-out errors
Probably some of the most expensive errors I’ve experienced on projects
have been due to setting-out errors. These errors can be caused by:
1. misreading or misinterpreting drawings
2. using equipment which has been damaged, not checked for accuracy or not
calibrated
3. using the wrong setting out marks
4. using the incorrect information
5. not checking the accuracy and position of existing structures
6. inexperienced staff
7. drawing errors
8. arithmetic errors
These errors can result in major costs when structures in the wrong position
have to be demolished and rebuilt, or follow on structures have to be modified to
conform to the wrongly built structures. Often this also delays the project.
To avoid errors ensure that:
1. all setting-out is double checked
2. survey instruments are regularly checked and calibrated
3. personnel responsible for the setting out are competent
4. setting-out information is clearly given, preferably on a drawing, to the
person doing the work
Drawing control and management
Many errors occur because supervisors and subcontractors use the incorrect
drawings, the wrong revision or superseded specifications.
This results in:
1. delays when work has to be redone or the correct material hasn’t been
ordered
2. additional costs to redo the work
3. poor morale of personnel because they have to redo work
4. clients becoming frustrated
It’s therefore important that the completion of the project is well planned
and coordinated so that all items are completed as soon as possible.
Close final accounts
When a project is completed it’s essential that the final account and contract
sum is agreed with the client as soon as possible. This includes agreeing all
variations, as well as deductions, charges and penalties which the client may
wish to impose.
Often, as soon as work is complete, the client and contractor transfer staff
from the project and it sometimes becomes difficult to contact the people with
the knowledge and authority to agree the final account. This could result in the
process dragging out over several months, or longer. In addition, when the site
offices are demobilised contract documents get muddled and even lost, or they
are archived and become hard to retrieve, making it difficult to compile the final
accounts.
In the chaos of demobilising some items may be overlooked and not
charged to the client.
The delay in finalising the accounts affects the contractor’s cash flow
because the client cannot make final payment before the value has been agreed.
Punch lists and maintenance
Punch lists should be drawn up and attended to as soon as possible after the
work is completed. Failure to do this:
1. often delays the completion of the project
2. results in personnel remaining behind after the project is completed to
attend to the items, resulting in additional costs which include overheads
such as accommodation, transport and supervision
3. delays the release of retention money and sureties
4. extends the contractor’s warranty period resulting in them being liable for
defects for a longer period
5. causes the personnel left behind attending to the items to become frustrated
It’s important to note that storms can sometimes occur without warning, or
rivers rise unexpectedly. We had an instance when we returned after a weekend
to find the river had risen significantly, flooding our work areas and submerging
some of our equipment.
Manage the use of company assets
Irresponsible use of company assets can result in large costs. These costs
include staff using mobile phones for personal calls, company vehicles for
private travel or company internet access for personal business. Sometimes
projects incur replacement or repair costs because assets like telephones,
computers and company vehicles are stolen or damaged in accidents. It’s
important that these assets aren’t placed in situations which expose them to theft
or damage.
Often the individual costs can be small, but in companies with a large staff
complement the cumulative costs can be high.
Some companies set limits on the kilometres staff are allowed to travel in
company vehicles, or limits on mobile phone usage in a month. Usage however
can vary between different projects and these restrictions may need to be revised
on a regular basis.
One company I worked for circulated a list with the company vehicles,
mobile phone, and internet costs, arranged from the highest to the lowest with
the person’s name, the asset number and the project name, to Project Managers
and Directors. It was then easy to see who was using assets excessively, and by
checking the previous month’s lists it was possible to see who the serial
offenders were.
Communication with staff – buy in
Monitoring and reducing costs isn’t something that can be left entirely to
the Contract Administrators or Project Managers. Rather it’s something that all
project staff should be aware of so that measures can be implemented to save
costs. It’s important that Supervisors are made aware when their section is losing
money and what steps need to be put in place to rectify the situation.
Summary
By reducing costs it’s easily possible to increase the profitability of the
company. Ways in which costs can be reduced are:
1. working smarter
2. planning projects carefully
3. implementing the most suitable and efficient schedule to meet the client’s
requirements
4. ensuring that there is access to the work area
5. performing the work safely
6. obtaining a number of quotes in a process where the supplier is fully
conversant with the requirements of the job
7. adjudicating these quotes to ensure that they have allowed for and included
all items and costs
8. giving suppliers and subcontractors clear unambiguous orders and contracts
9. managing subcontractors to ensure that they perform their works in
accordance with their contract
10. ordering the right quantity of the correct materials, and ensuring they are
delivered to the project on time and that the project is ready to receive them
11. investigating alternative materials which may be cheaper , easier to install,
or less expensive to transport
12. considering alternative designs which may improve the constructability of
the project
13. arranging suitable transport for materials and equipment, and coordinating
deliveries
14. considering alternative forms of transport
15. regularly reconciling the materials delivered with those invoiced to the
client and investigating any discrepancies
16. maximising both the labour and equipment productivities
17. ensuring industrial relations policies and discipline are implemented in
accordance with legislation, in a fair and uniform manner across the whole
company
18. paying personnel correctly
19. controlling and limiting the amount of overtime worked
20. protecting property and equipment from being damaged
21. putting equipment off-hire when it’s no longer required
22. paying the correct hours and rates for hired equipment
23. negotiating discounts, better rates and payment terms for equipment and
materials
24. ensuring that projects comply with legislation and traffic ordinances to
avoid paying fines
25. preventing theft
26. anticipating and preventing problems from occurring
27. coordinating the installation of services and ensuring they are installed and
tested correctly
28. avoiding damage to existing or new services
29. protecting existing and new work
30. ensuring structures are set out and constructed in the correct location
31. working to the latest drawings
32. ensuring all work and materials comply with the required quality standards
and specifications, and that suitable quality systems are in place
33. planning the close out of projects to ensure all structures are completed, and
all documentation is submitted in accordance with the client’s requirements
34. recovering deposits at the end of the project
35. planning the demobilisation of resources
36. managing the use of company assets to maximise their effective utilisation
37. ensuring all staff are aware of how important it is to avoid unnecessary
costs
Chapter 7 – Maximising Revenue
The best way to ensure projects are profitable is to ensure that the client
pays for all the work that is undertaken, and it’s paid for as soon as possible after
it’s been completed. This seems obvious, and yet I’ve found that many Project
Managers, Project Directors and business owners aren’t good at submitting
interim valuations on time, getting the final accounts agreed with the client, or
submitting variations correctly and in terms of the contract.
Monthly valuations
Valuations must be submitted on or before the agreed due date, addressed
to the correct person, be in accordance with the contract and include the required
supporting documentation and calculations. The incorrect submission may result
in the contractor not being paid on time, sometimes even the following month,
impacting the contractor’s cash flow.
The Project Manager needs to understand the basis of the valuation which
may be:
1. measuring the actual work completed in the month
2. measuring the progress against the contract schedule, and then claiming the
percentage complete
3. claiming the value of a milestone when it’s achieved
Where possible the projects should maximise the revenue claimed in the
monthly valuations by:
1. making sure that all work is claimed
2. over-claiming where possible
3. ensuring milestones are met so that they can be incorporated in the payment
4. making the valuation date as late in the month as possible
5. ensuring that variations and claims are submitted and approved quickly so
that they can be claimed
6. claiming for unfixed materials where applicable
7. claiming as much of the indirect costs or preliminaries as possible
Remember, it’s better for the contractor to have the money sitting in their
bank account than in the client’s. However, when compiling cost reports, ensure
the over-claims in the valuation are excluded from the revenue used in the
report.
Variations
Most contracts will change and vary from the works that were originally
tendered for. Contractors must ensure that they are paid for all additional work.
Variations can be due to the following:
1. additional scope
2. errors and omissions in the document
3. changes to drawings
4. delays due to:
1. late access
2. late information or drawings
3. the client making changes to the completed works
4. unforseen weather conditions
5. unforseen project conditions
6. the client’s contractors or workers impeding or preventing access
7. the client-provided services being unavailable, being of insufficient
quantity, not provided to the point specified, or provided late
8. the client-supplied equipment or materials arriving late, in insufficient
quantities, or not to the correct quality
5. changes in specifications
6. changes in working conditions such as:
1. unexpected ground conditions, for example, rock
2. encountering hazardous materials
3. the discovery of artefacts
4. the unexpected presence of underground water
7. changes of commercial or contractual conditions
8. the client delaying or changing milestone dates, or requesting the schedule
to be accelerated
9. drawing errors and drawing coordination problems
10. changes of law within the state or country
11. the client or their contractors damaging completed work
It’s vital to read through and understand the contract and tender documents,
as well as the related correspondence. It’s important that the contractor regularly
compares construction drawings and specifications with those issued at tender
stage to ensure that they haven’t changed.
Continually ask the questions:
1. ‘Are we constructing what we tendered for?’
2. ‘Are the site conditions as expected at tender stage?’
3. ‘Has the client fulfilled all their obligations in the contract?’
As part of formulating the impact of the event all calculations and schedules
should be included. The claim schedule should reference the approved contract
schedule. Calculations should reference where the facts and figures came from
and how they were put together, and they should be checked for arithmetic
errors.
It should be noted that claims must be well thought through to ensure all
possible costs have been included. It’s very difficult, if not impossible, to go
back later and submit a revised claim requesting more money. Where possible
discuss the claim with the relevant staff to hear what ideas they have, and
whether they can suggest other costs or opportunities that may have been
overlooked.
Costing variations
Variations should include:
1. labour costs including:
1. the base wages
2. overtime
3. non-productive time such as paid breaks, travel time, time to prepare
hazard assessments, inductions, and so on
4. allowances
5. statutory levies such as for training
6. leave pay, bonuses, sick leave, pension, and so on
7. personal protective clothing
8. personal small tools
9. accommodation (if applicable)
10. travel (where necessary)
2. material costs including:
1. the actual material cost
2. transport of the material to site
3. offloading and handling
4. protection and packaging
5. quality procedures and tests
6. wastage due to breakages and cutting
7. cutting (unless this has already been included in the labour cost)
8. fixings
9. royalties
10. insurances
11. duties and taxes
3. equipment including:
1. hire costs
2. unproductive time
3. mobilisation and demobilisation costs
4. insurances
5. fuels and lubricants
6. wearing parts such as cutting edges, drill and moil points
7. maintenance
8. supporting vehicles such as fuel and service vehicles
9. attachments and ancillary items
4. demolishing existing structures including:
1. loading and transport of waste materials
2. temporary supports and bracings
3. dump fees
5. supervision and management costs including:
1. the basic salary
2. allowances
3. leave pay and bonuses
4. accommodation and transport
5. computers and mobile phones
6. off-site staff such as Contract Administrators, and Planners
7. project insurances and sureties
8. costs of permits
9. profits and overheads
10. access equipment
11. offices and facilities
12. additional security
13. protection of existing and completed structures
14. additional design and drawing costs
15. subcontractors’ costs including the contractor’s mark-up
It’s also important to assess the effect the variation has on the schedule
which may result in:
1. the overall project duration being extended
2. the variation impeding or delaying other works
3. the variation requiring resources from other tasks which then impacts on
their completion dates
Assist subcontractors with claims
Some subcontractors are unsophisticated when it comes to submitting and
preparing variations. When these variations are due to changes or additional
work requested by the client it’s usually in the contractor’s interests to assist
subcontractors with these claims since:
1. the more revenue the subcontractor receives the more likely it is that they’ll
be profitable, making them happy and more prepared to provide good
service and less likely to lodge claims against the contractor
2. in most cases the contractor gets additional profit on the subcontractor’s
claim
Site instructions
Clients often request contractors to undertake additional work, or change
work already completed. Many of these requests are verbal. Contractors must
ensure that instructions:
1. are in writing
2. are signed by an authorised representative from the client
3. are clear and unambiguous
4. are only accepted by the contractor’s authorised representative
5. allow the contractor to claim for additional costs or time caused by the
instruction
6. have wording acceptable to the contractor
Many of these costs are difficult to demonstrate and prove to the client.
Frequently, clients don’t understand the consequences of their actions. The
contractor should do whatever they can to ensure that the client delivers access
and information in accordance with the schedule requirements so that the project
isn’t delayed.
Acceleration
Unfortunately, contractors often end up placing more resources on a project
than were allowed for at tender stage. This is often due to:
1. the scope of works increasing
2. the client providing access, drawings or information late
3. the client requiring earlier access or completion
4. the contractor being delayed by the client’s contractors or workers
Often the client forces the contractor into accelerating the work by not
accepting the contractor’s revised schedule taking these factors into account.
This is obviously unacceptable, and while the contractor has some obligation to
try and accommodate the client, the client has an obligation to accept
responsibility for changes and delays resulting from their actions, and to
compensate the contractor for the costs incurred in mitigating delays, and
achieving earlier completion dates.
It’s preferable that any acceleration claim is agreed with the client before
the contractor incurs the additional costs of acceleration.
The contractor needs to put the delays onto the approved contract schedule
and demonstrate their entitlement to an extension of time. Once the entitlement
is established the contractor can investigate shortening the schedule to comply
with the client’s revised information and dates. In doing so the contractor must
establish what impact this new acceleration schedule has on the works, and what
additional resources are required to achieve the new schedule.
This new acceleration schedule must be formally submitted to the client
together with the claim for acceleration.
Should the client fail to acknowledge the claim, still insisting that the
contractor complies with the original contract schedule, then the contractor must
notify the client that they are proceeding with constructive acceleration and that
they expect to be paid compensation for this in terms of their claim.
Logging variations
Variations should be logged in a register so that:
1. the contractor tracks and ensures that they have priced them
2. the contractor follows up ensuring that the client has approved them
3. the contractor carries out the work (variations are sometimes overlooked or
forgotten resulting in the contractor having to do them after they’ve
completed the contract, or in the worst case, even having to redo completed
work to comply with the variation request)
4. the contractor is reminded to claim for the work
Getting paid for the variation
It is one thing to submit a variation, but it also needs to be approved and
paid. Often clients are slow to approve claims, and the process for payment may
take even longer, particularly if the project budget has been exceeded.
Normally, once a client has accepted a variation they have to issue a
contract amendment or change order, and contractors are usually not paid for the
variation until one is issued.
Many contractors carry out additional work in good faith, in accordance
with a site instruction, but then it’s either not paid, or isn’t paid in full, because
the client disputes the costs that the contractor has claimed.
Project Managers should track variations, and ensure change orders are
issued. Often I’ve waited several months for these to be processed.
Change orders must be in writing and should:
1. have the correct variation value
2. have conditions which are acceptable to the contractor
3. include acceptable completion dates
4. be signed by both parties
5. have a clearly defined scope
6. refer to the terms of the original contract
It is important that accurate records are kept of all costs and hours worked.
These costs may include amongst others:
1. transport of personnel, materials and equipment
2. handling and offloading of materials
3. taxes
4. wastage and breakages
5. insurances
6. royalties
7. mobilisations and inductions
8. safety equipment and clothing
The contractor should advise the client that these items constitute a
variation and not attend to them unless they have been issued with a variation.
Escalation and rise-and-fall calculations
Some contracts allow the contractor to claim escalation, or rise-and-fall, on
the value of work done. (This subject is discussed in Chapter 3.) I’ve seen many
projects neglect to claim for the rise-and-fall, or they calculate the amount
incorrectly.
Some escalation formulae can be complicated, so ensure that they are
applied properly. Also, check that the figures used in the calculations are correct,
applicable to the region and are the ones nominated in the contract.
Dealing with cost increases
With long duration projects, costs will inevitably increase. Ideally these
increases should have been allowed for in the tender calculations. However,
when preparing variations, particularly those of large value, it’s worth
considering the cost increases, and where possible adding them into the
variation.
Additional work
While working on a project it’s often possible to obtain additional work,
either from the same client or another one that’s working on the site. If this work
can be carried out at the same time as the original project there’s potential to
share resources between projects which improves utilisation.
I have often constructed projects, then remained on site to construct further
phases, which have been profitable for the company.
Sometimes, we have provided services to other contractors on a project, for
instance selling concrete from our concrete mixing plant or hiring out equipment
like cranes. Naturally, care should be taken that this doesn’t interfere with the
progress of the main project. In addition, ensure that there is a purchase order in
place which has acceptable payment conditions and takes into account items
such as insurance and liability. We’ve had instances where we have struggled to
be paid for work we undertook for smaller contractors, and in a few cases, even
righting off the debt.
Alternate sources of income
Sometimes there are alternate avenues of revenue on a project. One of these
is to advertise on hoardings, scaffolds and even on tower cranes. Normally
permission must be sought from clients and local authorities. Some advertising
can be lucrative, however, care should be taken that the adverts don’t appear
tacky and diminish the professionalism of the contractor.
Again, these alternate sources of revenue must not detract from the primary
goal, which is to complete the project successfully.
Investment income
If the company is operating profitably, with a positive cash flow, it should
have cash in the bank. It’s important that this cash is invested where it can
receive the maximum revenue, but where it’s readily available should the
company require it to cover operational expenses. Some contractors make a large
portion of their profit by managing their cash flow carefully and earning
additional income from the invested funds.
To be able to invest surplus funds to earn the best return it’s essential the
company has accurate budgets and cash flow projections.
Contract bonuses
Sometimes clients are willing to pay bonuses for early completion. Even if
these aren’t offered in the tender it could be something which is negotiated with
the client if it’s known that they are desperate to move into the facility ahead of
schedule.
Payment of subcontractors and suppliers
Payment of subcontractors and suppliers should be done in accordance with
the agreed terms and conditions. Payments should:
1. be made on time so that discounts can be claimed
2. have the relevant retentions withheld from them
3. not be released without completion and receipt of:
1. warranties and guarantees
2. a signed final account
3. the completed punch lists
4. the required spare parts and manuals
5. all commissioning data
4. be checked to verify:
1. the subcontractor has completed the work they’ve claimed
2. the work complies with the specifications and quality requirements
3. all materials have been received undamaged
5. only include claims and variations which have been agreed with the
contractor and where necessary the client
6. only be made for unfixed materials if this is in accordance with the
subcontract agreement and providing the required guarantees or sessions
have been received
Ideally the subcontractor shouldn’t be paid more than the contractor has
claimed from the client.
Supplier payment terms
By negotiating better supplier payment terms the contractor may be able to
pay suppliers later, which helps the contractor’s cash flow, making the company
more profitable.
Alternatively it may be possible to negotiate a discount if the payment is
made earlier.
Back-charges and services supplied to subcontractors
While it shouldn’t be the contractor’s aim to make a profit by deducting
money from subcontractors, it’s often necessary to back-charge a subcontractor
for costs the contractor incurred on behalf of the subcontractor. These costs
include:
1. services supplied to the subcontractor which they should have allowed for
and provided such as:
1. accommodation
2. transport
3. clearing their rubbish
4. access scaffolding
5. providing lifting equipment and offloading facilities
6. provision of water or power
7. offices and other site facilities
8. plant and equipment for their work
9. personnel
2. repairing work damaged by the subcontractor
3. repairing the subcontractor’s defective or poor workmanship
Insurance claims should include all the costs associated with carrying out
the repairs and making good damage including:
1. the material costs including transport, insurance and handling
2. all labour costs
3. costs of cleaning, removing and disposing of debris
4. protection of the undamaged work which is affected by the repair work
5. demolition of damaged structures
6. supervision and overhead costs
7. damage to plant and equipment
8. temporary support or access structures
9. subcontractors’ costs associated with the damage
When there’s a risk the client will be unable to pay, the contractor should:
1. when the valuation payment is late immediately formally notify the client
they are in breach of contract
2. follow the requirements in the contract for termination, ensuring all
notifications are addressed correctly
3. delay major material deliveries and purchases where possible
4. delay work where possible, providing this won’t jeopardise the contractor’s
rights under the contract
5. delay mobilising further equipment or people to site where possible
6. remove equipment which isn’t essential to the works
7. check the validity of payment guarantees
8. take precautions to limit the effects of the non-payment on their cash flow
9. if possible negotiate that the client pays at least a portion of the outstanding
money
10. if the client is unable to pay the outstanding money, and the contractor has
clearly followed all due process, then the contract should be terminated
Summary
The contractor should maximise their revenue by:
1. ensuring that monthly valuation claims are submitted timeously and in the
correct format
2. maximising the amount claimed in each valuation
3. claiming all the variations that they are entitled to
4. ensuring that variations are submitted in accordance with the contract and
include all additional costs incurred by the contractor
5. recording, reporting and claiming for all delays caused by the client or their
contractors
6. claiming for the costs incurred to accelerate the works
7. finding additional work on the project
8. ensuring that damages caused by an insurable event are correctly processed
and claimed
9. investing surplus cash to maximise income, while retaining sufficient funds
to cover the company’s operating requirements
10. paying subcontractors and suppliers on time, in accordance with the
conditions in the order, and ensuring that they have completed all the work
claimed
11. ensuring that subcontractors are correctly charged for services supplied to
them
12. recovering taxes and duties
13. negotiating better payment conditions with the client
14. ensuring that the client pays all claims due, on time
Chapter 8 – Financial Management
Many small companies literally live from hand-to-mouth, receiving money
from one project and spending it on another, with no idea how profitable they
are, or whether they have made money on a project or not. Their only clue to
their overall profitability is their bank account, but unfortunately, some owners
mix their personal and business accounts, so even this is a poor barometer. The
poor control of finances sometimes means that contractors continue to undertake
projects which aren’t profitable. In addition, they’re often unable to claim back
monies they’re entitled to from the tax authorities.
Larger companies generally have sound financial systems in place which
are easy to operate and can give cost updates in real time for every project.
Unfortunately, every system is only as good as the operators and the quality of
the information that goes into the system. There are some systems that are
complex and provide lots of detailed information that’s not used by most
contractors.
Some construction companies use systems that are more appropriate for
other industries, while others use systems which were more appropriate to a time
when they were smaller, and they’ve outgrown them now.
Even when there are adequate financial systems in place many business
owners and managers don’t understand some of the basic accounting principles
which cause them to make inappropriate choices or expensive mistakes. It’s
therefore important that business owners and managers understand the systems
the company is using and that they also have a basic understanding of
accounting principles.
Just as important is to ensure that the system is operated correctly across all
divisions and facets of the company.
Contractors need to be disciplined in their approach to project and company
finances. Deviations from set procedures can quickly result in uncertainty
amongst staff, financial mismanagement, loss of financial control and even
bankruptcy.
I would also always urge contractors to be financially conservative since
the contracting environment is continually changing with unexpected events
happening when least expected, such as clients being unable to pay, contracts
being cancelled, accidents, disruptive weather events or a shortage of work.
Contractors who have stretched their financial resources might be unable to cope
with these challenges.
Cost controls and reporting
Cost reporting and cost controls for individual projects are important since:
1. they provide an indication as to what types of project are profitable and
should be targeted by the company
2. the information can be used to improve the accuracy of tenders
3. they assist the company with their financial forecasts and budgets
4. when a loss is detected it may be possible to prevent further losses and even
to recover some of the money
5. it makes project staff accountable
Not only should companies have a good cost system, but equally
importantly, they must ensure that the information produced is analysed and
used to improve the company and project performance and operations.
Cost to completion
Cost to completion is a form of project cost reporting. In this method an
estimate is made of all the costs that are expected to be incurred for the
remainder of the project and these are added to the costs already expended. The
total costs are then compared with the expected final revenue.
To make the results more accurate it’s possible to split the costs into
different sections like labour, materials and equipment, or even more detailed
into subsections of different materials.
The reliability of this method of cost reporting depends on the accuracy of
the data for the costs incurred to date and also requires that accurate forecasts are
made for the future costs. It goes without saying that the expected final revenue
should also be accurate and take into account any deductions or reductions in
revenue.
Cost versus allowable
Another method of cost reporting is to compare the actual costs incurred to
date on the project with the revenue earned so far. This can be done for the
project as a whole, for individual tasks or for different cost codes such as labour,
plant and material.
The accuracy of this method depends on the correctness of the calculations
of the costs as well as the accuracy of the revenue against which the costs are
compared.
Cost reporting using the schedule
If the schedule has been correctly resourced it’s possible to calculate the
resources that should have been expended according to the schedule and
compare these with the actual resources expended. This can usually be done for
manpower and equipment.
Cost codes
To enable accurate cost reports to be prepared codes should be allocated to
the different tasks or trades. These cost codes should:
1. be simple and easy to use
2. be uniform across all projects
3. have a prefix unique to each project
4. allow for expansion for future new items, materials and activities
5. be allocated from the start of all projects
6. be used by everyone associated with the project
7. be understood by all personnel using and allocating them
8. tie-in with the codes used in the tenders
If the costs and the revenue of the different tasks and items can be correctly
allocated to a cost code, it’s possible to get an accurate portrait of whether that
task, or item, is making or losing money, and appropriate steps can then be taken
to rectify losses.
Investigate losses – don’t cover them up
When a project loses money it’s important to establish the reasons for the
loss so that further losses can be prevented, and if possible, so the losses can be
recovered. There are many reasons for a loss including:
1. wastage
2. poor productivity (Refer to Chapter 6)
3. poorly planned and organised projects
4. defective materials
5. theft
6. poor quality work resulting in rework
7. poor performance of subcontractors
8. failing to claim for work done
9. changes to the working conditions caused by the client such as:
1. delayed access
2. increased scope
3. variations and changes
4. the late issuing of drawings and information
5. changes to the schedule
6. restrictions on work hours
7. changes in specifications or tests required
8. client-supplied services not being available or not in the required
quantities
10. site conditions different to those tendered for such as:
1. the presence of rock
2. other contractors impacting on the work
3. the client’s activities impacting the works
4. the presence of hazardous materials
5. available borrow pits being further from the work site or more difficult
to access
6. the material having different properties than specified, making it more
difficult to work with
11. unusual adverse weather conditions
12. incorrect tender assumptions or calculations
When the Project Manager plans and starts the project they may find:
1. that the Estimator has made errors, either over or underestimating the costs
2. they are able to procure materials more cheaply
3. they may decide on a different methodology which may for instance reduce
the labour costs but increase the material costs
4. the client may have added to, or reduced, the size of the project compared
with the tendered project
5. by changing the methodology the overall duration of the project may
change which affects the management, supervision and overhead costs
6. equipment that the Estimator thought was available is no longer available,
resulting in more expensive methods and equipment being used
Using a proper and accurate budget the project can obtain an accurate
measure of whether the project is making or losing money.
Of course preparing a budget shouldn’t only be an exercise to find negative
errors and to downgrade the forecast profit, but it should also look at potential
upsides so that it’s an accurate forecast. Many of the budgets I prepared for my
projects showed we would achieve a better profit than the tender – and in most
cases we even exceeded these profit expectations.
Company Budget
From the various project budgets the company should prepare an overall
budget which would also include an estimate of all the company’s running costs
and overheads which aren’t covered by the individual projects. An accurate
budget is necessary:
1. to show shareholders or owners what profits or losses to expect
2. if the company requires additional finance from lenders
3. so that owners and shareholders aren’t paid out money which may be
needed later to finance the company
4. to plan purchases of equipment
5. to ensure that there are sufficient funds to pay loans and liabilities
6. to ensure that the company’s cash flow remains positive
7. to set a target for additional work the company must win
8. to measure the performance of the company
Levels of authority and financial controls
It’s important that companies have proper financial controls in place as well
as suitable levels of authority to make purchases and payments. Without them
people are free to spend money as they decide and there’s a risk:
1. items which aren’t required are purchased
2. money is stolen
3. the company has insufficient funds available to cover operating expenses
4. the company purchases items which they cannot afford
5. payments are duplicated
6. mistakes are made when people who don’t have the experience or
knowledge are allowed to make or authorise payments
Most companies should have a clear policy of what individuals are allowed
to sign or agree. Some of these would include:
1. payment to subcontractors and suppliers
2. payment of wages and salaries
3. placing purchase and subcontractor orders
4. submitting tenders
5. submitting variations
6. signing contracts
7. authorising time sheets
8. making capital purchases
Different levels of authorisations are usually put in place which depends on:
1. the magnitude of the cost
2. what the item is
3. the frequency of authorisation
4. the level of trust with individuals
5. the size of the company
6. the person’s position in the company
Sometimes, with items of large value there may in fact be a whole process
of authorisation which needs to happen in sequence. For instance a subcontractor
payment may have to be compiled by a Contract Administrator, then checked
and authorised by a senior Contract Administrator, who then passes the payment
to the Project Manager who checks and signs it before giving it to the Contract
Director for authorisation, and sometimes, with particularly large payments, the
Divisional Manager may have to finally authorise the payment. These multiple
authorisations can be cumbersome and take time, but when large payments are
made they are particularly important to ensure that mistakes aren’t made with the
payment. Of course they are only effective if each individual actually checks the
payment, and I’ve had cases where incorrect calculations have been made and
these weren’t picked up despite the payments being authorised by three or four
different individuals.
Sometimes the authorisation process can make it difficult to operate a
business. This is particularly the case in small companies where the owner has to
authorise all payments. Often the owner is out of the office trying to secure more
work, resolving problems on a project or away on leave. When they cannot be
found to authorise a payment it may mean a supplier or subcontractor isn’t paid
on time, or even that wages and salaries aren’t paid. In these cases it’s important
that there are other individuals who are more readily available delegated to the
task.
Of course it doesn’t help the process if projects don’t submit their
paperwork on time and send payments through at the last minute. As a Project
Director I found it frustrating when payments were sent to me for authorisation
on the afternoon before they were due to be paid (or even sometimes on the day
payment was due), since I wasn’t necessarily always in the office.
It’s also important that when the person who has to authorise payments is
going to be unavailable for an extended period, or over the period when
payments normally need to be processed, they delegate other suitable people to
authorise on their behalf.
Checks and controls
In this day and age of theft and fraud it’s important to have sufficient
checks and controls in the operating systems to pick up and, more importantly,
to deter fraud.
These checks should include ensuring that:
1. the item has been received and complies with the quality requirements and
the specifications
2. the work has been carried out in accordance with the order including
supplying all quality documentation, spares, and warranties and completing
all commissioning
3. the value invoiced does not exceed the value on the order
4. deductions have been taken into account
5. the agreed discounts have been taken
6. retention is withheld where applicable
7. the correct amount of tax is added
8. the invoice hasn’t been previously paid
9. there aren’t any arithmetic errors
Case study1:
I’ve known a director that built houses using people and materials from
their projects, all paid for by the company. When it appeared this practice was
condoned it made it difficult for the rest of us to ensure that others in the
company didn’t do the same thing because they saw the practice was accepted.
Case study 2:
The name of our company consisted of four initials. The person responsible
for receiving and processing payments made to the company opened a bank
account for a company they created with a name consisting of four words which
began with the same letters of our company name. When a cheque was received
in our company’s name, instead of banking the cheque in our account she
deposited the cheque in the account she created with the similar name.
Sometimes when a client phoned to ask for our company’s bank details so they
could transfer a payment directly into our account, she gave them the details of
the account she had created.
The problem was only detected because we had systems in place which
picked up the discrepancy between the actual money paid into our account with
the receipts issued. However despite her going to prison not all the embezzled
money was recovered.
Case study 3:
We used to rent houses for our employees to stay in while they were based
on a project. On one particular project we rented a property for our Project
Manager and his family. Unbeknown to us, he sent his family back to their
family home and he moved into one of the houses used for single
accommodation. He terminated the lease on the property rented for him and his
family. He didn’t inform our Head Office that the lease was terminated, but,
instead he pretended that the person letting the property had changed their bank
account and gave our accounts department details of a new account where the
monthly rent should be sent. Fortunately our accountant spotted that the new
account was in fact the same account into which his salary was paid. The
scheme ended before it had begun. However, we’ll never know where else he
defrauded the company.
The best way to prevent fraud is to ensure there are systems in place which
remove the temptation to steal and that prevent theft from occurring. There
should also be sufficient checks and controls in place to detect fraud when it
does occur so it can be stopped.
To improve the cash flow situation contractors must submit their monthly
progress valuations on or before the due date. Some clients only run progress
payments on a particular day in the week, or month, so missing a submission
date could cause the client to delay payment by up to a month. The valuations
must be submitted in the required format and with the required supporting
documentation since many clients will use any excuse to delay or reject a
monthly claim. It’s important to track the progress of the payment through the
client’s payment system. With major clients there may be several people that
check and approve the valuation and payment. Sometimes, the process is
disrupted when someone is absent, or the claim simply gets ‘lost’. I’ve had more
than one client who consistently paid progress claims late, always with some
excuse about our valuation being late, the claim being incorrect (either
arithmetic errors, insufficient supporting documentation or disagreement with
our progress) and people in the approval process being absent. Of course many
of these problems were only reported to us when the payment was due, despite
the client having had the claim for thirty days.
It’s also important to ensure that all the work done is claimed in the
valuation.
Often the monthly valuation is due, say, on the twenty-fifth of the month
which normally means the contractor prepares it on about the twenty-third, while
the valuation is actually for the full month. This means that about a week’s
worth of work is carried out after the claim is prepared. Often clients will accept
that a forecast of the expected work in the last week is included in the valuation.
Obviously the contractor has to be reasonably sure that this work will be
completed because if it isn’t, and the claim exceeds the actual work done, there’s
a possibility the client will reject the valuation in its entirety, which would delay
the payment.
With some clients it’s possible to add a few extra days of progress into the
valuation because by the time they actually review the claim (which may be
several days after the valuation was submitted) the extra work has been
completed.
Some contracts are structured such that payments are only made when the
contractor achieves particular milestones. It’s important that Project Managers
understand what these milestones entail and ensure they are met. It’s obviously
pointless to achieve 99% completion if payment is only made for 100%. Often
contractors take several weeks to complete the last few items (which may just be
completing documentation), which delays payment.
Payment terms of subcontractors and suppliers also affect cash flow. Where
possible, contractors should negotiate terms of thirty days or more. However,
whatever happens, the contractor must ensure suppliers and subcontractors are
paid in accordance with the conditions of their respective orders and contracts.
Late payments not only result in the contractor losing payment discounts, but
can also lead to a breach of contract. In addition, once a contractor gets a
reputation of paying late it’s difficult to negotiate more favourable payment and
financial terms with suppliers in the future. It’s important for contractors to build
a reputation with their suppliers and subcontractors of paying fairly and on time.
Don’t trade on over-claims – but do over-claim
Where possible the contractor should claim for as much work as possible in
the interim valuations as it’s always better to have money in your bank account
than in the client’s and it improves the project’s cash flow. However with any
over-claim it’s important that when the cost report is compiled the revenue in the
report is adjusted to remove the effects of the over-claim so that the cost report
doesn’t produce a false result.
Case study 1:
One company I worked for had a number of projects that were showing
healthy profits. However, as the projects progressed, these profits evaporated,
with many turning into losses. So what was the problem? Well, the cost reports
had merely compared the costs with the monthly valuations. These valuations
were grossly inflated, yet, no adjustments were made in the reports for these
over-claims. The dramatic reversal in fortunes was because towards the
projects’ end the client’s valuations were less than the costs incurred because
the Project Manager had previously already claimed revenue for work which
wasn’t yet executed.
Case study 2:
Another project I worked on was not achieving the budgeted profit so the
Managing Director insisted that we factor in additional revenue from claims we
would lodge against the client and the subcontractors. This obviously caused
problems when some of these claims didn’t eventuate.
It’s dangerous to assume the client will pay for a variation or claim
because:
1. the client may not approve the variation
2. the client may find errors in the variation and only pay part of the claim
Tax
Unfortunately all companies have to pay tax if they make a profit (unless
based in a tax free haven). There are different taxes that have to be paid at
different times which vary between regions and countries. Some of these taxes
include:
1. tax on the company profits
2. payroll tax
3. GST or VAT
4. tax deductions from employees’ wages
5. local rates or taxes on properties
6. special taxes
Failure to read, understand and comply with the terms of the contract often
results in:
1. the contractor failing to claim their entitlements in terms of the contract
2. the contractor forfeiting their right to claim
3. expensive and lengthy legal disputes
Some Letters of Intent have a set value or are only valid for a specific time
period, so it’s important to ensure these values or dates aren’t exceeded since the
contractor may find that they aren’t paid for work carried out in excess of that
specified.
Payment guarantees
Sometimes the client is required to submit a payment guarantee to the
contractor. The contractor should check that:
1. the guarantee is received before starting work
2. it’s made out in the correct names of the contracting parties
3. the wording is such that the contractor is able to call in the guarantee if
required
4. they don’t exceed the value specified in the guarantee
5. the work doesn’t run beyond the dates specified in the guarantee
I’ve often received documents that had different conditions to those agreed.
Even minor alterations to clause wording can drastically alter the meaning and
intent. Failure to detect these alterations could result in the contractor
committing to undertake work that they’ve not priced or to conditions they
haven’t allowed for.
In addition the contract document is often signed weeks or even months
after work started so it’s important that the document takes cognisance of all
delays or variations that occurred up to the date of signing.
Documentation
Correct and accurate documentation is vital on any project, particularly
should a dispute arise or when submitting a variation.
Documentation which can become important is:
1. photographs showing progress, variations and completed work
2. minutes of meetings with clients and subcontractors
3. daily diaries
4. correspondence
5. information requests
6. drawing registers
7. drawing issue receipts
8. site instructions
9. notifications
10. the contract schedule
11. progress updates
12. the signed contract document
13. the tender (including the submission, correspondence, schedule, drawings,
specifications and the post-tender meeting minutes)
14. approved day-works sheets
Arbitration and litigation can be drawn out processes, often taking several
years to resolve. They are also costly and may not provide the answer either
party was expecting.
Some projects require a dispute resolution board to be appointed at the start
of the project which is usually made up of three members (one chosen by the
contractor, another by the client, and the third by these two members). Both
parties are usually responsible for the costs of the board. The board usually visits
the project monthly and they can thus become aware of issues and problems as
they arise. Should a dispute arise it’s passed to the board for a ruling.
Terminating a contract
Terminating a contract either with a client, a subcontractor or supplier must
be done with care. Termination should be used as a last resort since it’s usually
costly and disruptive to the project.
Before terminating a contract:
1. ensure that the other party is in default
2. seek legal advice if there is any doubt whether the contract can be
terminated
3. check that there aren’t other alternatives such as providing assistance to the
defaulting party or reducing their contract scope
4. if possible put alternative solutions in place
5. don’t take steps which may put your company into default
6. carefully consider both the advantages and disadvantages of terminating
because the disadvantages often outweigh any benefits of termination
7. follow the correct procedures when notifying the defaulting party,
including:
1. providing adequate notice in terms of the contract which gives the
defaulting party a chance to rectify the problem
2. ensuring the notice is addressed to the correct person, using the correct
address, and that it’s received by the other party
3. implementing the applicable steps required in the contract
Chapter 10 – People
Every company depends on people. Even a one person company will
outsource some work, with someone preparing their financial accounts and tax,
others to assist with legal issues, and, if the intention is to grow, there will
eventually be other employees. There’s no truer statement than the one which
states ‘you are only as good as the people that work for you’. I might also add
this includes the people that work with you, and, for whom you work.
Construction is a complex and changing process that requires people to
change and evolve to suit different projects, clients, locations, challenges and
complexities. But to make it more difficult it experiences an inconsistent
workforce which varies between regions and cultures. In fact, there are probably
few industries that employ people from such a diverse range of cultures, ages,
economic means and educational backgrounds, expecting them to work together
to successfully deliver a project. To complicate matters further, the workforce is
changing, and many cultures and young people have a different work ethic and
loyalty from what the norm was a few years ago. Although the processes in
construction have remained relatively unchanged for hundreds of years, they are
now changing, with new technology, different client requirements, complex
regulations and innumerable legislation matters, which often place more
emphasis on paperwork and rules than ever before.
In developing and developed countries construction is often viewed as a
less attractive vocation than other careers, resulting in a limited pool of skills
being available to undertake complex projects. To make matters worse many of
the projects are in remote locations and many have unattractive working hours.
The key for any contractor’s success is its ability to employ suitable people
and retain them, managing them to maximise their worth to the company.
Therefore every manager has to understand people, their cultures and
backgrounds, and be able to work with them using their strengths, and assisting
them with their weaknesses.
Employ the right people
The most important step in having good people is to employ the right
people.
1. They require knowledge and experience to perform the tasks expected of
them. (An experienced building Supervisor is possibly not best suited to
supervise the construction of a road.)
2. They need to fit in with the culture of the company and must ascribe to the
company’s values. (It’s pointless for the company to set high standards for
safety and quality, and then employ a Supervisor who is unconcerned with
these values. They may have all the experience and knowledge for the
position, but they will destroy the company’s reputation in no time.)
3. They should be willing to work in the regions and areas in which the
company operates in. (I’ve seen many personnel unhappy because they’ve
had to relocate their family, or had to work in areas far from where they
live. Yet, there are individuals who enjoy working in these regions and
others who are willing to relocate their families to remote areas.)
4. They must have aspirations which the company can satisfy. (Everyone has
different aspirations and not all companies can meet these. Failure to fulfil a
person’s aspirations eventually results in them becoming unsatisfied and
unhappy.)
5. Construction is a people business and everyone should be able to
communicate and work with others.
Remuneration
Have you heard the saying ‘pay peanuts and you get monkeys’? Well
believe me it’s true, so it’s important that the company pays a market related
salary, that will attract the right people, and one which is also fair and
sustainable.
Most employees look around and compare their packages with what they
can get elsewhere, so it’s important to do market research to ascertain what other
companies are paying. In certain circumstances, with exceptional individuals
worth a lot to the company, you may have to even consider paying more than the
market value. However, this can later cause problems resulting in these
individuals receiving lower increases than the rest of the staff.
Companies don’t have an unlimited amount of money to pay inflated
remunerations, and excessive salaries can quickly become unsustainable,
eventually making the company uncompetitive or unprofitable.
I’ve generally avoided giving one large increase, rather splitting it into a
couple of incremental increases.
Pay increases cannot be undone since it’s almost impossible to give a
person a decrease in salary.
It’s also difficult to undo the damage when a person received an increase
that was too small since:
1. people can become demotivated which could affect their performance
2. they start looking for alternative employment opportunities, and once they
have decided they are leaving it can be difficult to change their mind
It’s often the little things that attract people and it’s important to understand
what motivates and attracts people since what appeals to a young person freshly
out of university is usually not what appeals to a mother with a young family, or
to an older person. It’s impossible to satisfy everyone, and it’s also difficult to
meet people’s expectations without creating precedents for other employees.
However, some items to consider are:
1. mobile phones and smart phones
2. the use of company vehicles
3. personal computers
4. flexible work-hours
5. additional annual leave
6. structuring pay packages to suit the person’s needs
7. allocated parking spaces at the office
8. crèche facilities
9. business cards (don’t underestimate how important a business card can be
because I knew a senior Project Manager who left the company he was
working for and one of his reasons was he was never given a business card)
10. the layout of offices and desks
11. job titles (we don’t want to be creating new job titles just to satisfy an
individual’s ego, but job titles should be similar to other companies in the
industry)
However, it’s often difficult to explain to employees why they haven’t been
promoted, especially when they see a colleague promoted to become their
manager. Sometimes employees have really performed well, deserving
promotion, but there are only a limited number of positions available. On the
other hand, employees may well be unsuitable, although they probably disagree
and have their own expectations. These discussions need to be done sensitively
to ensure that the individual is retained within the company and maintains their
focus and reliability.
Conversely, there’s always the risk that someone isn’t promoted because
they are just too useful doing what they are currently doing and there’s no one
suitable to take their place. This is obviously unfair to the individual and
probably not good for the company in the long term.
Mentor, train, and develop
Regrettably there’s often a shortage of skilled trained people and the only
way to have these people is to develop them internally. I worked for a company
that had huge success with employing young graduate engineers and growing
and developing them so that many eventually became directors of the company.
This strategy ensured the tenure of most employees was long, which meant that
many of the senior staff had grown up with the company and understood the
company systems and procedures, but more importantly, they understood the
values and policies of the company and were in fact part of the company’s
culture.
Training and developing people is one way of retaining employees because
they realise that the company is interested in them and that there’s a long term
future for them. Most people enjoy learning new skills and it stops them from
becoming bored.
Of course you also spend time and effort training people who then leave.
Don’t be offended or disappointed by this, but rather look at it as one more
skilled person in the market. If every company trained and developed people
there wouldn’t be a skills shortage.
Socialise but don’t fraternise
I’ve worked for companies that had a drinks get together on a Friday after
work. It’s an opportunity for staff to mix with colleagues and personnel from
other departments. It’s also an opportunity for senior management to meet and
talk to staff that they don’t usually come in contact with.
However, I’ve seen managers who take this to the extreme, even becoming
inebriated in front of junior employees and losing the respect of their staff.
Common courtesy is appreciated by all staff. I had one business owner who
arrived in the office and walked past senior managers working at their desks
without bothering to greet them. Apart from just greeting staff it’s sometimes
good practice to stop at their desk and enquire what they’re busy with and if
there are any problems.
Family
I found it useful to have an end-of-year function with my staff and their
partners. Not everyone attended the functions, but those who did generally
enjoyed themselves. In particular, it gave the partners a chance to meet other
spouses and to find out that it wasn’t just their partner that worked long-hours or
away from home. It was also an opportunity for the partner to gain insight into
the company and to hear the latest news.
Furthermore, we tried to organise a function or weekend away once a year
with senior managers and their partners. We endeavoured to make this a special
occasion and something that they wouldn’t necessarily have done on their own.
These always worked well and were substantially more value to the company
than was their direct cost.
Some people may not want to attend these functions so they shouldn’t be
pressured into doing so.
Celebrate success
Winning a tender usually comes after lots of hard work and probably after
losing several other tenders. It’s therefore useful to celebrate the awarding of
large new projects which provides an opportunity to thank the estimating team
and wish the project team success.
When a project is nearing its successful conclusion it’s often worthwhile
having a function on site where project staff, as well as the Head Office support
staff, can be thanked. It’s also an opportunity for the Head Office employees to
visit the project and gain an insight into the work that the company is
undertaking.
Construction isn’t an easy business and there are numerous problems
encountered on a daily basis, so when there’s a substantial success embrace and
celebrate it. It helps make everyone feel part of a successful team – success is
empowering, infectious and stimulating and everyone wants to be part of a
winning team.
Of course celebrations need to be appropriate, possibly limited to some of
the more important wins and even restricted to those most affected by the
success. Some wins may just call for a congratulatory email to all staff, while
others could be suited to a quick drink after work, but a particularly large
success may call for a party.
Employing people
Employing new staff can be a costly. These costs include:
1. the costs of recruiting such as agency fees and advertising
2. time spent on reviewing applications and interviewing applicants
3. the new recruit’s time in induction and training
4. the provision of personal protective equipment, computers and phones
5. the wages or salary the person earns when they are unproductive while they
learn systems and processes and attend inductions
6. medical examinations
7. termination should the person prove to be unsuitable or no longer required
It’s therefore important that recruitment is done properly and the following
should happen:
1. ensure that there is a medium to long term need to fill a role
2. check that there aren’t suitable candidates within the company (including
checking with other divisions), or someone that will soon become available
3. check whether a current employee can be trained to fill the position
4. decide on what the person is required to do and what experience, training
and capabilities are required for the position
5. decide on the appropriate salary bracket
6. advertise the position which could include; asking employees if they know
a suitable candidate, advertising in newspapers or asking an employment
agency to find suitable candidates
7. read through candidates’ curricula vitae to assess if they have the required
knowledge and experience
8. suitable candidates should be interviewed by at least one manager
(preferably the person they’ll report to) and if possible an industrial
relations specialist
9. during the interview:
1. the job position and description should be explained
2. the conditions of employment should be discussed
3. assess the candidate’s knowledge and experience by asking
appropriate questions
4. ascertain the reasons for them applying for the position
5. try and understand their aspirations and gauge whether these fit with
what the company can offer
6. review their communication skills
7. understand their salary expectations
8. try and ascertain if their personality will be a good match with the
company
9. if necessary ask for additional references
10. ask the candidate what questions they have
11. check the candidate’s availability and any future arrangements or plans
they have which may impact on their work
It’s however important that students aren’t just given boring mundane
work. They need to be given an opportunity to learn things and staff must be
encouraged to support them and to pass on their knowledge.
Sometimes it’s difficult to get students onto projects for a short duration,
particularly projects in remote regions or which have lengthy processes to gain
access.
Contract staff
Sometimes it’s possible to employ staff on contract for short periods to
assist with short term shortages.
Advantages of employing contract staff are:
1. they can be employed for a limited period to deal with specific problems
2. they are normally easy to replace if they are unsuitable
3. they usually don’t require notice when their services are no longer required
4. it’s possible to secure skills which the contractor wouldn’t normally employ
It’s important that these policies are understood by all employees and that
management and supervisors apply these in an even and fair manner.
Many industrial relations problems occur in companies due to policies not
being applied correctly and in some cases by even being ignored.
In some countries and states it’s mandatory to have these policies in place.
Employment contracts
All employees should have an employment contract. The contract should
include:
1. their expected duties or job description
2. the place of work
3. the date of commencement
4. their remuneration
5. applicable allowances
6. their hours of work
7. notice period for termination for both parties
8. reasons for termination
9. the duration of employment
10. leave entitlements
11. probation period and the notice period for termination in this period
12. general conditions of employment
13. workplace rules
14. use of company equipment and property
15. definitions
Care must be taken to ensure conditions and remunerations for like grades
of workers are similar. In addition, the conditions must comply with the
legislation and existing labour and union agreements.
From time to time personnel may be transferred to projects with different
rules and conditions. In these instances employees should be given a secondment
contract with these revised conditions. However, the secondment contract
shouldn’t have conditions inferior to the individual’s basic conditions of
employment. On completion of the project, employees should either be given
another secondment contract for a new project, or issued a letter stating that their
employment conditions have reverted to those of their original employment
contract.
Employees must sign all employment and secondment contracts and they
should keep a copy, and a copy should be kept by the company
Shop floor and union agreements
Different regions and countries have rules governing basic employment
conditions and the company must ensure that these are applied and abided by. In
addition, workers could belong to a union and it’s then usually necessary for the
company to have an agreement with the union which governs the workers’
conditions of employment. When dealing with a union it’s important to ascertain
that the union is registered and that it represents the employees. Sometimes, to
complicate matters, employees belong to different unions and the company has
to engage with more than one union.
Once a union has sufficient representation (usually 50% of employees) they
will approach the company to negotiate employment conditions. Some of these
can add significant costs to the company and make it uncompetitive, particularly
when tendering in other regions or against contractors who don’t have union
agreements. The contractor must negotiate terms which are fair and equitable to
their workers, maintaining worker harmony, without impacting on the
company’s competitiveness or profitability.
Where possible the company should try and structure these agreements for
a minimum two year term, but preferably for a longer period. These negotiations
usually take a huge amount of management time and nobody wants to go
through the process every year. Furthermore, long term agreements give the
company certainty as to what rates should be used in their tenders.
If employees aren’t represented by a union it’s sometimes possible and
advantageous to sign a shop-floor agreement with the employees. Workers elect
suitable employee representatives to negotiate on their behalf. When the
negotiations are complete it’s advisable to get an industrial relations lawyer to
draft a legally binding agreement which all parties can sign. In many cases this
document has to be registered with the relevant government agency.
In all cases when negotiating with unions or employee representatives it’s
advisable to seek expert assistance and guidance. Badly negotiated or worded
agreements can turn out to be costly for the company.
Different cultures and ethnicities
People working in the construction industry usually come from diverse
cultures, backgrounds and ethnicities with different work ethics and ways of
doing and saying things. Managers need to be aware of these differences and
take them into account when communicating and directing people. Often minor
misunderstandings created by these differences can escalate into major industrial
relations incidents, disharmony and loss in productivity.
By understanding the different cultures it’s sometimes possible to improve
people’s work performance and productivity by adapting the way you
communicate and deal with them to suit their backgrounds. What is important to
someone from one culture may not be as important to someone from another
culture. What is amusing to one person may be offensive to another from a
different nation.
Discrimination
It’s important not to discriminate and to be aware that many people can be
sensitive and easily take offence to something that they perceive is
discriminatory. Sometimes, they may even deliberately take something out of
context and twist it so it appears to be discriminatory and they can create an
incident. Discrimination can lead to expensive legal disputes or work stoppages.
Discrimination can take many forms such as; gender, racial or personal.
The company should have clear anti-discriminatory and sexual harassment
policies and action should be taken when discrimination or sexual harassment is
witnessed or reported.
Indigenous and local people
In many countries and regions the employment of indigenous or local
people is actively encouraged and in some cases it’s even legislated.
Management needs to ensure that the employment of indigenous and local
people is actively encouraged and furthermore that these employees are retained
for as long as possible on a project provided that they are suitable for the
positions occupied. Once recruited indigenous people should be managed by
staff who are sensitive to the need to retain them and who understand how to
manage, train and develop them so that they can become successful employees.
Delegate
I worked for a business owner who kept taking on more and more
responsibility with the result that many of the tasks weren’t completed which
frustrated staff as well as clients.
It’s important to be able to delegate certain tasks and actions to others.
However in doing this ensure:
1. that the person is capable of doing the task
2. the person is appropriate for the task (you don’t want to delegate a junior
engineer to attend an important client meeting on their own)
3. they understand what’s required
4. they have all the information and resources to do the task
5. if they don’t have the experience or knowledge then spend time to teach
them, or ask someone else to show them
6. follow up to ensure that the task is done correctly
People will not grow and develop if they are not shown how to do a job and
if they aren’t delegated more and bigger responsibilities.
Supervise and Manage
Many businesses fail because people aren’t supervised and managed
correctly resulting in:
1. personnel performing poorly
2. people not doing tasks they are meant to, or doing them poorly
3. tasks being left undone because they aren’t allocated to a person
4. staff not working as a team with a common goal
5. personnel becoming disillusioned and unhappy at the lack of guidance and
order
It’s therefore important not only that managers manage the people reporting
to them but that they also ensure these people manage the teams reporting to
them.
Discipline and commitment
Poor worker discipline, performance or lack of commitment shouldn’t be
tolerated since this leads to poor productivity. Discipline must be applied
consistently from the start of every project and uniformly across all projects.
Problems often result when workers are transferred from one project where the
company rules have not been applied correctly to one where the Project Manager
enforces the rules. Employees don’t understand why the rules differ from their
previous project.
It’s important that disciplinary procedures are carried out correctly:
1. the process must be recorded in writing, even when verbal warnings are
issued
2. employees must be given sufficient notification of formal disciplinary
hearings
3. care must be taken to explain the problem or transgression and if necessary
an interpreter may have to be provided
4. the employee may bring counsel to a meeting depending on the worker
agreements and legislation
5. the employee normally has a right to appeal the findings of the hearing
6. records of the process and notifications must be kept in the employee’s
record folder and copies kept at Head Office
7. discipline must be implemented in an unbiased manner
Once the problem has been identified the employee should be:
1. counselled
2. redeployed if necessary
3. if their performance doesn’t improve the disciplinary process should be
followed and if necessary the person’s employment terminated
Unfortunately most companies will face a labour dispute at some stage that
degenerates into strike action. It’s important that management is aware of the
procedures to follow should there be a strike, which may include:
1. notifying company senior management and the human resources
department
2. notifying the client
3. ensuring no employees are in danger
4. checking that property and equipment are safe
5. safely shutting down systems and operations
6. meeting with worker representatives to understand the problems
7. resolving issues if they are simple
8. encouraging workers to return to work while their grievances are attended
to
9. ensuring that procedures are followed (these may depend on whether the
strike is legal or not as well as on the labour agreements and legislation)
10. if there’s a risk to property or life, notifying the police
11. ensuring staff remain calm
12. avoiding inflammatory statements or antagonising the workers
13. if workers are unionised, make contact with union leaders to request
assistance with resolving the issues
14. ensuring only authorised representatives from the company deal with the
press
15. notifying management, the client and police as soon as workers return to
work
16. resolving any outstanding grievances promptly and keeping workers’
representatives informed of the progress
Summary
1. Employing the right people is vital to a company’s success.
2. Good people need to be retained which is done by:
1. paying them a market related salary
2. incentivising them with bonuses and share schemes
3. making them feel part of the company
4. finding other rewards that are important to the individual
5. providing sufficient leave
3. Employees should be motivated and passionate about their work and the
company.
4. Employees must be promoted for the right reasons.
5. Mentoring and training motivates employees and it enables the company to
develop a more skilled workforce.
6. Inviting employees’ partners to company events can be useful.
7. Celebrating success is not just an opportunity to thank those who created
the success but also makes other employees feel part of a winning team.
8. The employment process needs to be done with care ensuring that the
potential new recruit has the right attributes and that they fully understand
the nature of the company and what role they will be filling.
9. Probation periods must be managed correctly ensuring new employees are
suitable; if they aren’t they should be counselled so that they either improve
or are released from the company’s employ.
10. Offering bursaries and providing in-service training to students is a useful
way of attracting new employees and it also contributes to the industry.
11. Usually companies have an option to employ staff and workers permanently
or for a limited duration only. There are advantages and disadvantages to
both options.
12. All companies should have industrial relations policies and procedures in
place which are available and understood by all employees.
13. All employees should have a valid employment contract which may be
amended from time to time when employees are seconded to projects with
better conditions to those in their contract.
14. Companies may have to agree working conditions with unions or employee
representatives.
15. Managers should understand the cultures of the people working for them,
and deal with them in an appropriate way.
16. Discrimination of any sort shouldn’t be tolerated.
17. The employment of indigenous and local people should be encouraged.
18. Managers must be able to delegate.
19. Employees must be supervised and managed properly so that they perform
their duties correctly.
20. Discipline must be enforced fairly, appropriately, consistently and in
accordance with the company’s policies across all facets of the business.
21. Poor worker performance shouldn’t be tolerated and it’s important that
steps are taken to rectify it.
22. Managers must lead by example.
23. Employees must be given regular feedback about their performance.
24. By understanding employees’ strengths and weaknesses it’s often possible
to place them in positions best suited to their capabilities and provide
support to those that require it.
25. Companies should avoid hiring and dismissing people on a regular basis.
26. Labour disputes must be managed appropriately and with care.
Chapter 11 - Managing the Company
I’ve found that many items discussed in meetings could have been
discussed on a one-on-one basis with the particular individual, thus avoiding
wasting time in the meeting.
Attending to tasks
Managers and business owners usually have a busy schedule and it’s
sometimes difficult to get to everything requiring their attention. Unfortunately
some tasks have to be done, and failure to do them could result in payments
being missed, tenders not submitted on time, or clients being upset by non-
attendance to their problems. Where possible, to ease these pressures, functions
and duties may have to be delegated to suitable staff. In addition, managers may
have to schedule their activities around the important tasks that have to be done
on a regular basis.
Learn to say no
Managing a company successfully means you have to learn to say no.
Obviously this should be done politely and if possible with a reason. As
discussed, certain clients can be quite insistent that you should undertake their
projects, some of which might not be viable, too risky for the company, or, the
company may not have suitable resources available. Clients will be unhappy
when the contractor declines their project, but they’ll be more upset if the project
is executed poorly.
Employees can also be demanding and it’s often easier to say yes when
someone wants to take time off or asks for a favour or special treatment. Giving
in to these demands usually isn’t a problem in a smaller company, but as the
company grows these demands can create a multiplying effect with other
employees, who will all want similar treatment.
The art of persuasion, negotiation & communication
Managers have to communicate, persuade and negotiate on a daily basis.
The way they do this will often depend on who they are dealing with and what
the situation is. Management will normally deal with workers, staff,
subcontractors, suppliers, the client, the client’s team (including designers,
project managers and architects), local authorities and members of the public.
Communication should:
1. be civil
2. be clear and concise
3. be persuasive and forceful enough to ensure that instructions are followed
4. achieve the best outcomes for the company
5. be effective
6. take into account relationships
7. take into account the level of understanding the other person has
8. not be condescending
A decision made late or not at all can often be more harmful than a bad
decision. In construction there’s no place for procrastination since this can be
costly. Clients and staff expect managers to make timely but sound decisions.
Organising and analysing information
Managers often have a mountain of information to analyse from the many
different projects they’re responsible for as well as their other duties. It can be
difficult to sort out which are the most important issues, then analyse their
accuracy, interpret them and act appropriately. The fact that a project is in
serious trouble is often seen far too late by many managers.
Reporting systems need to be simple and easily read, with salient points
readily visible. Of course nothing beats having regular one-on-one meetings with
staff or visiting projects, ensuring that pertinent questions are asked.
By appropriately delegating certain responsibilities it’s possible to reduce
the volume of information that needs to be reviewed and assessed.
It’s also important that subordinates understand what information needs to
be passed on to their manager and for them to know that when in doubt their
manager will always be willing to assist and advise them and answer any
questions or concerns they may have.
Organisational structure and reporting lines
All construction companies, other than micro companies with only a couple
of employees, should have a formal structure so that staff-members understand
their responsibilities, their limits of authority, who reports to them and who they
report to.
This structure will change and must be adapted as the company grows.
The structure doesn’t have to be distributed to everyone within the
company, although in a large company it’s useful for everyone to be aware of
the different departments and divisions in the company, knowing who they
should contact for information or when they have a problem.
Company overheads
I’ve discussed making projects more profitable by putting in controls and
managing resources, but it’s equally important that the corporate office is also
run efficiently. Many construction companies struggle financially because of the
high operating costs of their Head Office. Often when companies grow they
move into a newer, more lavish office block, in a prestigious location.
Unfortunately the rents for these types of accommodation are usually high.
Don’t get me wrong, it is important to work from offices which give a good
impression to clients and are comfortable for personnel to work in – but they
don’t have to be opulent or extravagant in terms of their facilities or location.
When choosing offices consideration should be given to future growth. This
doesn’t mean you should rent or buy large office space for a handful of
employees, but it’s useful to have a few spare offices which can be used when
the company hires new employees. Companies with insufficient space end up
having to relocate every few years or have to operate from several different
locations which can be disruptive and costly.
Too many staff in the Head Office creates large additional costs. Small and
medium sized companies may have to employ people who are willing to multi-
task, since it’s not possible to employ individuals for each task.
Case study:
Our company’s civil division constructed many projects for the mining and
resources industry. However, once when the division was awarded the
construction of a new coal process facility they didn’t have the resources to
undertake the project, so the company’s building division elected to take on the
project. Unfortunately they soon experienced problems. They weren’t used to the
rigorous safety requirements or stringent quality documentation demanded on
this type of project. They were also surprised by the length of time taken to get
resources through the induction processes and on to site.
In addition their personnel weren’t happy to live away from home, which
most civil projects demand.
Staff rapidly became disillusioned and morale was poor which adversely
affected productivity.
Management made excuses for the project saying it was a particularly
difficult client. In truth, they were no more difficult than most clients in that
industry, just that the building division staff weren’t used to working under these
conditions.
However, by the same token, if the civil division was asked to build an
apartment block in the city they probably wouldn’t have been able to perform as
well as the building division could as they weren’t experienced in that kind of
work.
Sharing between divisions
I was fortunate to work for a successful contractor that had more than a
dozen divisions. Some of the success was a result of the divisions working
together. In many companies the various divisions operate in their own ‘silos’
and are so compartmentalised that they seldom even talk to each other. In fact, I
found it so bad in some companies that the divisions subcontracted portions of
work out to other companies rather than asking another division within the
company to undertake the work. Often these same companies had one division
hiring personnel while another division was terminating staff.
Wherever possible divisions need to share resources and manage projects so
that as much of the work as possible is done within the company.
It shouldn’t be about personal egos or how much money individual projects
or divisions make, but rather about the success of the company as a whole.
We often formed internal joint ventures between different divisions which
enabled each division to maintain independence, but at the same time to share in
the profits and reputation created by the project. We also seconded resources to
other divisions when we didn’t have work for them.
Managing safety
It’s important that senior management are safety conscious, enforcing the
safety rules, setting a good example and mindful not to allow unsafe acts to
happen in their presence. The company should have a clear well-defined safety
policy and a set of procedures which should be adhered to and enforced on all
projects even when they are more stringent than the client’s requirements.
Safety should be the first item for discussion at every management meeting
and the safety statistics for all projects and those for the whole company should
be discussed.
Good safety should be rewarded while poor safety should be corrected
immediately. Safety is about changing the mindset of all employees so that they
think and act safety through all of their actions at work, while travelling to and
from work, as well as at home.
A culture of reporting and investigating accidents and incidents must be
encouraged so that lessons can be learned to prevent further similar incidents.
It’s important that senior management are made aware of serious incidents and
accidents as soon as they occur. There’s nothing worse than a client phoning the
contractor’s senior management to complain about a serious incident or accident
on their project of which management were unaware of because the Project
Manager hadn’t reported it.
Tender systems
I’ve discussed tendering at length in a previous chapter, however, I would
add that when doing tenders, other than basic ones, consideration should be
given to using a propriety tender system. Although these systems can be
expensive to purchase, or hire, they not only save time and improve the accuracy
of the tender process but they also provide other useful information, some of
which can be included in the tender submission and some that can assist the
Project Manager in running the project.
Documentation
Electronic documentation is a wonderful asset because it can usually be
rapidly retrieved and be accessed from remote locations. However, it’s important
that electronic documentation is stored in a central location and is backed up to a
second secure remote location. I’ve had occasion when managers have had their
computers stolen, or their computers have malfunctioned, and they’ve lost
valuable information which has disrupted their work and taken many hours to
recreate.
Electronic document control systems should:
1. be simple to use
2. compatible with existing software
3. have sufficient storage capacity
4. be password protected to protect sensitive information
5. be retrievable
6. be distributable
Insurances
All companies should have adequate insurance cover which should include:
1. worker’s compensation
2. third party liability
3. cover for vehicles, plant and equipment (check that external hired
equipment is also covered where necessary)
4. insurance of the works
5. if there’s design involved, professional indemnity insurance
6. transit insurance for when expensive items and equipment are transported
Most insurance policies are renewed annually and it’s prudent to negotiate
revised premiums, but in doing so carefully comparing quotes from different
insurers to ensure that they provide adequate cover and that their ‘small print’
will not invalidate any of the claims. Depending on the risks it may be possible
to negotiate lower premiums by accepting a larger excess or deductable amount.
It’s important to regularly review the company’s risks and exposures and to
check that they are adequately covered by the insurances that are in place. The
company must be neither under insured nor over insured. (Being underinsured
may mean that items aren’t covered, or are only partly covered, should there be a
loss event, while being over insured will mean the company pays unnecessary
insurance premiums.) Therefore, update insurance policies regularly to take into
account changed circumstances, growth in the company and additions to the
equipment fleet.
When starting a new project consult your insurance broker to confirm that
you are adequately covered under the existing policies. Additional insurance
may have to be bought to cover particular risks which are excluded from existing
policies, such as fire or flood.
Check what the client’s policies cover, since you don’t want to buy
additional cover for an event which is already covered by the client. There may
also be additional insurances required by the client, or they may require
insurance cover for a higher value than the company’s existing policies. In
addition there may be statutory insurances required which might vary between
projects and regions.
Permits, licenses and registrations
In order to operate in most regions, states and countries, companies may
require a number of licenses, permits, and registrations. Where necessary obtain
legal advice when entering a new region to ensure that the company has
everything in place.
Maintain a log of all registrations to track and ensure that they are all valid.
Note that many of the permits and registrations have to be renewed annually.
In order to maintain some of these permit conditions, it may be required
that certain employees have a particular license or qualification. It is thus
important that these qualifications are kept current and that when staff resign
there are still sufficient qualified people to comply with the registration
requirements.
Have copies of the registrations readily available. In foreign countries on
remote sites it may be necessary to hold copies of the registrations on the project
site in the event that the local authorities carry out an inspection.
Failure to have these in place may result in the contractor being fined and
the project stopped, which could result in serious contractual consequences and
costs.
Guarantees
In general clients require a bond or surety to be in place for the duration of
the project, including the maintenance period which is usually at least one year
after the work has been completed. Most companies have limited facilities to
obtain bonds and guarantees because these depend on the amount of security the
company can provide. In many cases banks and insurance companies require the
security to be a cash deposit, which ties up money, and impacts the company’s
cash flow. When the company’s guarantee facilities are exhausted they won’t be
able to obtain further guarantees, resulting in the company being unable to
undertake further projects.
In addition, guarantees cost money. The amount depends on the value of the
guarantee as well as the length of time for which it’s required. When guarantees
aren’t returned on time additional fees are charged.
It’s vital that companies track all guarantees, ensuring that they are returned
by clients as soon as practical so they can be given back to the bank, freeing up
the facility for new guarantees. To facilitate the return of guarantees companies
need to close out projects as soon as possible. Sometimes minor items aren’t
completed, or the final documentation isn’t submitted, which prevents the client
from issuing the completion certificate, thus delaying the release of the
guarantee.
At the end of the maintenance period it’s equally important to request the
client to prepare a final inspection defects list which the Project Manager needs
to attend to as quickly as possible. This period often drags on needlessly because
Project Managers forget to follow up with the client, or they take longer than
necessary to complete the defects. In some cases Project Managers even forget
to request the return of the guarantee.
Policies and procedures
All companies should have policies and procedures in place to cover
amongst other issues:
1. industrial relations
2. safety management
3. quality management
4. environmental management
5. the use of company equipment
6. financial controls
7. sexual harassment
Records must be stored where they won’t be damaged by heat, rain, fire,
insects or rodents. They should be easily retrievable and filed in date order.
The statutory period for which records must be retained is generally five
years, but will vary between states and countries.
Self-perform or subcontract
Companies need to decide what work they will undertake themselves and
what work will be given to subcontractors. This will dictate the number of
employees and the skills that will be required.
The decision on whether to subcontract the work or not, will depend on the
following:
1. Can the contractor do the work more efficiently and cheaper than
subcontractors?
2. Are subcontractors available to carry out the work?
3. Can the contractor recruit and retain the necessary skills for the work?
4. Will the contractor have continuity of work for these new employees?
5. Is the contractor able to purchase or hire the specialist equipment required
for the work?
6. If equipment is purchased can it be used on other projects?
7. Some clients prefer using contractors who aren’t dependent on
subcontractors.
8. Subcontractors may be unwilling to work in certain regions.
9. Using subcontractors moves the risk away from the contractor but the
contractor has less control over the work.
There are often specialist tasks that companies will subcontract because
there will not be sufficient continuity of work for the company to be able to
maintain the resources.
As the company grows and moves in different directions and into different
fields they may choose to alter the model of operation and either subcontract
more work or undertake more themselves.
Whether work is subcontracted or undertaken by the company may also
depend on the individual project and its contract requirement. Sometimes, it may
also be advantageous to use local contractors.
Reporting of problems & problem solving
In many companies there’s a culture of hiding problems. This is often a
result of managers blaming subordinates and implementing harsh measures
against staff who may be responsible for the problem. It’s important to foster a
spirit of openness and ensure people understand it’s not about blame, but rather
about solving the problem, and being aware of a problem as soon as possible in
order that mitigating measures can be implemented.
Of course where an individual has performed poorly, disregarded company
policies and procedures or participated in fraudulent activities it will be
necessary to institute the appropriate disciplinary procedures.
Regrettably many problems only come to light when it’s too late to solve or
mitigate them – possibly jeopardising the survival of the company.
When things go wrong
Unfortunately no matter how well projects are planned, or how well the
company is run, problems will arise. It’s essential that decisive action is taken to
resolve the problem and prevent it from becoming more serious.
Contractors can be slow to solve a problem, fearful of incurring further
costs. I’m not saying spend money at any cost, but often it’s the only way to
move forward. Normally the first thing contractors do when there’s a financial
problem on a project is cut costs, which inevitably means reducing personnel
and equipment, in many cases making the problem worse.
When a problem occurs it’s important to find the root causes of the
problem. Often problems are only investigated superficially and a cause is
uncovered which might not be the true reason, but only a symptom of the
problem, or, it may be only one of the causes. For instance, if a project is losing
money and investigation finds that the labour is unproductive, it usually doesn’t
help to simply reduce the number of workers, rather, it’s important to uncover
the reason for this poor productivity which could be due to a number of causes,
including poor management.
Clients should be informed when there’s a problem that affects them, and
kept up to date with the steps being taken to resolve the situation. Clients
appreciate the communication and some may even be able to help. Clients that
find out about problems when it’s too late can be quite unforgiving. Contractors
shouldn’t be too proud to ask for help from the client or even to approach other
contractors, although this should be done only as a last resort.
Occasionally problems occur when key staff become ill, leave the company
or have to deal with their own issues. Suitable replacements have to be found
quickly without disrupting other projects or other departments. I’ve seen
companies rob one project of personnel to solve another’s problem, only to end
up with two problem contracts. Of course it’s sometimes possible to move
people between projects and I’ve also seen individuals grow when faced with
new challenges. The moral of the story is to ensure that careful consideration is
made of the circumstances and people to ensure that appropriate measures are
taken to solve the problem.
Ask for advice
There are too many components in the construction world for one person to
know everything. If you are unsure of anything, ask for advice. Advice is often
freely given, and you don’t have to take heed of it if you don’t like it.
Sometimes, there are people within the organisation who are more familiar
with the subject matter than you. You may be surprised at the knowledge that
some of your employees have, and anyway, they would probably appreciate
being asked their opinion, even if the information isn’t utilised.
Other sources of information could be sales representatives, subcontractors,
suppliers, trade associations and even the client and their representatives.
Of course, always consider where the advice comes from, since some
people may have alternative agendas, or might not be as knowledgeable as they
purport to be.
Use experts
It’s sometimes necessary to obtain expert advice for more complex
problems. This may be as simple as obtaining accounting solutions, getting legal
or contractual advice, or it may be for specialist solutions to complex
construction problems. Usually the costs for these experts are far outweighed by
the benefits of their help. For instance, although I have twenty years’ experience
with concrete, I have, on a number of occasions, paid for experts to advise me,
and their advice has often saved me thousands of dollars.
Mistakes must become lessons
Over the years, I’ve seen errors repeated time and again, often by the same
Project Manager, but certainly within the company on other projects. It’s
important to learn from mistakes so that they don’t occur again, enabling the
company to improve its performance. Just as important is to learn from
successes and to replicate them.
At the end of every project the project team should analyse the successes
and failures and see how things could be done better in the future. This exercise
shouldn’t be about pointing blame or looking for excuses. When the team has
come up with the list of successes and failures, the reason for them and how
things could be improved, it may be worth distributing the findings to other
Project Managers, Head Office departments and managers. This may take the
form of a simple memo or it could be a meeting where the issues can be
discussed.
It’s also useful to ask the client for feedback at the end of the project. This
could take the form of a standard questionnaire. Obviously any feedback is
useless unless it’s actually analysed and the useful information is used.
Subcontractor and supplier performance data base
Good suppliers and subcontractors are often hard to find. Poor suppliers can
delay projects by delivering material late or providing inferior materials.
Substandard subcontractors delay projects, do work of poor quality, adversely
affect the safety on a project and generally harm the contractor’s reputation. It’s
therefore essential to look after good suppliers and subcontractors and ensure
they are paid correctly and on time.
Contractors should keep a record and data base of all subcontractors and
suppliers used. At the end of every project the Project Managers should rate
them. Their performance should be assessed according to their:
1. quality of work
2. performance measured against the contract schedule
3. safety
4. responsiveness
5. price
6. likelihood of submitting claims
These performance sheets must be collated into the data base which can be
used by Estimators and Project Managers on future projects.
Be adaptive – adapt to changes in the environment
Construction is a changing environment and what’s suitable today may not
be suitable in the future. In fact what’s suitable on one project might not be
suitable on the next. Managers need to be able to adapt and change their
approach between projects and with time. In fact, as the company grows so is it
necessary for managers to change the way they do business.
Using technology
The implementation of new technology can often benefit the company,
enabling it to be more efficient and productive. However:
1. the technology must be appropriate to the company and their projects and
care should be taken implementing systems and technology that hasn’t
specifically been developed or modified for the construction industry
2. the technology must have suitable local back-up and support for both
maintenance and training
3. it should be simple to use
4. personnel must be trained in the efficient use of the systems
5. staff must be convinced of the suitability and safety of the systems
6. it must be reliable
7. the new technology must improve the company’s operations, making it
worthwhile to implement
8. where necessary it must be able to integrate with existing systems and be
compatible with the current popular software packages
9. the technology must be adaptable and flexible
10. the suppliers should be continuously evolving the system to keep up with
technological improvements
11. if necessary it should be able to be expanded
12. the technology must be robust and able to work in remote and hostile
environments
There are many different systems available and their prices vary
enormously. Therefore, before deciding on a system it’s important to adequately
research the various options, decide what you require from the system, look at
where the company will be in a few years’ time (size, location and type of
projects), and consider the pros and cons of each system and how they’ll best
suit the needs of the company in the future.
Implementing new systems
As the company grows it will be necessary to implement new systems.
Many of the systems implemented by companies end in failure because:
1. a system is selected which may be either unsuitable or too complicated and
time consuming to operate
2. managers haven’t convinced staff of the reasons and advantages of the new
system
3. personnel haven’t been trained to use it
4. personnel are not given a chance to use the system immediately after the
training meaning that they forget what they were shown
5. personnel aren’t encouraged and supported to use the new system which
means that they fall back on the old system
6. managers accept the continued use of the old system
Information Technology
Computers and systems must be adequately sized for the company. They
must:
1. not be slow
2. have sufficient capacity to handle all of the company’s tasks
3. must allow for expansion
4. be supported by local technicians
5. support the software the company uses
6. be compatible with the available technology
Most projects use computers extensively and it’s important to ensure that
staff have computers with sufficient capacity to meet the requirements of their
duties. They may require specialised software, such as planning packages, which
can be expensive, and should be managed to ensure that only products required
for the particular project are loaded on their computers. Certain software
packages can be helpful, and often their cost is far less than the benefits gained
from using them.
It’s important to regularly review software licenses. Often companies are
paying for licenses which individuals no longer require. Many software suppliers
also take a dim view when their products are used without the correct licensing
and permissions. Often, as companies grow and more people use the software,
the company forgets to buy additional licenses which could lead to them paying
large penalties.
As the company grows it’s beneficial to link all staff to a computer
network, which may even be linked to the various projects enabling faster
communication and the sharing of documents. These networks can be expensive
to establish but there can be cost savings as well as improved efficiencies.
Computers, and the computer networks, must be protected from viral
attacks, and data must be regularly backed up to a remote storage facility.
Change can be good, but it needs to be implemented for the right reasons
and properly, and it’s usually unnecessary to change something that isn’t broken.
However, most systems and businesses can be improved, which might just
require minor changes and adjustments.
Don’t get sentimental
Managers can’t afford to be sentimental. This can be difficult, particularly
for business owners that have built up their business from scratch. They’re often
attached to the first pieces of equipment that they bought, their first clients, the
bank that first loaned them money or personnel that helped build the company.
As the company grows and evolves it will be necessary to make some hard
choices and move on, which may mean selling old equipment or letting go of
people who may have become friends. Obviously with people and clients this
should be done with care and compassion explaining to them why the changes
are necessary and that it isn’t personal but about growing the company and
moving it forward for the benefit of other employees.
Case study:
One company had a Supervisor who had lost interest in work. He upset
clients, subcontractors and the workers. On most days he did almost no work.
Despite a number of us complaining to the owner the Supervisor remained
employed. The owner firstly defended the Supervisor. When he couldn’t defend
him any longer he made excuses for not dismissing him, saying that he had to do
it personally since he had known the Supervisor for so long. Yet, the owner was
never available to talk to the Supervisor and when he was he forgot. This went
on for months. The Supervisor earned a salary while the rest of the staff became
exasperated. It also affected discipline and staff began to joke that you couldn’t
be dismissed from the company no matter what you did.
It would have been far better to have got rid of the Supervisor when it was
apparent he was a problem. If the owner was so attached to him the money paid
on the Supervisor’s salary could have been better spent on giving him a big
departure bonus, and everyone would have been far better off.
Plant and equipment
Companies often own assets such as earthmoving equipment, small power
tools, vehicles, portable offices and computers. Many companies supply this
equipment to projects at no charge. This can be a problem because:
1. the true cost of constructing the project isn’t reflected and the contractor has
a false sense of what the work actually cost
2. projects often don’t use the equipment efficiently when they’re not paying
for it
3. projects have no incentive to release the equipment to other sites
4. Estimators tender for projects assuming that the item is available at no cost
from within the company, then, when it isn’t it has to be hired externally at
a cost not budgeted for
5. there’s no way of working out the cost benefit of owning the equipment
To ensure the efficient use and correct charge out for equipment I would
recommend that equipment (other than small hand tools and portable electric
tools) and buildings are bought by the company, then hired to the projects as
required.
The hire rates should be calculated so that they:
1. take into account the purchase cost spread over the life of the item
2. allow for the estimated resale value of the item when it’s disposed of
3. allow for the cost of repairs and maintenance (excluding costs which are the
responsibility of the project)
4. are market related
5. include for the insurance of the item
6. allow for the finance costs
In addition to assessing the age and reliability of the equipment look at its
suitability. As the company grows the types of projects change which may result
in some equipment becoming unsuitable or unnecessary and the items stand idle
or are used for inappropriate tasks.
Although the costs of purchasing new equipment are large, the benefits
often outweigh the costs. Alternatively, consider selling unsuitable equipment
and externally hiring the correct equipment.
It can be beneficial to sell an item of equipment before it reaches the end of
its useful life. As equipment gets older its maintenance costs increase and the
price someone will pay for it decreases. There’s usually an optimum time to
dispose of equipment. One company I worked for kept accurate records of the
purchase and maintenance costs for its equipment and consequently they were
able to work out the best time to dispose of it. This varied between different
types, makes and models of equipment. Obviously this is a guide and will vary,
as sometimes even new items give problems from the beginning while others
seem to work forever without problem. Some of this depends on the operator,
the conditions the machine is working in, what it’s used for and how well it’s
been maintained. It’s therefore important to continually monitor breakdowns,
repair costs and the hours worked of all major items of equipment so that
appropriate timely decisions can be made to dispose of them.
Standardisation
As companies grow they will purchase equipment. Small companies with
limited money and access to finance usually purchase the cheapest equipment,
sometimes even second-hand equipment or end of range specials. Some owners
put little thought into whether they need the item but buy it simply because it
appears to be a bargain. This can result in the company owning a variety of
equipment, including some brands that might now be unavailable, while others
may no longer have spare parts readily available.
Different types of scaffolding and formwork equipment may be
incompatible with each other. Often these differences are not always obvious
(like the difference between imperial and metric systems) which may mean that
the problem of incompatibility is only noticed after the equipment has been
delivered to site which results in disruption and additional costs.
It’s therefore important that early in the life of the company, systems and
brands are chosen which are reputable, with parts readily available into the
foreseeable future. This isn’t to say that you won’t find better brands later and
switch to these.
We also found that certain suppliers were better at manufacturing certain
types of equipment and often, say, bought excavators from one supplier and
graders from another.
Reviewing the release of resources
Poor utilisation of resources can seriously affect the profitability of a
project and the company. Not only is there the cost of wages, but the person or
item could have been earning income elsewhere. It’s vital to constantly review
and update the resources that will be released from projects, and to allocate these
to other projects.
To do this correctly projects must provide the accurate release dates as far
in advance as possible, updating these requirements on a regular basis. Project
Managers must be aware of where their released resources will be going, and the
date they’re required. Failure to release resources on the committed dates may
negatively impact the next project.
Many Project Managers think only of the profitability of their own projects
and not of the success of the business as a whole. Sometimes a Project Manager
has to realise that releasing a resource earlier than they would have liked, or
waiting a bit longer for equipment or an individual to become available, may
impact their project, but it could benefit the company more when another project
can better use the person or item of equipment. It may also mean that additional
people don’t have to be employed by the company, or new equipment bought or
hired externally.
Management needs to ensure that the company’s resources are used
effectively and continuously so that their productivity is maximised.
Visiting projects
Managers should visit projects regularly because:
1. project staff appreciate seeing senior management
2. the client appreciates it when the contractor’s senior management is
interested in their project
3. it provides an opportunity to see first-hand how the project is going
4. they may see problems which others have missed
5. they can pass on some of their knowledge and experience to project
personnel
Furthermore when documentation goes missing and there isn’t a copy, time
is wasted trying to recreate it.
Many security measures cost money to implement, but their cost must be
weighed against the risk and consequences of a theft occurring. However, many
actions outlined above can readily be implemented at no cost and are simply a
matter of people being aware of the likelihood and impact of a theft occurring,
and ensuring that simple procedures are followed, such as locking office doors
and windows before leaving.
Company store and yard
Many companies have a store, or even a yard. Some of these can be quite
large. Unfortunately many of them aren’t controlled properly.
Some important points regarding the store or yard are:
1. they shouldn’t become a dumping ground for the junk left over at the end of
each project and only material that can be used on another project should be
sent to the yard
2. they should be kept neat and tidy and have proper stacking and storing
areas
3. they must be secure and controlled to prevent theft
4. items that can be damaged by water or dust must be secured under cover
5. the area must have adequate drainage
6. they must be planned to allow access for deliveries and collections
7. there should be separate, ventilated areas, with bunds, for hazardous and
flammable liquids
8. the correct permits must be in place
9. sufficient firefighting and first-aid equipment must be available which
should be inspected regularly
10. they should be controlled and materials removed and received must be
logged
11. Project Managers must be aware of what’s available in the yard
Manage risk
Contractors must manage risk. All projects have risks of varying degree so
it’s important to understand the type, level and amount of risk and ensure that:
1. they are understood by everyone so that they can be managed and
mitigating steps put in place
2. if the risk eventuates the quantum isn’t so enormous that it destroys the
company
3. there are suitable rewards for taking on the risks (add additional profit to
high risk projects)
4. where possible insurance is taken against the risk occurring (either
externally or internally)
5. if possible the risk is passed back to clients
6. if it seems that the risk will eventuate, staff take immediate action to limit
the impact to the project and company
Managing through boom periods
Sometimes contractors are lucky and there’s so much construction work
that they can take on as much work as they want at higher profits than normal.
However, managing in a boom is often more challenging than operating in
normal times, or even in a downturn.
Often there are so many opportunities that it’s difficult to turn them away,
resulting in the company taking on more and more work. Resources, both on the
projects as well as in the office, become over extended. The company has to
employ new people, often from a shrinking pool of available resources. At times
the quality of people employed during these times is questionable. Management
becomes stretched due to the additional projects, meaning that they have less
time to spend with the new employees who don’t understand the company’s
culture or the required quality and safety standards.
Furthermore, during a boom period profit margins on projects increase
resulting in staff becoming complacent as it appears easy to make money. I’ve
been involved with many projects where the tendered profit margin was 5% and
we ended up making a profit of over 12%. On the other hand I’ve had projects
with a tender mark-up of 20 or 25% which have seldom made the tendered
profit, in many cases falling well short.
After undertaking projects in a boom it’s difficult to get staff used to
working in an environment of low profit margins where it’s necessary to fight
for every dollar to make any money. They’ve become used to making large
profits even though they were wasteful on site.
When there’s surplus of work available contractors also take on larger
projects, some of which may be too big for the company, stretching its cash flow
and resources, often resulting in the company going out of business or ruining its
reputation. In fact, I know of many companies that have ruined a good reputation
during times of abundant work.
Another problem is that suppliers and subcontractors also become busy,
resulting in them raising their prices, which cuts into the contractor’s profits. In
addition, they have so much work it often results in poor service and longer lead
times which again impacts on the profitability of the contractor.
Because there’s so much work to be priced the tender departments become
over extended resulting in them rushing tenders and making errors. Since the
margin is higher the company becomes careless about analysing the risks. In
fact, sometimes the company is so fixated about the seemingly wonderful profit
that they will abandon all caution and good tender practices just to secure the
project.
The important aspects of contracting in a boom period are not to become
greedy, lazy or complacent, and be selective with what projects are tendered for.
Try and assist your long term clients where possible as you’ll need them when
the market turns down, however, do take the opportunity to tender for larger
projects, possibly in the next level above where you would normally tender, so
that you can add these bigger projects into the company’s portfolio.
It’s important that during a boom period the company considers the
downturn which will inevitably eventuate. This means ensuring that they build
up sufficient capital reserves, don’t take on more debt than they have to, or
purchase equipment that’ll be difficult to use during a downturn. When things
are going well it’s difficult to remember the bad times and imagine that they
could return.
It’s also wise to remember that additional people employed in the good
times are going to need projects to keep them busy in the downturn, or they’re
going to have to be retrenched which could be a costly exercise.
Managing through a downturn
Starting a company during a downturn in the construction industry is often
not as bad as it might sound. It gives the company a chance to grow slowly,
developing robust systems that should stand it in good stead. The company
usually also has the opportunity to find good skilled people from a large pool of
available resources.
However, if the contractor has just been through a boom then a downturn
can be stressful since management has to try and keep all their people, plant and
equipment employed, or alternatively, they have to retrench employees and sell
plant and equipment. It’s important though, that the company doesn’t take on
projects that will lose money in an attempt to keep people employed.
A downturn should be used to trim dead wood in the company by
retrenching those who are poor performers. However, where possible skilled
people must be retained as they will be needed when the next boom comes. In
fact, skilled people are even more important in a downturn because the company
cannot afford errors on their projects and every dollar becomes critical.
Since suppliers and subcontractors will probably also be short of work it’s
imperative to negotiate better rates and payment deals. Of course they shouldn’t
be squeezed to such an extent that they’re going to lose money on the deal and
go out of business, or that they start taking short cuts or don’t deliver the
required service.
Everyone in the organisation needs to understand how important it is to find
work. Project Managers should try and eke out as much extra work as possible
on their existing projects, no matter how small. Not only will this help to keep
resources employed on the project longer, but, often these projects have been
tendered with a higher margin than current tenders so it could be more profitable
to do bits and pieces on the existing projects. Where possible, encourage and
help the client by highlighting opportunities for additional work.
A major problem is when the downturn is felt across the whole economy
and it results in clients experiencing financial difficulties and being unable to
pay the contractor for completed work. This impacts the contractor’s cash flow
and can easily send them out of business.
It’s easy to panic in a downturn, making rash business decisions or
submitting risky tenders, which often only makes the company’s position worse.
In all of this, communicate with staff since many of them will start to feel
insecure, resulting in them becoming demotivated and even leaving the
company. Unfortunately, it’s usually the better employees that leave first.
If the company is in trouble it’s often good practice to be honest with
clients and ask them to assist by paying a few days earlier or even awarding the
company some additional work. It’s not in the clients’ interests to lose a good
contractor, and especially one that’s in the middle of one of their contracts. Of
course staff shouldn’t know if the company is experiencing financial problems
as this could result in employees leaving in panic.
Corporate social investment
Most companies will be regularly approached by charities, local
organisations, schools, and so on for donations. Nearly all companies make some
form of contribution which may just be a few dollars, several thousand dollars,
or in some cases isn’t a cash donation but is a contribution of time and machines.
Most companies don’t track these donations and would be quite surprised at the
total amount, especially when the contributions are added in from the different
projects.
In general I would recommend that all the donations and contributions of
money, time and equipment are recorded since the value of the contributions,
particularly those to local communities, can be a useful marketing tool. As
discussed in Chapter 2, if possible try and rather contribute a few larger amounts
than many smaller amounts, and if possible contribute towards particular items,
like bursaries, new computers or new classrooms, rather than just a general cash
donation to the organisation. The handing over of these donations or awarding of
the bursaries can be used as an opportunity to advertise the company by inviting
the press and clients. Obviously the contribution must be meaningful and
worthwhile, otherwise it can seem ridiculous.
While a company is successful they should be contributing to good causes,
particularly if the success has been due to working in a particular area or
community. However, if the company is going through a poor financial period it
may be necessary to cut back on donations to ensure the company is able to
survive through the difficult times.
Summary
1. To successfully manage a construction company managers require many
attributes and knowledge of the local laws and legislation. They should
also:
1. have an open door policy
2. avoid implementing systems that waste time
3. limit the number and length of meetings and ensure that only those
relevant to the meeting attend
4. ensure that important tasks are done on time
5. learn to say no
6. be able to communicate, persuade and negotiate
7. stand up for their team when they’re right
8. make timely decisions taking into account the relevant available
information
2. Companies must have appropriate structures and reporting lines.
3. Unnecessary company overheads must be avoided and Head Office running
costs must be limited.
4. Appropriate departments may be set up to control some of the company’s
functions.
5. As companies grow it may be necessary to create different divisions
responsible for different types of work or different areas, however, these
divisions shouldn’t operate completely independently of each other and
must be willing to cooperate and share resources.
6. Managers must take an active role in promoting and monitoring safety.
7. Tender systems should be implemented which simplify the tender process,
make it more reliable, providing useful information which can be included
in the submission and complement the running of the project.
8. Insurances must be reviewed regularly.
9. The company must have valid licenses, permits and registrations to operate
in each area and field of operation.
10. Guarantees must be retrieved from clients as soon as practical.
11. To enable the company to operate efficiently:
1. suitable document control systems must be implemented
2. policies and procedures must be in place and be available and
understood by staff
3. an operations manual should be maintained
4. standardised stationery should be prepared and available
5. documents must be correctly archived in a safe location
12. The company must decide what work they will do in-house or self-perform
and what they will subcontract.
13. It’s important that problems are reported, mitigated and solved as soon as
possible.
14. When unsure of something managers should seek advice and even engage
experts to provide the solution.
15. Mistakes must become lessons.
16. It’s useful to maintain a data base of subcontractors and suppliers which
records their performance.
17. Managers need to adapt to changes in the environment.
18. Technology can be useful but new technology must be implemented
properly and needs to be suitable for the needs of the company.
19. New systems are sometimes necessary but care needs to be taken to ensure
that they are appropriate and are implemented correctly.
20. Sometimes change is required, but managers must resist implementing
grand ideas which are unnecessary, inappropriate and costly. Minor
adjustments focussing on the basics could be far more effective, incur fewer
costs and result in fewer disruptions.
21. Managers shouldn’t be sentimental and must make decisions based on
sound business principles.
22. Plant and equipment owned by the company should be:
1. managed properly so that it’s productive
2. hired to the projects
3. assessed regularly to ensure that it’s appropriate for the work being
undertaken by the company
4. replaced when necessary
5. standardised where possible
23. Resources must be regularly reviewed to ensure that they are productive,
are not idle and are released timeously for other projects.
24. Visiting projects is an important aspect of a manager’s duties and these
visits must be coordinated so that sufficient time is spent with Project
Managers enabling value to be added to the project and so that managers
leave with a full understanding of the problems, risks and profitability of
the project.
25. It’s vital that steps are implemented to ensure the security of property and
information.
26. Company stores and yards must be properly managed and maintained.
27. Risks must be managed and where possible avoided, or measures taken to
mitigate them.
28. Appropriate steps must be taken to successfully manage the company both
in a boom period and during a downturn.
29. Corporate social investment is important, but it must be appropriate,
relevant to the company’s operations and tracked so that the total value is
known.
Chapter 12 – Growing the Company
Many contractors start off successfully. They develop a good reputation and
are profitable. The company grows. Then the cracks appear. Quality deteriorates.
Projects are no longer profitable. The company starts losing money.
Why does this happen? Well there are a number of reasons.
1. Normally a company starts off small and the owner is hands-on, full-time
supervising projects. When the company grows the owner can no longer be
hands-on and passes control to managers and staff who aren’t necessarily as
focused on ensuring that the projects are successful, and don’t take the
same pride in looking after clients and achieving quality work as the owner
did.
2. Sometimes the new managers are inexperienced. Small businesses often
employ mediocre staff because they’re unable to pay large salaries or attract
good people.
3. Often owners don’t delegate work correctly. They try and remain in control,
but have too much other work and are unable to attend to everything,
leaving projects waiting for materials, resources, decisions and guidance.
4. Clients become frustrated when the company isn’t responsive because the
owner is busy attending to other business.
5. In addition, the company undertakes more and bigger projects, resulting in
them having insufficient cash flow. Lack of cash disrupts the procurement
of materials and payment of subcontractors, causing delays and, in the
worst case, the company goes insolvent.
6. Sometimes the company experiences a rapid expansion in a boom period
and employs more staff, moves into bigger offices and purchases
equipment. Unfortunately these boom periods are short lived and end just as
suddenly as they started. The contractor is left with excess staff and
equipment in offices that are too large with a high rental.
It’s imperative that a proper due diligence is carried out on the new
company. This should include reviewing:
1. many of the items above
2. the financial statements and verifying their accuracy
3. all projects and understanding their safety, quality, outstanding payments,
what costs and revenues have been declared and whether these are correct,
potential problems, progress measured against the project schedule, forecast
cost to completion, resources, suppliers and subcontractors, the status of
claims and variations, if the client is happy (review project progress
meetings) and the quality of staff
4. outstanding debtors and creditors
5. business systems
6. employment contracts
7. accident and insurance claims
8. unresolved problems on past projects
9. tenders which have been submitted and may be awarded
10. operating procedures
11. their tax affairs
12. outstanding guarantees and warranties
13. labour relations and agreements
14. the numbers of staff, their skills and years of tenure
15. lease and rental agreements
16. money owing on equipment and other assets
Buying another company and integrating it with your company can take a
number of routes which will depend on the region in which the company
operates and its size and field of expertise. The company can:
1. be left to operate as a separate division within the company
2. be left to keep its name and continue to operate as a separate company
3. operate as either of the two forms above but with key people from your
company inserted into the new company’s management structures
4. be fully integrated and merged with an existing division, or the company as
a whole, losing its identity completely
5. part of the company may be integrated and part may operate separately, or
parts may even be broken out and sold
Bad publicity is very difficult to undo and could be a reason for the
contractor not being awarded a new project.
Sometimes there are opportunities for good press, so make use of these
opportunities by inviting reporters and making sure they have a story to report.
This may be for the opening of a newly constructed facility or it could be for a
charity event or donation the company has made. Ensure in these instances that
the company’s logos are clearly displayed and that there’s nothing which can
detract from the event.
Public relations and neighbours
Most projects impact the neighbouring properties as a result of noise, dust,
additional traffic, vehicles parked in the road, diversion of roads and footpaths,
and even interruption of services. Many people are fairly accommodating if they
are informed beforehand of the construction work.
Some neighbours may be potential future clients and if they become
frustrated or inconvenienced by the construction work they won’t use the
contractor. Furthermore they could tell their friends about problems caused by
the contractor, write letters to the newspaper, or complain to the client or town
council. Clients have to live with their neighbours long after the contractor has
moved on so they certainly don’t want a contractor upsetting their neighbours.
Warning the neighbours of the construction work can be done by personally
meeting them or by delivering flyers. These could also be used as an opportunity
to advertise the services of the company.
Reputation as a good employer
As discussed in Chapter 10 it can be difficult to recruit and retain good
staff. This can be made easier if the company has a reputation for being a good
employer. To do this it’s important the company understands what is important
to potential employees, which varies. Some of the things they may look for are a
company that:
1. treats employees fairly
2. rewards people for hard work
3. embraces innovation
4. offers varied opportunities
5. offers personal growth opportunities
6. has exciting, large or prestigious projects
7. owns new equipment
8. employs knowledgeable, experienced people
9. provides training and mentoring
10. provides travel opportunities
11. cares for people and the environment
12. is concerned about their staff’s welfare
13. provides a friendly working environment
Glossary
Terminologies vary between different construction industries, countries and
even companies. The descriptions below relate more to their meaning within the
book and aren’t necessarily their official descriptions.
References
Civitello, Jr. Andrew M & Levy, Sidney M. Construction Operations Manual of
Policies and Procedures: 4 Edition, McGraw-Hill
th
Imprint of Wiley
Levy, Sydney M. Project Management in Construction. 6 Edition: McGraw-
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Hill
Mincks, William R & Johnston, Hal. Construction Jobsite Management: 2 nd
John Wiley and Son Schexnayder, Clifford J & Mayo, Richard E. Construction
Management Fundamentals, McGraw-Hill
Netscher, Paul. Successful Construction Project Management: The Practical
Guide. Panet Publications
Stevens, Matt. The Construction MBA, Practical approaches to construction
contracting. McGraw-Hill
Stone, Michael C. Markup & Profit – A Contractor’s guide. Craftsman book
Company
Walker, Anthony. Project Management in Construction: 5 Edition, Blackwell
th
Publishing
Table of Contents
Introduction
Chapter 1 – The Right Project
Chapter 2 – Finding the Right Projects
Chapter 3 – Tendering (Preparing the Quotation)
Chapter 4 – Securing the Project
Chapter 5 – Delivering the Project
Chapter 6 – Reducing costs
Chapter 7 – Maximising Revenue
Chapter 8 – Financial Management
Chapter 9 – Contractual
Chapter 10 – People
Chapter 11 - Managing the Company
Chapter 12 – Growing the Company
Chapter 13 – Reputation
Conclusion
Glossary